Tweco Weldskill High Value Mig Gun These guns feature a patent-pending design that is easy to maneuver in various welding positions.

Transcription

1 Tweco Weldskill High Value Mig Gun These guns feature a patent-pending design that is easy to maneuver in various welding positions. Jacketed, durable, thick-walled brass tube to protect patented through-the-tube Cablehoz. Lightweight & ergonomic handle design provides operator comfort, similar to popular Spray Master. Weldskill Cool-hand gun handle runs cooler for operator comfort. Inert Gas Equipment The 140 Amp, 180 Amp and 0 Amp guns are perfect for farm, garage, hobby/diy, artistic metal working, job shops, and maintenance and repair applications. Features: Operator appeal with an ergonomic handle featuring a diamond pattern grip. Handle that runs cooler than comparable guns because there are no brass block inside the handle, making it light weight as well. Long-life trigger tested at over 1. million cycles without failure. Rugged steel spring strain relief for durability and robustness. Common, standard Tweco 11 Series front end. Rugged, long-life trigger lasts over ONE million cycles. Cross Section Superior engineering and features Steel Spring Strain Relief Handle (Half) Cablehoz Long-life Trigger Cablehoz Diffuser Adapter Diffuser Adapter Brass Jacketed Tube Steel spring strain relief adds durability and robustness to handle connection. Brass Jacketed Tube Insulator Diffuser Adapter Crimped & Embedded in Insulator for Improved Durability 140 Amps at 0% duty cycle. Typical applications: DIY, hobby / home project welding, repair of household appliances such as grills, metal furniture, ornamental welding, welding of metal fence and iron gates. 180 Amps at 40% duty cycle. Typical applications: muffler & auto-body repair, garden and farm equipment repair, architectural metal work, fencing & iron gates. 0 Amps at 40% duty cycle. Typical applications: light fabrication, welding of HVAC, auto-body, RV/campers, farm equipment. MIG Gun Styles 140 Amp MIG Gun* 180 Amp MIG Gun* 0 Amp MIG Gun* Rear Connector (Replacement) Rear Connector Tweco WS140T WS180T WS0T H Miller WS140M WS180M WS0M MH Lincoln WS140L WS180L WS0L HXL Hobart WS140H WS180H MK35-130H Euro-Kwik WS140X WS180X WS0X EX *Rear connector supplied as standard. 03

2 Inert Gas Equipment Weldskill Tweco Item No. Description 1 WS1-50F Nozzle WS Contact Tip 3 WS Gas Diffuser WS Handle with Screws (WS140 Series) 4 WS Handle with Screws (WS180 Series) WS Handle with Screws (WS0 Series) 5 WS Microswitch with Lead Wires 6 WS90-LEV Trigger Lever Item No. Description 7 WS90-LEV-S Trigger Lever Spring (pkg. 5 each) H Rear Connector Plug - Tweco MH Rear Connector Plug - Miller HXL Rear Connector Plug - Lincoln MK35-130H Rear Connector Plug - Hobart 9 WS Conduit Assembly 10 35K Control Wire - Tweco WM354-M Control Wire - Miller & Lincoln Consumables NOZZLES CONTACT TIPS GAS DIFFUSER CONDUCTOR TUBE WS150F WS1135 WS150 WS11H35 WS137 WS51 WS1130 WS137T WS16 WS113 STANDARD OPTIONAL MIG Machine Compatibility - Back end options to work with many popular welding machines WS140T WS180T WS0T WS140M WS180M WS0M WS140L WS180L WS0L WS140X WS180X WS0X THERMAL ARC / FIREPOWER MILLER ELECTRIC LINCOLN ESAB Fabricator 140* Fabricator 180* * Use w/ TA180 Fabricator 190 Fabricator 10 Use w/ WM354MF Millermatic 130 Millermatic 130XP Millermatic 135 Millermatic 180 Millermatic 185 Millermatic 00 Easy-Core 15 Easy-MIG 180 Easy-MIG 140 Pro-MIG 140 Pro-MIG 180 SP140T MigMaster 173 MigMaster 160 Firepower 135 Firepower 165 Millermatic 140 Millermatic 10 MIG-Pak 140 SP180T Use w/ WS140TV Millermatic 150 Millermatic 11 MIG-Pak 180 Weld-Pak 15HD Millermatic 155 Millermatic 1 Powermig 140C Weld-Pak 140HD LINCOLN Millermatic 175 Powermig 180C Weld-Pak 180HD WS140H WS180H SP100 SP130 Pro-Core 15 HOBART SP100T SP170T HOBART Handler 130XL Handler 175 SP15 PLUS SP175 PLUS Handler 10 Handler 135 Handler 187 Ironman 10 Handler 140 Trek

3 50 AMP Gun Assemblies 350/450 AMP Gun Assemblies Spray Master Air Cooled MIG Gun Description With Tweco Rear Connections MS " mm 10'/ 3 m cable MS " mm 1'/ 4 m cable MS " mm 15'/ 5 m cable MS mm 0 / 6 m cable MS " mm 5'/ 8 m cable With Miller Rear Connections MS10M " -.045" mm 10'/ 3 m cable MS1M " -.045" mm 1'/ 4 m cable MS15M " -.045" mm 15'/ 5 m cable MS0M mm 0 / 6 m cable MS5M " -.045" mm 5'/ 8 m cable With Euro-Kwik Rear Connections MS10X " -.045" mm 10'/ 3 m cable MS1X " -.045" mm 1'/ 4 m cable MS15X " -.045" mm 15'/ 5 m cable MS5X " -.045" mm 5'/ 8 m cable With Lincoln Rear Connections MS1L " -.045" mm 1'/ 4 m cable Inert Gas Equipment Description 350 AMP 450 AMP With Tweco Rear Connections MS MS " - 1/16" mm 10'/ 3 m cable MS MS " - 1/16" mm 1'/ 4 m cable MS MS " - 1/16" mm 15'/ 5 m cable MS K MS K " - 1/16" mm 15'/ 5 m cable* MS DSRS MS DSRS " - 1/16" mm 15'/ 5 m cable** MS " - 1/16" mm 5'/ 8 m cable With Miller Rear Connections MS310M MS410M " - 1/16" mm 10'/ 3 m cable MS31M MS41M " - 1/16" mm 1'/ 4 m cable MS315M MS415M " - 1/16" mm 15'/ 5 m cable MS K MS K " - 1/16" mm 15'/ 5 m cable*** MS DSRS MS DSRS " - 1/16" mm 15'/ 5 m cable** MS35M MS45M " - 1/16" mm 5'/ 8 m cable With Euro-Kwik Rear Connections MS410X " - 1/16" mm 10'/ 3 m cable MS41X " - 1/16" mm 1'/ 4 m cable MS315X MS415X " - 1/16" mm 15'/ 5 m cable With Lincoln Rear Connections MS410L " - 1/16" mm 10'/ 3 m cable MS31L " - 1/16" mm 1'/ 4 m cable MS315L MS415L " - 1/16" mm 15'/ 5 m cable MS315L-116K MS415L-116K " - 1/16" mm 15'/ 5 m cable*** MS315L-116DSRS MS415L-116DSRS " - 1/16" mm 15'/ 5 m cable MS45L " - 1/16" mm 5'/ 8 m cable * w/locking trigger ** w/dual schedule trigger *** w/knucklehead option 05

4 Inert Gas Equipment Spray Master Air Cooled MIG Gun Spray Master MIG Gun Replacement Parts Tweco No. 50 AMP 350 AMP 450 AMP Description 1 Nozzles (not shown) Contact Tips (not shown) 3 Diffusers (not shown) 4 63J-3 66J Nozzle Insulators 5 Conductor Tubes (not shown) Gun Hanger 7 MS Handle (Standard) 8 MS84LC Handle (Locking Trigger) 9 MS84DSRS Handle (Dual Schedule) 10 ELC14FM Binder Posts & Screws 11 1FMS Binder Posts & Screws MS MS MS MS MS10X MS1X MS15X MS5X MS94RSW ELC94-BL ELC MS94LC MS MS MS MS MS MS310X MS31X MS315X MS35X MS MS MS MS MS410X MS41X MS415X MS45X Rocker Switch (Dual Schedule) Trigger Blade Assembly Trigger (Standard) Trigger (Locking) Cable Clamp Front Strain Relief Spring & Cap Cablehoz Assembly (Direct Plug) Cablehoz Assembly (Euro) MS10-RK EPG17-H X-M RSSR MS104-RK HK X-M C6RC X6RC MS354-DSM Connector Plug (not shown) 5 Conduit Assembly (not shown) NS TCR Rear Strain Relief Spring & Cap Front Cable Connector Repair Kit (Direct Plug and Euro) Rear Cable Connector Repair Kit (Direct Plug) Rear Cable Connector Repair Kit (Euro) Rear Case (Direct Plug) Rear Case (Euro) Miller Control Wire Protective Cable Wrap (50ft/box) 06

5 50 Amp - Spray Master TM Mig Gun Spray Master Air Cooled MIG Gun Inert Gas Equipment 450 Amp - Spray Master TM Mig Gun 07

6 Inert Gas Equipment Spray Master Consumables Nozzles 50 AMP Guns Fits Diffuser HD5-11 ( ) Nozzle Style Standard slip-on type (1/8" tip recess) Optional slip-on type (tip flush) 3/8" 9.5 mm bore HD HD-37F /" 1.7 mm bore HD HD-50F * 50 AMP guns ship w/ standard 1/" / 1.7 mm bore nozzle HD-50 ( ) and 11H Series Contact Tip Tweco 5/8" 15.9 mm bore HD HD-6F AMP Guns Fits Diffuser EL5CT-16 ( ) 450 AMP Guns Fits Diffuser HD54-16 ( ) Nozzle Style Standard CT type (1/8" tip recess) Optional CT type (tip flush) Optional CT type (tip protruded) Optional CT type (heavy duty) 3/8" 9.5 mm bore ELCT ELCT-37F /" 1.7 mm bore ELCT ELCT-50F ELCT-50P /8" 15.9 mm bore ELCT ELCT-6F ELCT-6P ELCT-6H * 350 AMP guns ship w/ standard 5/8" / 15.9 mm bore nozzle ELCT-6 ( ) and 16S Series Contact Tip 3/4" 19.1 mm bore ELCT Nozzle Style Standard slip-on type (1/8" tip recess) Optional slip-on type (tip flush) Optional slip-on type (1/8" tip recess) heavy duty Optional slip-on type (tip flush) heavy duty 1/" 1.7 mm bore HD4L HD4L-50F HD /8" 15.9 mm bore HD4L HD4L-6F HD HD4-6F * 450 AMP guns ship w/ standard 5/8" / 15.9 mm bore nozzle HD4L-6 ( ) and 16S Series Contact Tip 3/4" 19.1 mm bore HD4L HD4L-75F HD HD4-75F Contact Tips Conduit Wire Size In. / Metric.03" 0.6 mm.030" 0.8 mm.035" 0.9 mm.040" 1.0 mm.045" 1. mm.05" 1.3 mm 1/16" 1.6 mm 5/64".0 mm Tip I.D. In. / Metric.031" 0.79 mm.038" 0.97 mm.044" 1.1 mm.048" 1. mm.054" 1.37 mm.064" 1.65 mm.073" 1.85 mm.090".9 mm 50 AMP 350 & 450 AMP H H H H S S S S S S Wire Size 50 AMP In. / Metric For Use With Steel Wire.03" 0.6 mm.030" /.035" 0.8 / 0.9 mm.040" /.045" 1.0 / 1. mm.040" /.045" 1.0 / 1. mm For Use With Aluminum Wire.035" / 3/64" 0.9 / 1. mm 4N Wire Size In. / Metric.035" /.045" 0.9 / 1. mm.035" /.045" 0.9 / 1. mm.05" / 1/16" 1.3 / 1.6 mm.05" / 1/16" 1.3 / 1.6 mm 5/64".0 mm.030" / 3/64" 0.8" / 1. mm 350 & 450 AMP N /64" AL 1. mm.059" 1.50 mm 11AH AS /16" AL 1.6 mm.08".08 mm 16AS

7 No. 1 MIG Gun Assemblies with Standard Consumables 160 AMP Air Cooled No. 1 No. MIG Gun Assemblies with Standard Consumables 00 AMP Air Cooled No. No. 3 MIG Gun Assemblies with Standard Consumables 300 AMP Air Cooled No. 3 Description w/ Tweco Rear Connection (Requires Adapter Plug).035" / ' / 3 m cable " / 0.9 1' / 4 m cable " / ' / 5 m cable No. 1, & 3 MIG Gun Assemblies Description w/ Tweco Rear Connection (Requires Adapter Plug).035" / '/ 3 m cable " / 0.9 1'/ 4 m cable " / '/ 5 m cable / / 6 m cable Description w/ Tweco Rear Connection (Requires Adapter Plug) w/ Euro-Kwik Rear Connection.045" / 1. 10'/ 3 m cable X " / 1. 1'/ 4 m cable X " / 1. 15'/ 5 m cable X / 1. 0 / 6 m cable w/ Miller Connection w/ Lincoln Rear Connection.035" / '/ 3 m cable M " / 0.9 1'/ 4 m cable M " / '/ 5 m cable M L * No. 1 guns ship w/ standard 1/" / 1.7 mm bore nozzle 1-50 ( ) and 11 Series Contact Tip w/ Euro-Kwik Rear Connection.045" / 1. 10' / 3 m cable X " / 1. 1' / 4 m cable X " / 1. 15' / 5 m cable X " / 1. 15' / 5 m cable K w/ Miller Connection w/ Lincoln Rear Connection.035" / ' / 3 m cable M L " / 0.9 1' / 4 m cable M L " / ' / 5 m cable M L " / 1. 10' / 3 m cable M " / 1. 1' / 4 m cable M " / 1. 15' / 5 m cable M " / 1. 15' / 5 m cable M K * No. guns ship w/ standard 1/" / 1.7 mm bore nozzle -50 ( ), nozzle insulator 3 ( ) and 14 Series Contact Tip w/ Euro-Kwik Rear Connection.045" / 1. 10' / 3 m cable X " / 1. 1' / 4 m cable X " / 1. 15' / 5 m cable / 1. 0 / 5 m cable / 1. 5 / 5 m cable /16" / ' / 5 m cable /16 / / 5 m cable w/ Miller Connection w/ Lincoln Rear Connection.045" / 1. 10' / 3 m cable M L " / 1. 1' / 4 m cable M L " / 1. 15' / 5 m cable M L * No. 3 guns ship w/ standard 5/8" / 15.9 mm bore nozzle 3-6 ( ) and 14 Series Contact Tip Inert Gas Equipment 09

8 Inert Gas Equipment No. 4 & 5 MIG Gun Assemblies No. 4 MIG Gun Assemblies with Standard Consumables 400 AMP Air Cooled No. 4 Description w/ Tweco Rear Connection (Requires Adapter Plug) w/ Euro-Kwik Rear Connection Tweco.045" / 1. 10'/ 3 m cable X " / 1. 1'/ 4 m cable X " / 1. 15'/ 5 m cable X / / 5 m cable K (knucklehead option) 1/16" / '/ 3 m cable /16" / 1.6 1'/ 4 m cable /16" / '/ 5 m cable X /64" /.0 15'/ 5 m cable w/ Miller Connection w/ Lincoln Rear Connection.045" / 1. 10'/ 3 m cable M L " / 1. 1'/ 4 m cable M L " / 1. 15'/ 5 m cable M L / / 5 m cable M K (knucklehead option).045 / / 5 m cable L K /16" / '/ 3 m cable M L /16" / 1.6 1'/ 4 m cable M L /16" / '/ 5 m cable M L /64" /.0 15'/ 5 m cable M * No. 4 guns ship w/ standard 5/8" / 15.9 mm bore nozzle 4A-6 ( ), nozzle insulator 34A ( ) and 14 Series Contact Tip. No. 5 MIG Gun Assemblies with Standard Consumables 500 AMP Air Cooled No.5 No. 6 MIG Gun Assemblies with Standard Consumables 600 AMP Air Cooled No. 6 Description w/ Tweco Rear Connection (Requires Adapter Plug) w/ Euro-Kwik Rear Connection 1/16" / '/ 5 m cable X /16 / / 8 m cable /3" /.4 10'/ 3 m cable /3" /.4 15'/ 5 m cable w/ Miller Connection w/ Lincoln Rear Connection 1/16" / '/ 5 m cable M /3" /.4 15'/ 5 m cable L * No. 5 guns ship w/ standard 5/8" / 15.9 mm bore nozzle 5CT-6 ( ), nozzle insulator 35CT ( ) and 15H Series Contact Tip Note: All No.5 MIG Guns are furnished with 5" Radius conductor tubes. Description w/ Tweco Rear Connection (Requires Adapter Plug) 3/3" /.4 15'/ 5 m cable w/ Miller Connection 3/3" /.4 15'/ 5 m cable M * No. 6 guns ship w/ standard 3/4" / 19.1 mm bore nozzle 6CT-75 ( ), nozzle insulator 36CT ( ) and 16S Series Contact Tip Note: All No.6 Mig-Guns are furnished with 5" radius conductor tubes. 10

9 Professional #1, #, #3, #4, #5 & #6 MIG-Gun Replacement Parts No. 1-6 MIG Gun Replacement Parts Inert Gas Equipment 11

10 Inert Gas Equipment No.1-6 MIG Gun Replacement Parts Professional #1, #, #3, #4, #5 & #6 MIG-Gun Replacement Parts Item No. Description No. 1 No. No. 3 No. 4 No. 5 No. 6 1 Nozzles Standard consumable parts Contact Tips Standard consumable parts 3 Diffusers Standard consumable parts 4 Nozzle Insulators Standard consumable parts 5 Conductor Tubes Standard consumable parts 6 Gun Hanger Handle Assembly - (Standard) A Handle Assembly - (Dual Schedule) N/A 84DS Binder Post & Screw - (4 Required) 1FM 00-1 Trigger Control Wire Terminal - (Standard - EA) Trigger Control Wire Terminal - (Dual Schedule - 4 EA) 44DS Trigger Assembly - (Standard) Trigger Blades 091C N/A C LK N/A 14FM R C Trigger Assembly - (Dual Schedule) N/A 94LK-DS Trigger Assembly - (Locking) N/A 94L Front Cable Connector 101R Cable Clamp Front Strain Relief Spring SPR Cablehoz Rear Strain Relief Spring Rear Case - Direct Plug Rear Case - Euro Control Wire - (Standard) Control Wire - (Dual Schedule) 14-6-SPR RSSR R6RC X6RC MS354-DSM DS Rear Cable Connector - Direct Plug Rear Cable Connector - Euro Adapter - Direct Plug 17X-M M170-H X-M M170-4H SPR Connector Plug 4 Conduit Assembly Standard consumable parts NS Protective Cable Wrap (50Ft/Box) TCR N/A SPR X-M M170-5H S Tweco 1

11 MIG Gun Direct Plug and Control Wire Jumpers MIG Gun Direct Plug and Control Wire Jumpers Inert Gas Equipment TWECO STYLE AMP AMP MILLER STYLE AMP AMP Item No. Description Item No. Description 1 Connector Plug Connector Plug (Extra Long) H HXL SH N/A 1 Connector Plug Connector Plug (Extra Long) MH MHXL EL176MH N/A O-Ring Only (Package of 10) 4S S Wire Guide Assembly Only 174M-N M-N Set Screw Only (Package of 10) 44CS O-Ring Only (Package of 10) 4S Thermal Arc Control Jumper Cord MS-354-TAJ Set Screw Only (Package of 10) 44CS LINCOLN STYLE AMP AMP Item No. Description 1 Connector Plug Gas Nipple 3 Set Screw Only (Package of 10) 4 Gas Hose With Clamp 5 Gas Hose Clamp Only 6 Lincoln Control Jumper Cord LH CS AK AK-353-A MS354DS-LJ EL176LH

12 Inert Gas Equipment No.1,, 3, 4, & 5 MIG Gun Replacement Parts / Wire Conduits - All Guns All Euro-Kwik MIG Guns Tweco Item No. Description No. 1 No. No. 3 No. 4 No. 5 No Screw 37 Rear support (Euro-Kwik guns) Rear Case (Euro-Kwik guns) Power connection (Euro-Kwik guns) Rear connector (Euro-Kwik guns) O-ring Euro-Kwik guns 38 Conduit cap Euro-Kwik guns 39 Connector nut Euro-Kwik guns 350R X6RC X-M EX MS EX-1G EX-1C X R X6RC X-M EX MS EX-1G EX-1C X R X6RC X-M EX MS EX-1G EX-1C X R X6RC X-M EX MS EX-1G EX-1C X R X6RC EX MS EX-1G EX-1C X R X6RC EX MS EX-1G EX-1C X Wire Conduits - All Guns Wire Size.03" 0.6 m.030" -.035" mm.040" -.045" mm.035" -.045" mm.05" - 1/16" mm 5/64".0 mm 3/3".4 mm 7/64".8 mm 1/8" 3. mm.030" -.035" AL mm No. 3 & 4 No. 5 & 6 MINI-MIG Gun (All Models) No. 1 & (All Models) (All Models & No. 5 X-Guns) (All Except X-Guns) 15' / 5 m 0' / 6 m 15' / 5 m 5' / 8 m 15' / 5 m 5' / 8 m 15' / 5 m 5' / 8 m TF-40-10* N /16" 1.6 mm *TF liners not recommended for lengths over 10'/ 3 m N N H H N N

13 Standard Nozzles & Nozzle Insulators- All Guns Standard Nozzles & Nozzle Insulators - All Guns Inert Gas Equipment 1 Series Series HD Series 3 Series 3T Series 3H Series Gun Model Nozzle Style Insulator 3/8" / 9.5 mm Bore 1/" / 1.7 mm Bore 5/8" / 15.9 mm Bore 3/4" / 19.1 mm Bore 1 Series Mini-Mig-Gun (Standard) No. 1 (Standard) Self-insulated, tip flush Self-insulated, 1/8" tip recess Optional, tapered, self-insulated, (*1/8" tip recess), (**tip flush) Series: * 034A Insulator must be used with this series nozzle. No. (Standard) Adjustable, recess to projection Optional, short-stop, 1/8" tip recess Series: * Use 5FN diffuser with this series on a # MIG gun. No. 3 Self-insulated, 1/8" tip recess (Standard) Self Insulated, 3/8" tapered Optional, self-insulated, tip flush Optional, heavy duty self-insulated, 1/8" tip recess Optional, heavy duty self-insulated, tip flush 1-37-F T-37* T-37-F** SS T F F SS F H F SS F H H-6-F F H

14 Inert Gas Equipment Standard Nozzles & Nozzle Insulators - All Guns / Optional Arc Spot Standard Nozzles & Nozzle Insulators - All Guns Tweco 034A 4AT-37-SS 4A-50 4CT-6-F 5I-75 Gun Model Nozzle Style Insulator 3/8" / 9.5 mm Bore 1/" / 1.7 mm Bore 5/8" / 15.9 mm Bore 3/4" / 19.1 mm Bore 4 Series No. 4 (Standard) 5 Series No. 5 (Standard) Adjustable, recess to projection Optional, short-stop, 1/8" Tip recess Optional, ss tapered, 1/8" Tip recess Optional, heavy duty, adjustable Optional, heavy duty, short stop Optional, coarse thread, 1/8" Tip recess Optional, coarse thread Tip flush Optional, coarse thread, 1/" Tip recess Coarse thread, 1/8" Tip recess Optional, self-insulated, 1/8" Tip recess 034A A A A A CT CT CT CT A-37-SS AT-37-SS CT-37-S A A-50-SS AH AH-50-SS CT-50-S CT-50-F CT A A-6-SS AH AH-6-SS CT-6-S CT-6-F CT-6-R CT I A A-75-SS AH AH-75-SS CT-75-S CT-75-R CT I Series 5/8" / 15.9 mm Bore 3/4" / 19.1 mm Bore 7/8" / mm Bore No. 6 (Standard) Self-insulated, 1/8" Tip 6I-6 6I-75 6I-87 recess Optional, coarse thread, 1/8" Tip recess 36CT CT CT Optional Arc Spot 1-6-FAS 5CT-15-FAS Type Mini & No. 1 No. No. 3 No. 4 No. 5 Flat Arc Spot 1-6-FAS (1/" bore) -6-FAS (5/8" bore) 3-75-FAS (3/4" bore) 4A-6-FAS (3/4" bore) 4A-75-FAS (5/8" bore) 4A-100-FAS (3/4" bore) 5CT-15-FAS (1-1/4" bore) 5CT-16-FAS (1-5/8" bore) 16

15 Standard Diffusers Nozzles & Standard Diffusers / Standard Conductor Tubes Inert Gas Equipment SW Mini MIG Gun No. 1 No. No. 3 & 4 No (standard) (standard) (standard) 054A (standard) 55SW (note: 1) (use with 16S tips) 55S-SW (note: 1) (use with 16S tips) 55S-SWL (note: 4) (use with.03 wire) (use with.03 wire) (note: ) (use with 16S tips) 55S-H (note:,3) 5FN (use with No. 3 & 4 nozzles) 055H (note: 3) Diffusers for No. 5 & 6 MIG Guns must be used with conduits as follows: Note: 1 = , , 45N-3545 (small wire) Note: = , 45N-116 Note: 3 = 45H-33, 45H-764, 45H-18 Note: 4 = All Note & 3 conduits Standard Conductor Tubes J-60 65J-60 Degree/ Bend Mini No. 1 No. No. 3 No (standard) J J J J J J J J J No. 5 No. 6 5" Radius 5" Radius 65J J J J J J J Optional Standard Conductor Tubes MINI-MIG Gun Conductor Tube Extensions No. 3 & 4 No. 5 No. 3 & 4 No. 5 Extension 4" A-4EX EX Extension 45 64EX EX Flexible conductor tube 3560SFLX Extension 6" A-6EX EX Extension 60 64EX EX Extension 8" A-8EX EX Note: Extensions are designed to fit standard conductor tubes. Conduits must be replaced when installing conductor tube extensions. 17

16 Inert Gas Equipment Contact Tips Contact Tips - All Guns Standard, Tapered & Heavy Duty Styles Tweco 11 Series 14T Series 16S Series Wire Size Inches/ Metric Tip I.D. Inches/ Metric Mini & No. 1 No., 3, & 4 No. 5 No. 6 Standard.03" / 0.6 mm.031" / 0.79 mm " / 0.8 mm.038" / 0.97 mm " / 0.9 mm.044" / 1.1 mm " / 1.0 mm.048" / 1. mm " / 1. mm.054" / 1.37 mm " / 1.3 mm.064" / 1.65 mm 1/16" / 1.6 mm.073" / 1.85 mm 5/64" /.0 mm.090" /.9 mm 3/3" /.4 mm.106" /.67 mm 7/64" /.8 mm.10" / 3.05 mm 1/8" / 3. mm.144" / 3.66 mm 3/64" AL / 1. mm.059" / 1.50 mm 1/16" AL 1. mm.08" / 1.85 mm Optional Heavy Duty 11H H H H AH Optional Tapered 11T T T T T Standard A Optional Heavy Duty 14H H H H H H AH AH Optional Tapered 14T T T T T T T Standard Recess 15H H H H H H H H AH AH Standard Optional 3/8" Tip 1/8" Recess H D Tip 15HFC HFC HFC HFC HFC HFC HFC S-35* S-40* S-45* S-5* S-116* S-564* S-33* S-764* S-18* AS-364* AS-116* * 16S Tips- when used in No. 5 Mig-Guns require a 55S style diffuser. Use 55S-SWL or 55S-HL for 5/3 tip recess. Use 55S-SW or 55S-H for 3/8 tip recess. Tapered 3/8" Tip H D Tip 16ST ST ST ST ST

17 TwecoTong Electrode Holders / Parts / Ground Devices Welding Accessories TwecoTong Electrode Holders * Feature reversible top and bottom insulators. Efficient 6-position jaw patterns. Fully insulated. Protected springs. Ball-point cable connection. A-14-HD AMP Capacity Description Body Alloy AMP Capacity Electrode Capacity Electrode Capacity Cable Connection Capacity Cable Connection Capacity Length (inches) A-53* Copper thru 5/3" Ball-point thru /0 8-1/" 16 A-316* Copper thru 3/16" Ball-point thru /0 9-1/4" 35 A-73* Copper thru 7/3" Ball-point thru /0 10" 54 A Copper thru 1/4" Ball-point thru 4/0 11" 79 A-14-HD Copper thru 1/4" Double ball-point thru 4/0 1" 305 A-38-HD Copper thru 3/8" Double ball-point thru 4/0 13-1/4" 336 * Sold in clamshell packaging. Length (inches) 04TT Tweco-Tite holder 400 1/16" thru 1/4" thru 3/0 9" 9 Length (mm) Length (mm) 6 TwecoTong Electrode Holder Parts Description A-53 A-316 A-73 A-14 A-14-HD A-38-HD Tip Insulation w/ screw Body insulation Molded handle Handle screws Cable connector screw A-53-1P ( ) A-53-3 ( ) A-53-7 ( ) AL ( ) A-53-4 ( ) A-53-1P ( ) A-53-3 ( ) A ( ) AL ( ) A-53-4 ( ) A-73-1P ( ) A-53-3 ( ) A-73-7 ( ) AL ( ) A-53-4 ( ) A-73-1P ( ) A-14-3 ( ) A-14-7 ( ) AL ( ) A-14-4 ( ) A-73-1P ( ) A-14-3 ( ) A-14-HD-7 ( ) AL ( ) A-14-4 ( ) A-38-HD-1P ( ) A-38-HD-3 ( ) A-38-HD-7 ( ) AL ( ) A-14-4 ( ) Heavy Duty Rotary Ground Devices Tweco Roto-Ground is a highly efficient device for grounding weldments while being rotated on turning rolls or positioners. The " shaft shoulders up to a steel nut which the user welds to his rotating work or fixture. Tweco Roto-Grounds have no brushes, springs or mercury. A simple tension adjusting bolt provides maximum efficiency. GCRG-140 RG-140 RG-40 RG-440 RG-640 AMP Capacity Cable Capacity No. of Heads Shaft Stud Length (inches) Length (mm) GCRG /0 1 3/4" NC RG /0 1 3/4" NC 8" 03 RG / /8" NC 10-1/4" 60 RG / /8" NC 10-5/8" 70 RG /0 1-3/8" NC 10-5/8" 70 RG / /8" NC 10-5/8"

18 Ground Clamps Roto-Work Grounding Clamps Tweco Roto-Work Ground Clamps are designed primarily to work in conjunction with the Tweco Roto-Ground Device. However, they may also be used for other high amperage grounding applications. The Roto-Ground shaft screws into the tapped back of the Roto-Work Clamp. The clamp is quickly attached or moved from one rotating weldment or fixture to the other without removing the Roto-Ground from it. Saves welding down time. Roto-Work Clamps are made from 98% copper alloy. They come in 600, 100 and 000 ampere capacity. No. WCRG-600 ampere and WCRG-100 ampere have single tightening screws. No. WCRG-000 has two tightening screws. Number WCRG-600 works only with No. RG-30 due to its smaller shaft size. Large tightening screws and ample contact surface area provide cool, efficient operation. AMP Capacity Fits Roto-Ground GC Clamp Contact Throat Height Throat Dept Over-all Height Over-all Width Tapped For WCRG RG /4 sq/in -1/" -1/" 5-3/4" -1/" 1-1/8" NC WCRG RG-40/440 9 sq/in 3" 3" 6-3/4" 3" 1-3/8" NC WCRG RG-440/640 1 sq/in 3" 3" 6-3/4" 4" 1-3/8" NC GC Clamp only - tapped 3/4" for RG-140 Roto-Ground only Welding Accessories 6 Ground Clamps GC-300 Ground Clamp 98% copper alloy jaws Fully insulated spring SGC-300 Ground Clamp Steel body with direct ground through copper alloy jaw SGC-500 w/copper shunt SGC-300 w/o copper shunt FGC-300 Ground Clamp 98% copper alloy 00, 300 & 500 AMP flat jaw GC-300 AMP Capacity SGC-300 Jaw Opening Cable Connection Capacity FGC-300 Length (inches) GC " - depth 3" Ball-point thru 1/0 6" 157 GC-300* /"- depth 4" Ball-point thru 3/0 8-1/" 16 GC " - depth 5-1/4" Ball-point thru 4/0 10" 54 SGC " - depth 1-3/4" 1/" stud connection 9" 8 SGC " - depth 1-3/4" 1/" stud connection 9" 8 FGC /8" - depth " Ball-point thru 1/0 5" 17 FGC " - depth 3-1/" Ball-point thru 3/0 7-1/4" 184 FGC /" - depth 3-1/4" Ball-point thru 4/0 9-1/4" 34 * Sold in clamshell packaging. Length (mm) C-Type Ground Clamps GC GC-600-DBP GC-600-TMP Model No. AMP Capacity Type Cable Connection Throat Opening Throat Depth GC /" cap screw -1/" 1-3/8" GC-600-DBP Double ball-point -1/" 1-3/8" GC-600-TMP Tweco male plug -1/" 1-3/8" 371

19 Cable Connectors / Terminals / Lugs Welding Accessories 6 Cable Connectors MPC connectors are equiped with heat and oil resistant covers, zinc plated cover and ball-point cable screws. Connectors are interchangeable with older Tweco MBP connectors. The Whip cable connector is used when downsizing cable to an electrode holder. It is a No. male connector with cable hole sized to fit 4,, 1 or 1/0 cable. The -1-MPC will fit any No. or No. 4 female connector. -MPC Description Type Cable Connection Cable Capacity Std. Pkg. MPC Series Positive-CAM Mechanical Connection - Zinc Plated Type Cable & Cover Screws 1-MPC Complete connection Single ball-point 4,, 1 1 ea. male/female 1-MPC Male half Single ball-point 4,, 1 ea. male 1-MPC Female half Single ball-point 4,, 1 ea. female -MPC* Complete connection Single ball-point 1/0, /0, 3/0 1 ea. male/female -MPC-1* Male half Single ball-point 1/0, /0, 3/0 ea. male -MPC-* Female half Single ball-point 1/0, /0, 3/0 ea. female 4-MPC* Complete connection Double ball-point 3/0 or 4/0 1 ea. male/female 4-MPC-1* Male half Double ball-point 3/0 or 4/0 ea. male 4-MPC-* Female half Double ball-point 3/0 or 4/0 ea. female -1-MPC Whip connection Single ball-point 4,, 1, 1/0 ea. * Sold in clamshell packaging. Cable Connector Replacement Parts Description MPC Series Positive-CAM - Zinc Plated Type Cable & Cover Screws 1R-C Insulating cover only, all 1-MPC 4R-MBP Insulating cover only, all & 4 MPC 1-MBP Cable connection screw, zinc plated, all 1-MPC A Cable connection screw, zinc plated, all -MPC A Cable connection screw, zinc plated, all 4-MPC Terminals and Twecolugs Screw-on terminals-fits Terminal size 1/" NC Part No: -SF-50 Fits Tweco Connection No. 1-SF No. 1 male half -SF No. & No. 4 male half Female Terminals Stud Hole Size 17/3" Part No: 1-AF Part No: 1-OF Description Accepts Male Ends Std. Pkg. 1-AF angle 1-MPC 4 1-OF offset 1-MPC 4 -AF angle 4-MPC, -MPC 4 -OF offset 4-MPC, -MPC 4 Part No: -AF Part No: -OF 37

20 Terminals / Lugs / Splicers Ball-Point Connection Type Stud hole size 17/3" 10-45C C Terminals- Heavy Duty Type Mechanical Ball-point 140-HD HD-180 Description Cable Capacity Std. Pkg Angle* thru 1/ C Angle** thru 1/ Offset* thru 1/ C Offset** thru 1/ Angle* thru 4/ C Angle** thru 4/ Offset* thru 4/ C Offset** thru 4/0 1 * Less insulated cover ** Insulated cover Description Cable Capacity Size of Stud Hole Length (inches) 140-HD offset 3/0 & 4/0 1/3" 4-3/8" HD-180C w/ insulated cover 180 offset 3/0 & 4/0 1/3" 5-1/" HD offset 3/0 & 4/0 1/3" 4-5/8" 131 Length (mm) Welding Accessories 6 140HD-180C Twecolugs - Crimp or Solder Type For use of Tweco Lug-Set T-6 T-810 Welding Cable Size AMP Rating Size of Stud Hole I.D. Solder Socket T thru /3".461" 5 T thru /0 5 17/3".559" 5 T /0 & 4/ /3".660" 5 T-40HD /0 heavy-duty 35 1/3".776" 5 Power Cable Lugs T thru /64".38" 10 T thru /64".89" 10 T thru /64".347" 10 Std. Pkg. Cable Splicers Ball point type Fitting Type Cable Capacity Std. Pkg. BP Ball point 4,, 1, 1/0 1 BP Ball point 1/0, /0, 3/0 1 BP Double ball point /0, 3/0, 4/0 1 BP-410 BP-1030 BP

21 Panel Receptacles / Block & Punch Welding Accessories Panel Receptacles Use with MPC or MBP connectors TSF Version BPF Version Fitting Type Fits Tweco Connector For Cable Size Cable Attachment 1516-BPF Ball-point No. 1 4,, 1 5/16" ball point 114-TSF Threaded No. 1 4,,1,1/0 5/16" thread, stud 38-TSF Threaded No., 4 1/0, /0, 3/0 3/8" thread, stud 916-BPF Ball-point No., 4 1/0, /0, 3/0 9/16" ball point 1-TSF Threaded No., 4 1/0, /0, 3/0 1/" - 0 thread, stud Replacement Parts Description A /16" ball point screw, use with 1516-BPF AL /16" ball point screw, use with 916-BPF 6 Tweco Lug-set Block & Punch For use with Twecolugs Description 1-BP Block & punch Replacement Machine Plugs-Ball Point Connection 1-M-T -M-T Taper Length Taper Dimension Cable Capacity 1-M-T /8" 1/64" to 3/64" 4,, 1 -M-T /8" 1/64" to 3/64" 1/0, /0, 3/0 Receptacle Conversion Adapters Fits Cam Locking Machine Receptacle Fits Tweco Male Plug Ends -CLC Large-11/16" I.D. No. -M, 4-M, -MPC, 4-MPC 374

22 , Ullman, ULM Cable Cutter / Lighted Inspection Mirrors / Inspection Mirrors Jacket Stripping Cable Cutting Hand Tool Description T Tweco cable cutting hand tool 3-3/8" LED Light Inspection Mirror Three LED lights illuminates dark areas for perfect inspection. All-angle ball joint holds the lighted mirror head firmly at any angle for perfect viewing. Stainless steel handle telescopes from 6-3/4" to 30-1/4" for fast accurate inspection, and the cushion handle will not slip in wet or oily hands. HTS-LT -3/8" LED Light Inspection Mirror LED Light illuminates dark areas for perfect inspection. Telescopes from 6-1/ /8. All-angle ball joint holds lighted mirror head firmly at any angle for perfect viewing. Stainless steel handle is long, strong, and lightweight for fast accurate inspection. Comes with two round lithium batteries. Heavy Duty handle will not slip in wet or oily hands. HTC-LT 1-3/8" LED Light Inspection Mirror 1-3/8" LED case illuminates dark areas for viewing in tight areas. Telescopes from 6-3/4" /". HTE-LT HTS-LT HTC-LT HTE-LT HTCLT-HD Replacement Mirror Head Hand Tools 9 Rectangular LED Light Inspection Mirror Rectangular Inspection Mirror (-1/4 x 3-1/ ) with three Rotating LED Lights Telescopes from 6-3/4-30-1/4. Lighted head with three LED Lights that can be adjusted to needed angle for inspection in tight dark areas. All-angle ball joint holds the lighted mirror head firmly for perfect viewing. Stainless steel handle is long, strong, and lightweight for fast accurate inspection. Cushion handle will not slip in wet or oily hands. HTK-LT Inspection Mirrors For All Angle Viewing Original All-Angle Ball Joint Mirrors with brushed finish stainless steel mirror backs. Fast, accurate visual inspection of hidden areas with an almost limitless number of positions. Double ball joint links swivel mirrors for viewing to 360. Ullman s precision engineered links are manufactured from tempered spring steel to withstand the stresses of constant repositioning, move freely, hold desired position. Replaceable clear glass mirrors for perfect reflection. Telescoping and pocket models. Non-rotating inner hex rods on telescopic models prevent mirrors from swinging out of alignment when in use. Insulating vinyl grip on all models. K- Series Rectangular Telescoping Mirror -1/8" x 3-1/" Overall length 11-1/4", extends to 15-1/4" OK- Extra Long Handle Overall length 17-1/4", extends to 7-1/" K-L Magnifying Overall length 11-1/4", extends to 15-1/4" K-M Magnifying, Extra Long handle Overall length 17-1/4", extends to 7-1/" K-ML HTK-LT A- Series Circular Pocket Mirror 7/8" diameter Overall length 7-1/" OA- Magnifying Overall length 7-1/" A-M 519