Lighting Systems - 24V. Member of the BPW Group

Transcription

1 Lighting Systems - 24V Member of the BPW Group

2 Symbols explanation E ECE R65 ECE Appoved ECE Approved R65 EMC Electromagnetic test according to R10 CE CE Approved ADR / GGVS - Approved for use on vehicles carrying dangerous goods ECE 104 Meets guidelines for the use of retroreflective safety markings on heavy vehicles 2 Ermax Lighting systems January 2016

3 Contents Introduktion - Ermax Lighting systems 4 Overview of plug connectors 6 Tail lamps, multi-function 10 License plate lamps 28 End outline marker lamps 31 Single function lamps 38 Reverse lamps 42 Rear bumper 44 Reflex reflectors 48 Contour marking 51 Interior lighting 52 Work lamps 53 Warning lamps 57 Beacons 59 Cabels 64 Accessories 95 Components 97 Plugs and sockets 111 Pin configuration 115 Cable configurator 118 Index 120 BPW subsidiaries and agencies 126 Ermax Lighting systems January

4 ERMAX - YOUR PARTNER FOR COMPLETE LIGHTING SYSTEMS Transport-Teknik A/S - develops, manufactures and distributes a wide range of products within lighting, distribution boxes and cable systems for primarily heavy-duty truck trailers. A unique set-up with a combination of our factory in Denmark and licensed production with our own tools at a number of selected and exclusively certified partners worldwide, offers an extensive, highly compet- itive and qualitative range of products. The Brand - ERMAX Founded in 1948 the Ermax lighting technology has been manufactured for the automotive industry for almost 7 decades. We are the partner, when it comes to understanding and fulfilling the needs of lighting being within tail lights, interior lighting, license plates and lighting, beacon lighting, side markers or work lighting nowadays in bulb, LED as well as in hybrid technologies. These lighting components are being offered within a complete solution concept of ADR approved cables and, where required, connection boxes as well as mounting hardware. All cables sets are configured with multiple choices of connections to guarantee the optimum service ability over the lifetime of trailer on which they will be operating. For optimum space and safety installation, the kits can be integrated with the Ermax homologated bumper system. Why Ermax Lighting Systems? Partnership through quality, reliability and competence. Our competence in partnering with you, is our extensive experience in being an OEM partner with quality and on time delivery as daily focus to ensure expectations and execution match entirely with your re- quirements. All our products hold the necessary certifications for E-marking, IP-protection, ADR-approval and design protections to ensure exclusive design and durability as well as non-violation of patents. With reliable and planed processes you will reach your goal safely with us as partner. Transport-Teknik A/S, Kolding, Denmark Transport-Teknik A/S, Copenhagen, Denmark 1955 Foundation of Transport-Teknik A/S 2004 Transport-Teknik A/S takes over Ermax A/S 2013 Launch of ERMAX OE Trailer lighting systems as BPW core programme Foundation of ERMAX A/S 1948 Transport-Teknik A/S becomes member of the BPW Group 1968 Ermax is transformed from a legal unit into a brand within Transport-Teknik Ermax Lighting systems January 2016

5 DISTRIBUTION NETWORK WORLDWIDE Always close to you As a member of the BMW Group, which operates worldwide, we have an unique sales and distribution network with local offices and support for the benefit of all of our business partners. EUROPE Belgium Denmark Germany Estonia Finland France Great Britain Ireland Italy Latvia Lithuania Netherlands Norway Austria Poland Russia Sweden Switzerland Spain Czech Republic Turkey Ukraine Hungary AFRICA Belarus Southafrica ASIA China India Japan Singapore Thailand Australia Australia New Zealand LØSNINGER SOLUTIONS - AS LIGE INDIVIDUAL SÅ INDIVIDUELLE AS YOUR SOM TASKS DINE AND OPGAVER REQUIREMENTS OG KRAV Hvad As our opnår customer du som you kunde will achieve the following Høj High kvalitet quality til for ethvert every area område Kundespecifikke Customized solutions løsninger Fleksibilitet Flexibility through grundet modular modulær structures opbygning Fokus Focus at på the den newest nyeste technology teknologi og and innovative produkter products with med recognizable genkendeligt design Produktionsselskaber Production companies med with udviklingskompetence development under competence tag under one roof Vores Our lighting belysningsystemer systems Bredt Wide palette produktprogram including cables, af kabler, plugs stik and og lygter, lamps som all built efter according behov kan to opbygges customer modulært requirements Glødelamper, hybrid og LED teknologi Incandescent, hybrid and LED technology ADR godkendte kabelsæt med 7 polede AMP 1.5 og ADR Super approved Seal stik cable kits with 7 poled AMP 1.5 and Super Seal plugs Komplet tilbehørsprogram Complete accessory programme Ermax Lighting systems January

6 ERMAX CABLE SYSTEMS FOR 24V Directory and introduction to connections Ermax connections consist of 2 poled, 7 poled and 15 poled connections and plug connections connections which are all of high quality making it easy and simple to mount and maintain. These connections are used in Ermax cable- and lighting systems for trailer 24V and can be combined according to individual requirements from our customers. All connections are re-moulded and tested according to IP69K and ADR approved. 2 poled Super Seal 2 poled Super Seal plug and socket Make mounting of position lamps, side marking lamps, marking lamps and other2 poled components easy and simple. 100% waterproof Easy and simple mounting Easy change when damage on the lamp 2 poled click-in 2 poles click-in Makes mounting of position lamps, side marking lamps, marking lamps and other 2 poled components easy and simple. Easy and simple mounting Fast positioning Time-consuming parts replacement 7 poled AMP poled 1.5 used for connecting Ermax rear lamps to the cable system. The plug can be used when connecting other extra equipment as e.g. working lamps Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market 6 Ermax Lighting systems January 2016

7 15 poled Bajoynet / 15 poled ADR 15 poled bajoynet /ADR Used for connecting front box, main cable and rear cable and e.g. mounting of connection box. Rounded off pin-legs Extremely durable connection Standard plug connection - usual in the market Output from the main cable Side marker Position lamp License plate lamp Out end marker Work lamp Reverse lamp Interior lighting Tail lamp Reversing light Junctionbox Central connection Rear cable 2 poled Super Seal 2 poled Click-In 7 poled AMP poled Ermax Bajoynet Ermax Lighting systems January

8 OVERVIEW - PLUG CONNECTIONS FOR ERMAX OE LIGHTING SYSTEMS Plug Type, Designation and Dimension 2 poled Super Seal Plug 2 poled Super Seal Socket 7-polet AM7 P poled 1.5stikprop AMP 1.5 Plug AM P 1.5 stikdåse 7 poled AMP 1.5 Socket Hul 15 poled Bayonet Plug 15 poled Bayonet Socket Hul Ved kabelføring skal hullet være mindst poled Click-In connector Click-In Cap Hul 8 Ermax Lighting systems January 2016

9 15 polet ADR stikdåse ISO Erich Jaegers + egne mål 15 polet ADR stikprop ISO Erich Jaegers mål 15 poled ADR Plug (ISO 12098) 15 poled ADR Socket (ISO 12098) 7 polet stikprop ISO 3731 Erich Jaegers mål 119,5 7 polet stikdåse ISO polet stikprop ISO 3731 Erich Jaegers mål 7 poled Plug - ISO 3731 / ISO 1185 Erich Jaegers og egne mål 7 poled Socket - ISO 3731 / ISO 1185 Frontbox Ermax Lighting systems January

10 TAIL LAMPS, MULTI-FUNCTION TM1 LED - Tail lamps 24V Fig. 1 Fig M poled AMP 1.5 Socket LED tail lamp with integrated triangular reflex reflector, 24V Connection: 7 pole AMP 1.5 socket Operation voltage: 24V / Consumption: 17W Dimension: 380 x 150 x 70 mm Bolt hole distance: 152 mm IP54 EMC E 10 Ermax Lighting systems January 2016

11 TAIL LAMPS, MULTI-FUNCTION TM 1 LED - Tail lamps 24V Functions LH ß RH à Tail lamp stop-, direction indicator lamp Reverse lamp, rear fog lamp, reflex reflector Licence plate lamp Side marker lamp End outline marker lamp Fig. ß ü ü 1 à ü ü 1 ß ü ü ü 1 à ü ü ü 1 ß ü ü ü 1 à ü ü ü 1 ß ü ü ü ü 1 à ü ü ü ü 1 ß ü ü ü 2 à ü ü ü 2 ß ü ü ü ü 2 à ü ü ü ü Ermax Lighting systems January

12 TAIL LAMPS, MULTI-FUNCTION TM 2 LED - Tail lamps 7 poled AMP 1.5 Socket LED tail lamp with integrated triangular reflex reflector, 24V Housing made of impact-resistant polycarbonate Connection: 7 poled AMP 1.5 socket Operation voltage: 24V / Consumption: 9W Dimension: 450,4 x 155 x 39 mm Bolt hole distance: 150 mm Tightness: IP67 E Functions LH ß RH à Tail lamp stop-, direction indicator lamp Reverse lamp, rear fog lamp, reflex reflector License plate lamp Side marker lamp End outline marker lamp Fig. à ü ü ü 1 ß ü ü ü Spareparts for Trailermax 1 & 2 Protection cover for tail lamp Suitable for: * ( Trailermax 1 LED ) / Ermax Lighting systems January 2016

13 TAIL LAMPS, MULTI-FUNCTION TM 3 LED - Tail lamps with Glo Trac 12/24V Left Right 7 poled AMP 1.5 Socket LED Tail Lamp with Glo Trac for the position light - 12/24V Housing made of impact-resistant polycarbonate Connection: 7 poled AMP 1.5 socket Operation voltage: 12/24V / Consumption: 16,5W Dimension: 240,3 x 140 x 31 mm Bolt hole distance: 152 mm Tightness: IP67 E Functions LH ß RH à Tail lamp stop-, direction indicator lamp Reverse lamp, rear fog lamp, reflex reflector License plate lamp Side marker lamp End outline marker lamp Connection Article No à ü ü ß ü ü 7 poled AMP Socket 7 poled AMP Socket ß ü ü Open end à ü ü Open end Ermax Lighting systems January

14 TAIL LAMPS, MULTI-FUNCTION TM 4 LED - Tail lamps Tail lamps with black plastic housing Dimension: Ø140 x 80 mm Operation voltage: 24V IP67 7-poled AMP 1.5 E LED Tail lamp Position-, stop- and direction indicator lamp with rubber grommet 7 pin AMP 1.5 socket Consumption: Direction indicator 3W Position 0,5W Stop 3W LED reverse lamp with rubber grommet with 7 pin AMP 1.5 socket Consumption: 6W LED Rear fog lamp with rubber grommet with 7 pin AMP 1.5 socket Consumption: 4W LED Rear fog- and reverse lamp with rubber grommet with 7 pin AMP 1.5 socket Consumption: Rear fog 3W Reverse lamp 3W 14 Ermax Lighting systems January 2016

15 TAIL LAMPS, MULTI-FUNCTION Spareparts for TM 4 LED - Tail lamps Chrome ring and built-in set Protection cover for tail lamp Ermax Lighting systems January

16 TAIL LAMPS, MULTI-FUNCTION TM 5 LED - Tail lamps with Eternal Light and chrome rim 10-30V 7-pin AMP 1.5 LED Rear lamps 10-30V - Ultra flat 3-Functions rear lamp - tail-, stop and indicator lamp Tail lamp with Eternal Light technology 2-Functions rear lamp - rear fog- and reverse lamp With chrome ring and Impact-resistant glass 20 cm connection cable with 7 pin AMP 1.5 Socket Operating voltage: 10-30V Dimension: Ø155 x 36 mm Installation: Ø127 mm Mounting holes: 3 pcs in Ø4,5 mm in 120º spread in Ø135 mm Working temperature: -40 C C. Tightness: IP67. E EMC 16 Ermax Lighting systems January 2016

17 TAIL LAMPS, MULTI-FUNCTION TM 5 LED - Tail lamps with Eternal Light and chrome rim 10-30V Functions LH ß RH à Tailstop-, direction indicator lamp Reverse-, rear fog lamp Connection Article-No. à ß ü 250 cm connection cable with Open end à ß ü 20 cm connection cable with 7-pin AMP 1.5 Socket à ß ü 250 cm connection cable with Open end à ß ü 20 cm connection cable with 7-pin AMP 1.5 Socket Ermax Lighting systems January

18 TAIL LAMPS, MULTI-FUNCTION TM 6 LED - Round tail lamps without chrome rim Round tail lamps Ø122 mm without chrome rim Operation voltage: 10-30V Dimension:Ø122 x 43.2 mm Construction: Ø122 mm Bolt distance: 44 mm M6 Working temperature: -30 C til +65 C Tightness: IP67 7 pin AMP 1.5 E LED Rear lamp Tail-, stop- and direction indicator lamp 250 cm connection cable with Open end 200 cm connection cable with 7 pin AMP 1.5 plug 20 cm connection cable with 7 pin AMP 1.5 socket LED Rear lamp Tail- and stop lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket LED Direction Indicator lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket Ermax Lighting systems January 2016

19 TAIL LAMPS, MULTI-FUNCTION TM 6 LED - Round tail lamps without chrome rim Round tail lamps Ø122 mm without chrome rim Operation voltage: 10-30V Dimension:Ø122 x 43.2 mm Construction Ø122 mm Bolt distance: 44 mm M6 Working temperature: -30 C til +65 C Tightness: IP67 7-pin AMP 1.5 E LED Reverse lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket LED Rear fog lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket LED Rear fog- and reverse lamp 250 cm connection cable with Open end 200 cm connection cable with 7 pin AMP 1.5 plug 20 cm connection cable with 7 pin AMP 1.5 socket Ermax Lighting systems January

20 TAIL LAMPS, MULTI-FUNCTION TM 7 LED - Round tail lamps with chrome rim Desription Round tail lamps Ø155 mm with chrome rim Operation voltage: 10-30V Dimension: Ø155 x 43.2 mm Ø127 mm Mounting holes: 3 pcs. Ø4,5 mm in spred in Ø135 mm Working temperature: -30 C til +65 C Tightness: IP67 7-pin AMP 1.5 E LED Tail lamp Position-, stop- and direction indicator lamp 250 cm connection cable with Open end 200 cm connection cable with 7 pin AMP 1.5 plug 20 cm connection cable with 7 pin AMP 1.5 socket LED Tail lamp Position- and stop lamp 250 cm connection cable with Open end 200 cm connection cable with 7 pin AMP 1.5 plug 20 cm connection cable with 7 pin AMP 1.5 socket LED Direction Indicator lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket Ermax Lighting systems January 2016

21 TAIL LAMPS, MULTI-FUNCTION TM 7 LED - Round tail lamps with chrome rim LED Reverse lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket LED Rear fog lamp 250 cm connection cable with Open end 100 cm connection cable with Super seal plug 20 cm connection cable with AMP 1.5 socket LED Rear fog- and reverse lamp 250 cm connection cable with Open end 200 cm connection cable with 7 pin AMP 1.5 plug 20 cm connection cable with 7 pin AMP 1.5 socket Accessories Chrome rim Ø155 mm Ermax Lighting systems January

22 TAIL LAMPS, MULTI-FUNCTION LED - Tail lamps LED tail lamp With reflex reflector Clear PMMA lens Black ABS base Dimension: 191 x 49,4 x 30 mm Consumption: Stop light: 1,5W; Tail light: 0,5W; Flasher light: 1,5W Fog light: 3W; reversing light: 2W. Working temperature: -40 C C IP67 7-pin AMP 1.5 E LED tail lamp 10-30V operation voltage Position-, stop-, and direction indicator light With 8 red and 10 amber SMD LED s 20 cm connection cable with 7 pole AMP 1,5 socket cm connection cable Open end LED fog-, and reversing lamp 12-24V operation voltage With 8 red and 9 white SMD LED s 20 cm connection cable with 7 pole AMP 1.5 socket cm connection cable Open end Ermax Lighting systems January 2016

23 TAIL LAMPS, MULTI-FUNCTION TM 2 GL - Bulb version, 24V Fig. 1 Fig. 2 7-pin AMP 1.5 socket LED tail lamp - Bulb version, 24V Connection: 7 pole AMP 1.5 socket Operation voltage: 24V Dimension: 370 x 128 x 91 mm Bolt hole distance: 152 mm Tightness: IP54 E Ermax Lighting systems January

24 TAIL LAMPS, MULTI-FUNCTION TM 2 GL - Bulb version, 24V Functions LH ß RH à Tail lamp stop-, direction indicator lamp Reverse lamp, rear fog lamp, reflex reflector Licence plate lamp Side marker lamp End outline marker lamp Fig. ß ü ü 1 à ü ü 1 ß ü ü ü 1 à ü ü ü 1 ß ü ü ü 1 à ü ü ü 1 ß ü ü ü ü 1 à ü ü ü ü 1 ß ü ü à ü ü ß ü ü ü à ü ü ü Ermax Lighting systems January 2016

25 TAIL LAMPS, MULTI-FUNCTION Spareparts for TM 2 GL - Bulb version, 24V Lens Left Lens Right Protection cover for tail lamp Bulb 24V 5W HD BA15s For tail light Bulb 24V 21W amber HD BAU15s With amber glass for clear indicators Bulb 24V 21W HD BA15s For stop and rear fog Ermax Lighting systems January

26 TAIL LAMPS, MULTI-FUNCTION TM 1 GL - Bulb version Tail lamps, bulb, Black plastic housing Dimension: Ø140 mm x 80 mm IP54 - without bulb E Tail lamp Position-, stop- and direction indicator lamp with rubber grommet Tail lamp with number plate light, position-, stopand direction indicator lamp with rubber grommet Tail lamp Stop- and direction indicator lamp 7 pin AMP 1.5 socket Black plastic housing pin AMP 1.5 socket Reversing lamp with rubber grommet Reversing lamp - H3 bulb with rubber grommet Rear fog lamp Cable lead through rubber grommet Ermax Lighting systems January 2016

27 TAIL LAMPS, MULTI-FUNCTION Spareparts for TM 1 GL - Bulb version Lens for tail lamp Supplied with 2 pcs. mounting screws and 1 pcs. seal Lens clear For reversing lamp Suitable for Bulb 24V 5W HD BA15s HD For rear lamp Bulb 24V 21W HD BA15s For stop- and rearfog Halogen head lamp H3 Bulb 24V 70W H3 PK22s Chrome mounting set Protection cover for tail lamp Ermax Lighting systems January

28 LICENSE PLATE LAMPS License plate lamps LED license plate lamp 24V operation voltage in black plastic housing Cable lead through rubber grommet cm connection cable Click-in cm connection cable with Super seal socket cm connection cable Click-in License plate lamp, bulb-version 24V operation voltage in black plastic housing - Delivered with bulb E Cable lead through rubber grommet 50 cm connection cable Click-in 150 cm connection cable Click-in E Spareparts Bulb 24V 5W HD BA15s Ermax Lighting systems January 2016

29 LICENSE PLATE LAMPS License plate lamps LED license plate lamp 24V operation voltage in black plastic housing Cable lead through rubber grommet 50 cm connection cable Click-in 50 cm connection cable Super seal socket E License plate lamp, bulb-version 24V operation voltage in black plastic housing Cable lead through rubber grommet 50 cm connection cable Click-in E Spareparts Bulb 24V 5W HD BA15s Ermax Lighting systems January

30 LICENSE PLATE LAMPS License plate lamps License plate lamp LED Operation voltage: 12-30V Polarity protected Temperature range: C Consumption: 0,04 Amp 50 cm connection cable Click-in E Numberplate holder LED numberplate holder Operation voltage: 24V integrated lighting on both sides 50 cm connection cable Click-in E 30 Ermax Lighting systems January 2016

31 END OUTLINE MARKER Outermax 1 LED (45 0 ) End outline marker lamps - angled Red, amber and clear glass Operation voltage: 12/24V IP54 E 45 End outline marker lamp 150 cm connection cable Click-in Left End outline marker lamp 150 cm connection cable Click-in Right End outline marker lamp 150 cm connection cable Super seal socket Left End outline marker lamp 150 cm connection cable Super seal socket Right End outline marker lamp 150 cm connection cable Open end Left End outline marker lamp 150 cm connection cable Open end Right End outline marker lamp 500 cm connection cable Open end Left End outline marker lamp 500 cm connection cable Open end Right Ermax Lighting systems January

32 END OUTLINE MARKER Outermax 1 LED - (short version) 12/24 V End outline marker lamps - short straight Operation voltage: 12/24V - Red, amber and clear glass Dimension, L x W x H: 100 x 56 x 96 mm. Bipolarity. Consumption: 1,2W. IP54 E Short straight End outline marker lamp 50 cm connection cable Super seal socket 150 cm connection cable Super seal socket Short straight End outline marker lamp 150 cm connection cable Click-in Short straight End outline marker lamp 150 cm connection cable Open end 500 cm connection cable Open end Ermax Lighting systems January 2016

33 END OUTLINE MARKER Outermax 2 LED End outline marker lamps with 2 impact resistant LED units. Black rubber housing with reinforced base plate. - Red and clear glass Operation voltage: 12/24V IP54 E Short straight End outline marker lamp 1 LED with 150 cm connection cable Open end Short straight End outline marker lamp 1 LED with 500 cm connection cable Open end Short straight End outline marker lamp 1 LED with 50 cm connection cable Super seal socket Angled End outline marker lamp 1 LED with 150 cm connection cable Open end Angled End outline marker lamp 1 LED with 500 cm connection cable Open end Angled End outline marker lamp 1 LED with 150 cm connection cable Click-in Angled End outline marker lamp 1 LED with 50 cm connection cable Super seal socket Inclined End outline marker lamp 1 LED with 150 cm connection cable Open end Inclined End outline marker lamp 1 LED with 500 cm connection cable Open end Inclined End outline marker lamp 1 LED with 50 cm connection cable Super seal socket Spareparts: LED unit, red 1,25 metre LED unit, clear 1,25 metre Ermax Lighting systems January

34 END OUTLINE MARKER Outermax 2 GL - Bulb version Angled End outline marker lamp. Black rubber housing with reinforced base plate. Mounted with 24V/10W bulb version Red / white lens. Dimension, L x H: 170 x 188 mm. Distance between mounting holes, center to cente: 77 mm. Consumption: 10W Tightness: IP54. Angled End outline marker lamp Dimension L x H: 170 x 188 mm E 350 cm connection cable with Open end 150 cm connection cable with Click-in -Adapter 50 cm connection cable with Super seal socket pieces packing unit End outline marker lamp, inclined Dimension L x H: 186 x 146 mm 350 cm connection cable with Open end 150 cm connection cable with Click-in -Adapter cm connection cable with Super seal socket pieces packing unit 34 Ermax Lighting systems January 2016

35 Spareparts Glass Ø 47 mm Clear Red Amber Black Bulb 24V 10W HD 24V 10W BA15s HD Osram ref: 9637 Phillips ref: Hd Lamp socket Ø 17 mm BA15s Ermax Lighting systems January

36 END OUTLINE MARKER Outermax 3 LED End outline marker lamps, Ø78 mm - Red and clear glass with 2 diode units Operation voltage: 12/24V E Short straight End outline marker lamp with 47,5 cm connection cable Open end Angled End outline marker lamp with 47,5 cm connection cable Open end Spareparts: LED unit, red 1,25 metre LED unit, clear 1,25 metre Ermax Lighting systems January 2016

37 SINGLE FUNCTION LAMPS LED Position Lamps LED position lamp Operation voltage: 12-24V with red lens Dimension: Ø30,4 x 18,6 mm IP69 50 cm connection cable with Click-in 150 cm connection cable with Click-in 350 cm connection cable with Click-in E LED position lamp Operation voltage: 12-24V with white lens Dimension: Ø30,4 x 18,6 mm IP69 50 cm connection cable with Click-in 150 cm connection cable with Click-in 350 cm connection cable with Click-in E Ermax Lighting systems January

38 SINGLE FUNCTION LAMPS Sidermax 1 LED - 12/24V LED side marker and position lamps 12/24V Amber, White, Red 2 light diodes with reflex Dimension: W x H x D: 114 x 44 x 16 mm. Distance between mounting holes, center to center: 70 mm Consumption: 1,4W IP54 E SM1 38 Ermax Lighting systems January 2016

39 SINGLE FUNCTION LAMPS Sidermax 1 LED - 12/24V Side marker amber Position light white Position light red Super seal socket Super seal socket and straight mounting bracket Super seal socket and 90 backwards mounting bracket Super seal socket and 90 forward mounting bracket cm connection cable Click-in cm connection cable Super seal socket cm connection cable Super seal socket cm connection cable Super seal socket cm connection cable Super seal socket and 90 backwards mounting bracket cm connection cable Super seal socket and 90 forward mounting bracket cm connection cable Click-in cm connection cable Click-in cm connection cable Click-in and straight mounting bracket cm connection cable Click-in and straight mounting bracket cm connection cable Click-in and 90 backwards mounting bracket cm connection cable Click-in and 90 backwards mounting bracket cm connection cable Click-in and 90 forward mounting bracket cm connection cable Click-in and 90 forward mounting bracket cm connection cable Open end cm connection cable Open end cm connection cable Open end Ermax Lighting systems January

40 SINGLE FUNCTION LAMPS Spareparts for Sidermax 1 LED - 12/24V Angle bracket 90 backwards Angle bracket 90 forwards Straight bracket Rivet - 20 pcs Black plastic, Ø4 mm Rivet pcs Black plastic, Ø4 mm Gasket - 10 pcs Black rubber Ermax Lighting systems January 2016

41 SINGLE FUNCTION LAMPS Sidermax 2 LED E light diodes and reflex reflectors For horizontal or vertical mounting Variable mounting hole distance mm Multi volt 9-33V, dual-polarity IP67 E Seitemarkierung Orange Positionsleuchte Weiß Positionsleuchte Rot 50 cm connection cable Open end cm connection cable Open end cm connection cable Open end backwards mounting bracket and 50 cm connection cable Open end backwards mounting bracket and 500 cm connection cable Open end Spareparts for Sidermax 2 LED Gasket Ermax Lighting systems January

42 REVERSE LAMPS Reverse lamp - E-approved Reversing lamp LED With 9 high power Osram LED Operation voltage: 10-50V Light efficiency: 450 lumen Consumtion: 15W Dimension: 100 mm x 100 mm Heavy plastic housing with ventilation for cooling No risk of icing up, as the lamp glass is heated when the lamp is turned on Tip fittings with bolt M8 for mounting IP cm connection cable with Super seal plug 140 cm connection cable Open end 25 cm connection cable with Super seal socket 600 cm connection cable Open end 600 cm connection cable with Super seal plug E Reversing lamp LED With 4 high power Osram LED Operation voltage: 10-30V Light efficiency: 700 lumen Consumtion: 12W Dimension: Ø84 mm x 112 mm Work temperature: -40 C til +65 C Strong aluminium housing with ventilation for cooling RoHS certified IP cm connection cable Open end E EMC 42 Ermax Lighting systems January 2016

43 REVERSE LAMP Reverse lamp - E-approved LED Work lamp lumen in black aluminium housing Attention - Approved as reverse lamp when mounted with 30 0 tilt when vertical mounted Operation voltage: 9-36V Consumption: 18W Dimension: 125 x 125 mm 6 LEDs Work temperature: -30 C til +50 C 1200 Lumen - light pattern Flood IP69 28 cm connection cable Open end 20 cm connection cable Super seal plug E Ermax Lighting systems January

44 REAR BUMPER Rear bumper Rear bumper complete with LED lamps 24V With junction box For trailers < 6000 mm Anodized aluminum profile complete mounted with license plate holder and junction box Configuration: 4 pcs LED tail lamps with rear-, stop-, and direct indicator light 1 pcs LED reversing lamp 1 pcs LED rear fog lamp 2 pcs LED license plate lamps 1 pcs LED marker lamp, left. 1 pcs LED marker lamp, right. 2 pcs red triangular reflex reflector 1 pcs ADR approved junction box Measures (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included). E Rear bumper complete with LED lamps 24V With junction box For trailers < 6000 mm Anodized aluminum profile complete mounted with license plate holder and junction box Configuration: 4 pcs LED tail lamps with rear-, stop-, and direct indicator light 2 pcs LED reversing-, and rear fog lamps 2 pcs LED license plate lamps 1 pcs LED marker lamp, left 1 pcs LED marker lamp, right 2 pcs red triangular reflex reflector 1 pcs ADR approved junction box Measures (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included) E 44 Ermax Lighting systems January 2016

45 REAR BUMPER Rear bumper Rear bumper complete with LED lamps 24V Without junction box For trailers > 6000 mm Anodized aluminum profile complete mounted with lighting and license plate holder Configuration: 1 x LED tail lamp, left 1 x LED tail lamp, right 2 x LED reversing lamps 1 x LED marker lamp, left 1 x LED marker lamp, right 2 x LED license plate lamps Measures (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included). E Rear bumper complete with LED lamps 24V Without junction box and reversing lamps ( ) For trailers > 6000 mm Anodized aluminum profile complete mounted with lighting and license plate holder Configuration: 1 x LED tail lamp, left 1 x LED tail lamp, right 2 x LED reversing lamps 1 x LED marker lamp, left 1 x LED marker lamp, right 2 x LED license plate lamps Measures (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included). E Ermax Lighting systems January

46 REAR BUMPER Rear bumper Rear bumper complete for directly mounting on the main cable - With junction box For trailers > 6000 mm. Anodized aluminum profile complete mounted with lighting, license plate holder and junction box Configuration: 2 x LED license plate lamp 1 x ADR approved junction box 1 x tail lamp, left 1 x tail lamp, right Dimension (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included). E Rear bumper complete for directly mounting on the main cable - Without junction box With lamps 24V. For trailers > 6000 mm Anodized aluminum profile complete mounted with lighting and license plate holder Configuration: 2 x LED license plate lamp 1 x tail lamp, left 1 x tail lamp, right Dimension (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included) E 46 Ermax Lighting systems January 2016

47 REAR BUMPER Rear bumper Rear bumper complete for directly mounting on the main cable - Without junction box For trailers > 6000 mm. Anodized aluminum profile complete mounted with lighting and license plate holder Configuration: 2 x LED license plate lamp 1 x tail lamp, left 1 x tail lamp, right Dimension (WxDxH) : 2400 x 220 x 250 mm Lenght incl. markerlamps is 2780 mm Approved as underrun protection at a frame width between mm. A frame width between requires 2 pcs. extra reinforcement bracket part no (not included). E Reinforcement bracket for light bars A frame width between requires 2 pcs. reinforcement bracket Suitable for article no Ermax Lighting systems January

48 REFLEX REFLECTORS Reflex reflectors Reflex reflector with hole Ø 6,3 mm for screw fixing 60 mm Colour red yellow white 10 pieces packing units Reflex reflector with self-adhesive back E mm Colour red yellow white 10 pieces packing units E Reflex reflector for screw fixing 2x4 mm screws (M5) 70 mm Colour red mm yellow mm white 10 pieces packing units E Reflex reflector for screw fixing 2x4 mm screws (M5) and self-adhesive Colour red yellow white 10 pieces packing units E Ermax Lighting systems January 2016

49 REFELX REFLECTORS Reflex reflectors Reflex - self-adhesive back 90 mm 40 mm Colour red yellow white 10 pieces packing units E 4 red prism lenses in black plastic housing. With 2x M5 fixing screws, screw distance 70,0 mm pieces packing units 158 mm 177 mm E Ø5,3mm Red triangular reflex reflector with plastic base; black base mm 140 mm Red triangular reflex reflector with plastic base; white base 10 pieces packing units mm E Ermax Lighting systems January

50 REFLEX REFLECTORS Reflex marker boards - ECE REG Reflex marker boards for trailers Aluminium 1130 x 200 mm Self-adhesive foil 1130 x x 200 mm 1 piece per set E Aluminium 565 x 200 mm Self-adhesive foil 565 x 200 mm x 200 mm 2 pieces per set E 285 x 200 mm Aluminium 285 x 200 mm Self-adhesive foil 285 x pieces per set E 50 Ermax Lighting systems January 2016

51 CONTOUR MARKING Contour marking Self-adhesive, for rigid surfaces 50 m x 55 mm Red contour marking Yellow contour marking White contour marking 50 meters per roll 50 m x 55 mm 50 m x 55 mm 50 m x 55 mm ECE 104 E Ermax Lighting systems January

52 INTERIOR LIGHTING Interior lighting Interior lamp Stainless steel baseplate with rubber gasket Clear polycarbonate lens Cable lead through rubber grommet IP54 classified Ø x. Ø6 40 Ermax interior lamp surface mount version, bulb version Ermax LED interior lamp surface mount version 9-33V operation voltage Ø175 Ø Ermax interior lamp recessed version bulb version Ermax LED interior lamp recessed version 9-33V operation voltage LED Interior lamp Operation voltage: 24V Suitable for interior light, glove- og toolbox light, floor- or door light. Profile made of aluminium, white cap of unbreakable polycarbonate. LED light colour white or blue Elements can be combined to different lengths Dimension: Height: 15 mm Wide: 34,5 mm Ermax 6 x LED Ermax 18 x LED Ermax 30 x LED L=130 mm (white) L=370 mm (white) L=610 mm (white) All with 25 cm connection cable Open end 52 Ermax Lighting systems January 2016

53 WORK LAMPS Workermax LED Work lamp Lumen in black aluminium housing Operation voltage: 12-36V Consumption: 10W Dimension: 50 x 50 x 63 mm 1 LED 800 lumen - light pattern Flood with 32 cm connection cable Open end Working temperature: -30 C til +50 C IP69K 32 cm Connection cable Open end Work lamp lumen in black aluminium housing Operation voltage 10-30V Consumption: 12 W Dimension: Ø84 x 112 mm 4 high power LED 600 Lumen - light pattern Flood Working temperature: -40 C til +65 C IP67 EMC 50 cm connection cable Open end Work lamp lumen in black aluminium housing Operation voltage 12-36V Consumption: 9 W Dimension: 70 x 70 mm 3 high power SMD LEDs 600 Lumen - light pattern Flood Working temperature: -30 C til +50 C IP69K 30 cm connection cable Open end Ermax Lighting systems January

54 WORK LAMPS Workermax LED LED Work lamp Lumen in black aluminium housing Operation voltage: 9-36V Consumption18W Dimension: 125 x 125 x 54 mm 6 LEDs 1200 Lumen - light pattern Flood Working temperature: -30 C +50 C IP69K 28 cm connection cable Open end 20 cm connection cable Super seal plug EMC LED Work lamp lumen in black aluminium housing Operation voltage: 9-36V Consumption: 20W Dimension: 125 x 125 x 60 mm 9 LEDs 1800 lumen Working temperature: -30 C +50 C IP69K 28 cm connection cable Open end Light pattern Flood 150 cm connection cable Open end Light pattern Flood 28 cm connection cable Open end Light pattern Spot LED Work lamp lumen in black aluminium housing Operation voltage: 9-36V Consumption: 20W Dimension: 136 x 125 x 60 mm 9 LEDs 1800 lumen Light pattern Flood Working temperature: -30 C +50 C IP69K EMC cm connection cable Super seal socket EMC 54 Ermax Lighting systems January 2016

55 WORK LAMPS Workermax LED LED Work lamp lumen robust plastic housing with ventilation for cooling. Operation voltage: 10-50V Consumption: 15W Dimension: 100 x 100 x 74 mm 9 LEDs 1300 lumen Light pattern Flood Working temperature: -40 C +35 C IP cm connection cable Open end 300 cm connection cable Super seal sucket 600 cm connection cable Super seal sucket 600 cm connection cable Super seal plug LED Work lamp lumen in black aluminium housing Operation voltage: 12-24V Consumption: 20W Dimension: 136 x 125 x 60 mm 9 LEDs 1800 lumen Light pattern Flood Working temperature: -30 C +50 C IP69K 50 cm connection cable Open end 150 cm connection cable Super Seal socket LED Work lamp lumen in castet aluminium housing Operation voltage: 9-36V Consumption: 20W Dimension: 136 x 125 x 60 mm 9 LEDs 1800 lumen Light pattern Flood Working temperature: -30 C +50 C IP69K 40 cm connection cable Open end 25 cm connection cable Super seal socket EMC Ermax Lighting systems January

56 WORK LAMPS Workermax LED LED Work lamp Lumen Operation voltage: 12-24V Consumption: 40W Dimension: 106 x 106 x 76,8 mm 4 LEDs Working temperature: -30 C +50 C IP69K 165 cm connection cable Open end EMC 56 Ermax Lighting systems January 2016

57 WARNING LAMPS Warnermax LED - ECE REG. 65 Compact LED Warning lamp - yellow Operation voltage: 9-36V 2 x 3 LEDs Dimension: 110 x 43 x 37 mm Hole distance: 99 mm Working temperature: -30 C +50 C IP cm connection cable Open end E ECE R65 EMC LED Warning lamp - yellow Operation voltage: 11-30V 4 LEDs Dimension: 118 x 34 x 26 mm Hole distance: 104 mm Consumption: 0,06A 6 available light patterns (only light pattern 1 and 2 are E-approved according to regulation 65) IP cm connection cable Open end E ECE R65 EMC LED Warning lamp - yellow Operation voltage: 11-30V 6 LEDs Dimension: 157 x 664 x 26 mm Hole distance: 143 mm Consumption: 0,06A 2 available light patterns IP cm connection cable Open end E ECE R65 EMC Ermax Lighting systems January

58 WARNING LAMPS Warnermax LED - ECE REG. 65 LED Warning lamp with mounting bracket - yellow Operation voltage: 11-30V 2 x 6 LEDs Dimension: 157 x 66 x 26 mm Hole distance: 143 mm Consumption: 1,2A 2 available light patterns IP67 20 cm connection cable Open end E ECE R65 EMC LED Warning lamp with mounting bracket Solid aluminium housing - yellow Operation voltage: 12-24V 6 LEDs with amber flash Dimension: 127 x 78,8 x 38 mm Working temperature: -30 C +50 C IP cm connection cable Open end E ECE R65 EMC LED Warning lamp with mounting bracket Solid aluminium housing - yellow Operation voltage: 12-24V 6 LEDs with amber flash Dimension: 143,6 x 95,9 x 37,7 mm Working temperature: -30 C +50 C IP cm connection cable Open end E ECE R65 EMC 58 Ermax Lighting systems January 2016

59 BEACONS Warnermax GL 12-24V - ECE REG. 65 Rotating beacon - Yellow Dualvolt 12/24V operation voltage Supplied without H1 bulb Impact resistant lens Rotating beacon with flange mounting Dimension: Ø152 mm - height 163 mm E ECE R65 Rotating beacon, magnetic base Coil cable with plug Dimension: Ø146 mm - height 166 mm E ECE R65 Rotating beacon, flexible for mounting bushes Dimension: Ø146 mm - height 260 mm E ECE R65 Ermax Lighting systems January

60 BEACONS Warnermax Xenon 12-24V - ECE REG. 65 Xenon beacons - Yellow Dualvolt 12/24V operation voltage Supplied with Xenon light source Impact resistant cap Regulative 65 approved Xenon beacon Dimension: Ø152 mm - height 163 mm E ECE R65 EMC Xenon beacon, magnetic base Coil cable with plug Dimension: Ø146 mm - height 166 mm E ECE R65 EMC Xenon beacon, flexible for mounting bushes Dimension: Ø146 mm - height 260 mm E ECE R65 EMC 60 Ermax Lighting systems January 2016

61 BEACONS Warnermax LED 10-30V - ECE REG. 65 Beacons LED 10-30V operation voltage - yellow Clear optics with impact resistant polycarbonate lens. ECE regulation 65 approved for single flash pattern LED beacon Consumption: 14-28W depending on flash pattern Working temperature: -40 C-+65 C 10 available flash patterns 150 flash per minute Dimension: Ø147 mm - height 76 mm 3-poled connection cable, 40 cm E ECE R65 EMC LED beacon, magnetic base with 4,0 m coil cable and plug. ISO Consumption: 14-28W depending on flash pattern Working temperature: -40 C-+65 C 10 available flash patterns 2 built in contacts in plugs for turn on/turn off and change of flash patterns 150 flash per minite Dimension: Ø147 mm - height 77 mm E ECE R65 EMC LED beacon, flexible, for mounting bushes. Consumption: 14-28W depending on flash pattern Working temperature: -40 C-+65 C 10 available flash patterns Contact built in plinth for change of flash patterns 150 flash per minite Dimension: Ø147 mm - height 171 mm E ECE R65 EMC Ermax Lighting systems January

62 BEACONS Mounting equipment for beacons Straight bush steel tube zinc-plated, with 2 pin socket and protection cap DIN Ø24 Bush on angle steel tube zinc-plated, on angle bracket, with 2 pin socket and protection cap DIN Ø8,5 Ø Bush on foot steel tube zinc-plated, plan mounting, with 2 pin socket and protection cap MF 500 series DIN Ø24 Ø Ermax Lighting systems January 2016

63 BEACONS Mounting equipment for beacons 90 angled bush on vertical foot steel tube zinc-plated, vertical bracket, with 2 pin socket and protection cap. Valmet DIN Ø Ø Bush on adjustable foot steel tube zinc-plated, with 2 pin socket and protection cap. DIN Ø , angled bush on adjustable foot steel tube zinc-plated, adjustable with 2 pin socket and protection cap. DIN Ø , Ermax Lighting systems January

64 PIN 5 CABLES Front connection Front connection with 15 pole socket, straight ISO standard: Conductor cross section: 12x1 mm² + 3x2,5 mm² With Ermax bayonet plug Cable type: FLRYY 15 core cable 600 mm 15 core cable mm Front connection with 15 pole socket, straight 2x2 core output with Super seal socket, ISO pin 5 left postion + pin 6 right position ISO standard: With Ermax bayonet plug Cable type: FLRYY 15 core cable 600 mm With 2x2 core output pin 5+6 Conductor cross section: 12x1 mm²+3x2,5 mm² PIN 6 Front connection with 15 pole plug, straight ISO standard: With Ermax bayonet plug Conductor cross section: 7x1 mm² + 2x2,5 mm² Cable type: FLRYY 9 core cable mm Pin no. 9 connected to pin 12 (ISO aux 3) 9 core cable mm Pin no. 9 connected to pin 12 (ISO aux 3) 15 core cable mm Ermax Lighting systems January 2016

65 2x7-pole Connecting cable 4,8 m 6/58R 5/R 6 5 1/31 7 4/54 1/ /58L 3/L 2 3 CABLES Front connection Front connection with 2x7 pole socket, straight ISO standard: With Ermax bayonet plug Pin no. 11 in Ermax bayonet connector not connected (aux 1 / brake wear sensor) Cable type: FLRYY 14 core (2x7 core) cable 600 mm Conductor cross section: 6x1mm² + 1x2,5mm² Front connection with 2x7 pole socket, straight ISO standard: With Ermax bayonet plug Pin no. 11 in Ermax bayonet connector not connected (aux 1 / brake wear sensor) 2x2 core outlet with Super Seal socket, ISO pin 5 LH postion + pin 6 RH position Cable type: FLRYY 14 core (2x7 core) cable 600 mm Conductor cross section: 6x1mm²+1x2,5mm² Front connection with 2x7 pole socket, straight ISO standard: With Ermax bayonet plug Cable type: FLRYY Pin no. 11 in Ermax bayonet connector not connected (aux 1 / brake wear sensor) 14 core (2x7 adrig) cable mm Conductor cross section: 6x1mm² + 1x2,5mm² Ermax Lighting systems January

66 CABLES Front connection Front connection with 15x2x7 pole socket, Straight ISO standard: With Ermax bayonet plug Pin no. 11 in Ermax bayonet connector not connected Cable type: FLRYY 14 core (2x7 core) cable 600 mm Conductor cross section: 6x1mm² + 1x2,5mm² Front box with 15+2x7 pole socket, straight ISO standard: With Ermax bayonet plug Cable type: FLRYY 15 pole cable 600 mm Conductor cross section: 12x1 mm² + 3x2,5 mm² Front box with 15+2x7 pole socket 2x2 core outlet with Super seal socket, ISO pin 5 LH postion + pin 6 RH position ISO standard: With Ermax bayonet plug Cable type: FLRYY 15 pole cable 600 mm Conductor cross section: 12x1 mm²+3x2,5 mm², 2x1mm² S N 66 Ermax Lighting systems January 2016

67 CABLES Main cables Main cable Ermax bayonet plug > socket Conductor cross section: 7x1 mm²+2x2,5 mm² Cable type: FLRYY Core 9 connected to pin 12 (ISO aux 3) 9 core mm 9 core mm 9 core mm 9 core mm 9 core mm 9 core mm Main cable Ermax bayonet plug > socket Conductor cross section: 12x1 mm²+3x2,5 mm² Cable type: FLRYY 15 core mm 15 core mm 15 core mm Ermax Lighting systems January

68 CABLES Main cables Main cable Ermax bayonet plug > socket Conductor cross section: 7x1 mm²+2x2,5 mm² / 2x1 mm² Cable type: FLRYY Pin no. 9 connected to pin 12 (ISO aux 3) 2x2 pole outlets with Super seal socket (ISO pin 7 stop / pin 12 lift axle aux 3) 9 core mm 2x2 poled aux. pin 7+12 rear 9 core mm 2x2 poled aux. pin 7+12 rear 9 core mm 2x2 poled aux. pin 7+12 rear 9 core mm 2x2 poled aux. pin 7+12 rear Main cable Ermax bayonet plug > socket Conductor cross section: 7x1 mm²+2x2,5 mm² / 2x1 mm² Cable type: FLRYY Pin no. 9 connected to pin 12 (ISO aux 3) 2x2 pole outlets with Super seal socket (ISO pin 8 reverse / pin 12 lift axle aux 3) 9 core mm 2x2 poled aux. pin 8+12 rear 9 core mm 2x2 poled aux. pin 8+12 rear 9 core mm 2x2 poled aux. pin 8+12 rear 9 core mm 2x2 poled aux. pin 8+12 rear Ermax Lighting systems January 2016

69 CABLES Main cables Main cable Ermax bayonet plug > socket. Conductor cross section: 7x1 mm²+2x2,5 mm² / 2x1 mm² Cable type: FLRYY 2x2-pole outlets with Super seal socket (ISO pin 8 reverse / pin 9 permanent positive) 9 core mm 2x2 pole aux. pin 8+9 rear 9 core mm 2x2 pole aux. pin 8+9 rear 9 core mm 2x2 pole aux. pin 8+9 rear Main cable / Intermediate cable Ermax bayonet plug > socket Conductor cross section: 12x1 mm²+3x2,5 mm² / 2x1 mm² Cable type: FLRYY Pin no. 9 connected to pin 12 (ISO aux 3) 2x2 pole outlets with Super seal socket (ISO pole 300 mm 2x2 poled aux. pin 7+12 rear pin 7 stop / pin 12 lift axle aux 3) core 300 mm 2x2 pole aux. pin 8+12 rear pin 8 reverse / pin 12 lift axle aux 3) Ermax Lighting systems January

70 CABLES Main cables Main cable Ermax bayonet plug > socket. 4x2-core aux with Super Seal socket (ISO pin 8 reverse / pin 9 permanent positive, pin 5 LH. position / 6 RH. position) Cable type: FLRYY 9 pole mm Conductor cross section: 7x1mm²+2x2,5mm² + 2x1mm² PIN 6 PIN 8 PIN 5 PIN 9 Main cable (Adapter) AMP 1,5 plug > socket 2x2-pole outlets with Super Seal socket (ISO pin 8 reverse / pin 3 rear fog) Cable type: FLRYY 7 core 300 mm 2x2 poled aux. pin 8+3 Conductor cross section: 6x1 mm²+1x2,5 mm² / 2x1 mm² PIN 8 PIN 3 70 Ermax Lighting systems January 2016

71 CABLES Main cables Main cable (Adapter) Ermax bayonet plug > socket 2x2 pole outlets with Super Seal socket (ISO pin 10 brake wear sensor aux 2 / pin 12 lift axle aux 3) 2x2 pole aux. pin rear Cable type: FLRYY 15 core 300 mm Conductor cross section: 12x1 mm²+3x2,5 mm² / 2x1 mm² Pin 10 Pin 12 Main cable Open end Ermax bayonet socket> Open end with blade receptacles 6,3x0,8 mm Conductor cross section: 12x1 mm² +3x2,5 mm² Cable type: FLRYY For mounting in junction box 15 core 500 mm 15 core mm 15 core mm 15 core mm 15 core mm Ermax Lighting systems January

72 CABLES Main cables Main cable Open end (front cable) Open end with blade receptacles 6,3x0,8 mm. > Ermax bayonet plug Conductor cross section: 12x1 mm² + 3x2,5 mm² Cable type: FLRYY For mounting in front box / connector 15 core 600 mm 15 core mm 15 core mm 15 core mm 15 core mm Main cable Open end Open end with blade receptacles 6,3x0,8 mm. Conductor cross section: 12x1 mm² + 3x2,5 mm² Cable type: FLRYY For mounting in junction box 15 polet mm 15 polet mm 15 polet mm 15 polet mm Ermax Lighting systems January 2016

73 CABLES Rear Cable Rear cable Ermax bayonet socket > 2xAMP 1.5 plug, angled Cable type: FLRYY 2x6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 2x6 core mm With 2x2 pole outlets for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² Rear cable Ermax bayonet socket > 2xAMP 1.5 plug, straight Conductor cross section: 5x1 mm² + 1x2,5 mm² Cable type: FLRYY 2x6 core mm 2x6 core mm With 2x2 pole outlets with Super seal socket for marker lamp Ermax Lighting systems January

74 CABLES Rear Cable Rear cable, chain Ermax bayonet socket > 2x2 AMP 1.5 plug, angled Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² Cable type: FLRYY 2x6 core mm With 2x2 pole outlets with Super seal socket for marker lamp LH RH Rear cable, chain Ermax bayonet socket > 2x3 AMP 1.5 plug, angled Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² Cable type: FLRYY 2x6 core mm With 2x2 pole outlets with Super seal socket for marker lamp Ermax Lighting systems January 2016

75 CABLES Rear Cable Rear cable, single AMP 1.5 plug, straight > AMP 1.5 plug, angled Cable type: FLRYY For mounting in Ermax junction box 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm With 2 pole outlet for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm With 2 pole outlet for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm With 2 pole outlet for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² Ermax Lighting systems January

76 CABLES Rear Cable Rear cable, single AMP 1,5 plug, straight > AMP 1,5 plug straight Cable type: FLRYY 6 pole mm Conductor cross section: 5x1 mm² + 1x2,5 mm² pole single Rear cab chain, 2.1 m 6 core mm with 2 pole outlet with Super Seal socket for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² 4 Flasher Yellow 1 mm² 5 Stop Red 1 mm² 6 Fog Blue 1 mm² Reverse Brown 1 mm² Rear cable single, chain AMP 1.5 socket > 2xAMP 1.5 plug, angled Cable type: FLRYY For mounting in Ermax junction box 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² Cable length tolerances for cables with 7 and 2 - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +2% Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: Tol. +80 mm 1,01m. to 5 m.: Tol. +80 mm 5,01 m to 50 m.: Tol.: l +2% Rear cable single, chain AMP 1.5 plug, straight > 3xAMP 1,5 plug, angled Cable type: FLRYY For mounting in Ermax junction box 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² Ermax Lighting systems January 2016

77 AVO CABLES Rear Cable Rear cable single, chain Open end with flat receptacles 6,3 x 0,8 mm > 3 x AMP 1.5 connector, angled, distance between connectors: 400 mm. Cable type: FLRYY 6 adrig mm Leiterquerschnitt: 5x1 mm² + 1x2,5 mm² mm 200 mm 1300 mm 7-pole plug Length = 400 mm Length = 400 mm Tol.: l +2% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and 2 - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +2% 6-pole cable 6x1 mm² Pin Assignment Rear Position cable, Function Open Colour Size end 1 Earth White 1 mm² 2 Position Green 1 mm² Open 3 end Reverse with Brown blade 1 mm² receptacles 6,3x0,8 mm. > AMP 1,5 4 Flasher Yellow 1 mm² plug, straight 5 Stop Red 1 mm² 6 Fog Blue 1 mm² Conductor cross section: 5x1 mm² + 1x2,5 mm² For mounting in junction box Cable type: FLRYY 6 core mm 6 core mm 6-pole single rear cable, chain with open end, 2.1 m Ermax Lighting systems January

78 CABLES Rear Cable Rear cable, Open end Open end with blade receptacles 6,3x0,8 mm. > AMP 1.5 plug, angled Cable type: FLRYY For mounting in junction box 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm With 2 pole outlet with Super seal socket for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² 6 core mm With 2 pole outlet with Super seal socket for marker lamp Conductor cross section: 5x1 mm² + 1x2,5 mm² / 2x0,5 mm² 6 core mm Conductor cross section: 5x1 mm² + 1x2,5 mm² Rear cable, Open end (for 3 function tail lamp) Cable type: FLRYY ADR-approved For mounting in junction box 4 core mm Conductor cross section: 3x1 mm² + 1x2,5 mm² Ermax Lighting systems January

79 CABLES Rear Cable Rear cable single, Open end (for 3 function tail lamp) Open end with blade receptacles 6,3x0,8 mm > AMP 1.5 plug, straight Kabeltype: FLRYY 4 pole mm Conductor cross section: 3x1 mm² + 1x2,5 mm² 4 pole mm Conductor cross section: 3x1 mm² + 1x2,5 mm² Rear cable single, Open end (for 3 function lamp) Open end with flat receptacles 6,3x0,8 mm > AMP 1,5 plug, angled. Cable type: FLRYY 4 adrig mm Leiterquerschnitt: 3x1 mm² + 1x2,5 mm² Tol.: l +2% Tol. +80 mm Tol. +80 mm Cable length tolerances for cables with 15- pole connectors 0 to 1 m.: 1,01m. to 5 m.: 5,01 m to 50 m.: Cable length tolerances for cables with 7 and 2 - pole connectors 0 to 1 m.: Tol. +40 mm 1,01m. to 5 m.: Tol. +60 mm 5,01 m to 50 m.: Tol.: l +2% Rear cable single, Open end Open end with blade receptacles 6,3x0,8 mm. > Open end Cable type: FLRYY 2 core mm Conductor cross section: 2 x 0,5 mm² MATERIAL: WEIGHT: Dimension without tolerance tolerance according to ISO 2768-m SURFACE TREATMENT : Brake and debur sharp edges and corners TITLE: 4-pole rear cable angled plug - open end, 2 m SCALE: 1:1 PART NO. DATE: NAME: REVISION NAME DATE LEP AVO A Ermax Lighting systems January

80 CABLES Rear Cable Rear cable AMP 1.5 socket > 2xAMP 1.5 plug For connection og left and right tail lamp Functions: Tail-, stop-, and flasher light Cable type: FLRYY 2x4 core mm LH RH Bag-stop-blink-tåge-baklys + stel Y-adapter cable 6 core Conductor cross section: 5x1 mm² + 1x2,5 mm² Cable type: FLRYY 2x500 mm 1 x AMP 1.5 socket, straight + 2 x AMP 1.5 plugs, straight Ermax Lighting systems January 2016

81 CABLES Side cable Side cable, flat With Super seal plug Conductor cross section: 2x1,5 mm² Cable type: FLYYF mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system mm for Click-in system Ermax Lighting systems January

82 CABLES Side cable Side cable chain 1 x inlet + 6 x outlets with Super seal plugs Conductor cross section: 2x0,5 mm² Cable type: FLRYY mm Distance between plugs: 1x2000 mm + 5x3700 mm mm Distance between plugs: 1x1200 mm + 5x3000 mm mm Distance between socket/plugs: 1x200 mm + 1x3700 mm. Suitable as extension cable for side cable chains Side cable chain, Open end 1 x inlet Open end with blade receptacles 6,3x0,8 mm + 3 x outlets with Super seal plugs Conductor cross section: 2x1 mm² Cable type: FLRYY 600 mm Distance between Open end and plugs: 250 mm mm mm Side cable chain 1 x inlet + 3 x outlets with Super seal plugs Conductor cross section: 2x1 mm² Cable type: FLRYY 800 mm Distance between plugs: 200 mm Ermax Lighting systems January 2016 C (1 : 1) Plug no.:

83 CABLES Extension cable Extension cable, 2 core Super seal socket > Super seal plug Conductor cross section: 2x1 mm² Cable type: FLRYY mm mm mm mm mm Extension cable, 2 core Super seal plug > Super seal plug Conductor cross section: 2x1 mm² Cable type: FLRYY 200 mm 500 mm mm mm mm mm mm mm mm mm mm Ermax Lighting systems January

84 CABLES Extension cable Extension cable 2 core Super Seal socket > Super Seal socket Conductor cross section: 2x1 mm². Cable type: FLRYY mm Extension cable 2 core Super seal plug > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross section: 2x1 mm² Cable type: FLRYY 500 mm mm mm mm mm mm mm mm Ermax Lighting systems January 2016

85 CABLES Extension cable Extension cable 2 core Click-in adapter > Super seal plug Conductor cross section: 2x1 mm² Cable type: FLRYY 500 mm mm mm Extension cable 2 core Super seal socket > Open end with blade receptacles 6,3 x 0,8 mm Conductor cross section: 2x1 mm² Cable type: FLRYY 500 mm mm mm Extension cable 2 core Click-in adapter > Super seal socket Conductor cross section: 2x1 mm² Cable type: FLRYY 500 mm mm mm Ermax Lighting systems January

86 CABLES Extension cable Extension cable AMP 1.5 plug > AMP 1.5 socket Conductor cross section: 5x1mm²+1x2,5mm² Cable type: FLRYY 6 core mm Extension cable 7 core Conductor cross section: 6x1 mm² + 1x2,5 mm² Cable type: FLRYY mm AMP 1.5 socket > AMP 1.5 plug mm AMP 1.5 socket, angled > AMP 1.5 plug mm AMP 1.5 Socket > AMP 1.5 plug Ermax Lighting systems January 2016

87 CABLES Y-adapter cables (extension cable) Y-adapter cable 2 core Conductor cross section: 2x1 mm² Cable type: FLRYY 2x500 mm 1 x Super seal socket + 2 x Super seal plug 2x1.000 mm 1 x Super seal socket + 2 x Super seal plug Y-adapter cable 2 core Conductor cross section: 2x1 mm² Cable type: FLRYY 2x500 mm 3 x Super Seal plug 2x4000 mm 3x Super Seal plug Y-adapter cable 2 core Conductor cross section: 2x1 mm² Cable type: FLRYY 2x500 mm Super Seal socket 1 x Super seal plug + 2 x Super seal socket Ermax Lighting systems January

88 CABLES Y-adapter cables (extension cable) Bag-stop-blink-tåge-baklys + stel Y-adapter cable 6 core Conductor cross section: 5x1 mm² + 1x2,5 mm² Cable type: FLRYY 2x500 mm 1 x AMP 1.5 socket, straight + 2 x AMP 1.5 plugs, straight Ermax Lighting systems January 2016

89 CABLES Coll cable Coil cable Open end > Open end Outer diameter: 28 mm Number of coils: 64 Cable type: PUR Conductor cross section: 3x1mm² mm 3 core Coil cable Open end > Open end Outer diameter: 35 mm Number of coils: 52 Cable type: PUR Conductor cross section: 6x1mm²+1x2,5mm² mm 7 core Coil cable AMP 1.5 socket > plug Outer diameter: 35 mm Number of coils: 52 Cable type: PUR Conductor cross section: 6x1mm²+1x2,5mm² mm 7 core Ermax Lighting systems January

90 CABLES Coll cable Coil cable Open end > Open end Conductor cross section: 7x1mm²+2x2,5mm² Number of coils: 26 Inside diameter: 50 mm mm 9 core Coil cable Ermax bayonet plug > socket Conductor cross section: 12x1mm²+3x2,5mm² Number of coils: 25 Inside diameter: 60 mm mm 9 core Coil cable Open end > Open end Conductor cross section: 12x1mm²+3x2,5mm² Number of coils: 23 Inside diameter: 65 mm mm 15 core Ermax Lighting systems January 2016

91 MAX CABLES Coll cable Coll cable Ermax bayonet plug > socket Conductor cross section: 12x1mm²+3x2,5mm² Number of coils: 23 Inside diameter: 65 mm mm 15 core Entlargement - exsample of a complete kit-set Part no.: Part no.: Part no.: Part no.: Part no.: Part no.: Part no.: Ermax Lighting systems January

92 2/54G 3/31 2/54G 3/31 1/L 7/58L 4/R 1/L 7/58L 4/R 6/54 5/58R 6/54 5/58R MAX CABLES Entlargements Side cable chain 1 x inlet with Super seal socket + 3 x outlets with Super seal plugs Conductor cross section: 2x1 mm² Cable type: FLRYY 800 mm Distance between plugs: 200 mm Plug no.: C (1 : 1) Cover no.: Cover for Super seal plug Socket no.: Connection cable D (1 : 1) Socket 7 core ISO 1724 > Super seal socket, 2 core Pin assignment Conductor Position Function cross Colour section: Size 2x1mm² Earth Brown 1 mm² 2 Position Blue 1 mm² Cable type: FLRYY Outlets on 7 core plug: Earth (pin L/1), RH. pos.(pin 58R/5), LH. pos. (pin 58L/7) mm 2 core Connection cable Socket 7 core ISO 1724 > Click-in adapter, 2 core Conductor cross section: 2x1mm² Cable type: FLRYY Outlets on 7 core plug: Earth (pin L/1), RH. pos.(pin 58R/5), LH. pos. (pin 58L/7) mm 2 core AX 92 Ermax Lighting systems January 2016

93 CABLES Enlargements Coil cable Super seal plug, 2 core > Super seal socket, 2 core Conductor cross section: 3x1mm² Pin 2(+) connected to 2 conductors Insulation: Polyurethan Number of coils: mm 2 core Coil cable Plug 7 core ISO 1724 > Super seal plug, 2 core Conductor cross section: 3x1mm² Insulation: Polyurethan Number of coils: 64 Outlets on 7 core plug: Earth (pin L/1), RH. pos.(pin 58R/5), LH. pos. (pin 58L/7) 3000 mm 3 core On / off switch 2 x 200 mm connection cable With Super Seal socket > plug Ermax Lighting systems January

94 CABLES Enlargements Parktarfel Links / Rechts Mounted on an aluminum plate Dimension: Length: 423 mm Width: 423 mm DIN pcs. per bag Warning sign, Left Vertical foldable Dimension: Length: 423 mm Width: 423 mm Zinc plated steel DIN pcs. per bag Warning sign, Right Vertical foldable Dimension: Length: 423 mm Width: 423 mm Zinc plated steel DIN pcs. per bag Ermax Lighting systems January 2016

95 ACCESSORIES Accessories Plate grip Click-in For cable with Click-in system Flexible and uncomplicated assembly Click-in cable with Open end 0,5 metre 1,5 metre 3,5 metre Cap for Click-in Cable 10 pcs. bags Side cable, flat Conductor cross section: 2x1,5 mm² Cable type: FLRYY 100 metre spool. For Click-in system Cable 15 core, 50 m spool 12x1mm²+3x2,5mm² Cable type: FLRYY ADR-approved Conductor colors in accordance with ISO Ermax Lighting systems January

96 ACCESSORIES Accessories Side cable, flat Conductor cross section: 2x1,5 mm². Cable type: FLRYY. 100 m spool. For Click-in System Cable 15 core, 50 m Spool 12x1mm²+3x2,5mm² Cable typr: FLRYY ADR-approved Conductor colours in accodance with ISO Ermax Lighting systems January 2016

97 COMPONENTS Installation- and Mounting components Junction box Low cover In/Outlets:: 8x M22x1,5 cable glands Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 200 Top mounting screws loose tightend 35 67, Nut for cablegland without cable mounted is tightend to distance 1,5 mm Ermax Lighting systems January

98 COMPONENTS Installation- and Mounting components Junction Box Low cover Inlets: 1x15 core Ermax bayonet socket Outlets: 1x M22x1,5 cable gland 2x7 core AMP 1.5 socket for tail lamp LH+RH 2x2 core Super Seal socket with LH+RH position 1x2 core Super Seal socket with reverse light 1x2 core Super Seal socket with fog light Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 191 Gap size= 0-0,3 mm , Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 98 Ermax Lighting systems January 2016

99 COMPONENTS Installation- and Mounting components Junction box with cables Low cover Inlets: 1x15 core Ermax bayonet socket with 1500 mm cable Outlets: 1x M22x1,5 cable gland. 2x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH 2x2 core Super Seal socket with LH+RH position. 1x2 core Super Seal socket with reverse light. 1x2 core Super Seal socket with fog light. Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs ,1 L W H 167mm x 157mm x 99mm 152 Nut for cablegland without cable mounted is tightend to distance 1,5 mm Ermax Lighting systems January

100 COMPONENTS Installation- and Mounting components Junction box with cables Low cover Inlets: 1x15 core Ermax bayonet socket with 1500 mm cable Outlets: 1x M22x1,5 cable gland. 2x3 7 core AMP 1.5 plug with 2100 mm cable for tail lamp LH+RH 2x2 core Super Seal socket with LH+RH position 1x2 core Super Seal socket with reverse light 1x2 core Super Seal socket with fog light Gap size= 0-0,3 mm 67,1 152 Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 100 Ermax Lighting systems January 2016

101 67,1 35 COMPONENTS Installation- and Mounting components Junction box with cables Low cover Inlets: 1x15 core Ermax bayonet socket with 500 mm cable Outlets: 1x15 core Ermax bayonet plug with 500 mm cable. 4x M22x1,5 cable gland. 2x2 core Super Seal socket with LH+RH position. Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs Nut for cablegland without cable mounted is tightend to distance 1,5 mm Ermax Lighting systems January

102 COMPONENTS Installation- and Mounting components Junction box with cables Low cover (Dolly) Inlets: 2x7 core socket ISO with 2000 mm cable 2x7 polet plug ISO with 4500 mm cable Outlets: 2x7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp. 2x2 core Super Seal socket with LH+RH position ,1 152 Gap size= 0-0,3 mm Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 102 Ermax Lighting systems January 2016

103 COMPONENTS Installation- and Mounting components Junction box with cables Low cover (Dolly) Inlets: 2x7 core socket ISO with 2000 mm cable 2x7 core plug ISO with 4500 mm cable Outlets: 2x3 7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp. 2x2 core Super Seal socket with LH+RH position ,1 Gap size= 0-0,3 mm Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 152 Ermax Lighting systems January

104 COMPONENTS Installation- and Mounting components Junction box High cover Inlets / Outlets: 14x M22x1,5 cable gland Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs Nut for cablegland without cable mounted is tightend to distance 1,5 mm Ermax Lighting systems January 2016

105 COMPONENTS Installation- and Mounting components Junction box High cover Inlets: 1x15 core Ermax bayonet socket Outlets: 5x M22x1,5 cable gland. 2x7 core AMP 1.5 socket for RH+LH baglygte. 2x2 core Super Seal socket med H+V position. 1x2 core Super Seal socket with reversing light. 1x2 core Super Seal socket with rear fog light. 1x2 core Super Seal socket with +24V. 1x2 core Super Seal socket with Aux 3. Torque for cablegland nut =100 NCm ,1 152 Gap size= 0-0,3 mm Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. Ermax Lighting systems January

106 COMPONENTS Installation- and Mounting components Junction box with cables High cover Inlets: 1x15 core Ermax bayonet socket with 1500 mm cable Outlets: and nut =100 NCm 200 Gap size= 0-0,3 mm 1x M22x1,5 cable gland 2x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH 2x2 core Super Seal socket with LH+RH position 1x2 core Super Seal socket with reverse light 1x2 core Super Seal socket with fog light 1x2 core Super Seal socket with +24V 1x2 core Super Seal socket with Aux ,1 152 Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 106 Ermax Lighting systems January 2016

107 COMPONENTS Installation- and Mounting components Junction box with cables High cover Inlets: 1x15 core Ermax bayonet socket with 1500 mm cable Outlets: 2x3 7 core AMP 1.5 plug angled, with 2100 mm cable for LH+RH tail lamp. 2x2 core Super Seal socket with LH+RH position. 1x2 core Super Seal socket with reverse light. 1x2 core Super Seal socket with fog light. 5x M22x1,5 cable gland. blegland nut =100 NCm ,1 Gap size= 0-0,3 mm Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. Ermax Lighting systems January

108 35 COMPONENTS Installation- and Mounting components Junction box with cables and resistors Low cover Resistors mounted: 1 x 5W for RH flasher lamp 1 x 5W for LH flasher lamp 2 x 5W for stop lamp Inlets: 1x15 core Ermax bayonet socket with 500 mm cable 200 Outlets: 1x15 core Ermax bayonet plug with 500 mm cable 4x M22x1,5 cable gland 2x2 core Super Seal socket with LH+RH position Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: 152 Torque for top mounting screw 2,5 Nm ,1 Nut for cablegland tightend to distance 2 mm 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. 108 Ermax Lighting systems January 2016

109 35 COMPONENTS Installation- and Mounting components Junction box with cables and resistors Low cover Resistors mounted: 1 x 5W for RH flasher lamp 1 x 5W for LH flasher lamp 2 x 5W for stop lamp Inlets: 1x15 core Ermax bayonet socket with 500 mm cable, 12x1,5 mm² + 3x2,5 mm² Outlets: 200 1x15 core Ermax bayonet plug with 1000 mm cable, 7x1 mm² + 3x2,5 mm² 4x M22x1,5 cable gland 2x2 core Super Seal socket with LH+RH position 181 Connections ISO pin no. / Number of blade connectors 6,3x0,8 mm: ,1 Nut for cablegland tightend to distance 2 mm 1 Left flasher lamp / 4 pcs. 2 Right flasher lamp / 4 pcs. 3 Rear fog lamp / 6 pcs. 4 Ground / 16 pcs. 5 Left position / 6 pcs. 6 Right position / 6 pcs. 7 Stop lamp / 6 pcs. 8 Reversing lamp / 6 pcs. 9 Power supply, permanent positive / 2 pcs. 10 Aux 1, brake wear sensor / 2 pcs. 11 Aux 2, brake control for trailer / 2 pcs. 12 Aux 2, lift axle / 2 pcs. 13 Ground for elektronics (CAN) / 2 pcs. 14 CANH - Data communication / 2 pcs. 15 CANL - Data communication / 2 pcs. Ermax Lighting systems January

110 COMPONENTS Installation- and Mounting components LED control box for complete control of all LED functions. Connection: 1x15 pole Ermax socket Out/In-put: 2x7 pin AMP 1.5 socket 4x2 Super seal socket Connection: 2x7 pin AMP socket Out/In-put: 2x7 pin AMP 1.5 socket 4x2 Super seal socket Resistor 24V for direction indicator Consumption: 15W Length: 75 mm Width: 61 mm Height: 20 mm Heating cable (resistor) 24V with cable shoe Consumption: 5W Ermax Lighting systems January 2016

111 PLUGS AND SOCKETS Loose plugs Connector, Super seal, 2 pin, plug Blade, receptacle Yellow grommet 0,5-1,0 mm² Ø 1,8-2,4 mm Connector, Super seal, 2 pin, socket Blade, terminal Yellow grommet 0,5-1,0 mm² Ø 1,8-2,4 mm Rubber Boot 2 polet Super seal connector Connector, Super seal, 3 pin, plug Blade, receptacle Yellow grommet Red end grommet 0,5-1,0 mm² Ø 1,8-2,4 mm Connector, Super seal, 3 pin, socket Blade, terminal Yellow grommet Red end grommet 0,5-1,0 mm² Ø 1,8-2,4 mm Rubber Boot 3 polet Super seal connector T-Coupling for connector, Super seal, 3 pin 3 socket Ermax Lighting systems January

112 PLUGS AND SOCKETS Loose plugs AMP 1.5 plug, straight, 7 pin Cable Ø 5,0-12 mm Pin receptacle Pin receptacle Blue grommet White grommet Transparent end grommet 0,5-1,0 mm² 1,0-2,5 mm² Ø 1,2-2,1 mm Ø 2,2-3,0 mm AMP 1.5 plug, angled, 7 pin Cable Ø 5,0 mm Pin receptacle Pin receptacle Blue grommet White grommet Transparent end grommet 0,5-1,0 mm² 1,0-2,5 mm² Ø 1,2-2,1 mm Ø 2,2-3,0 mm Blanking Plugs and Sockets Blanking Plug for 7 pin AMP Black rubber Blanking Plug for 2 pin Super seal socket Black rubber Blanking Plug for 2 pin Super seal plug Black rubber Ermax Lighting systems January 2016

113 PLUGS AND SOCKETS 7 pin ISO 1185 N ISO 1185 Socket plastic, with double pin terminals and rubber sleeve ISO 1185 Socket plastic, lamellar cap With double pin terminals and rubber sleeve. Highquality glass-fibre reinforced plastic (polyamide). Reinforced mounting flange with metal bushing. IP69K 24V/20A ISO 1185 Plug with screw terminals ISO 1185 Socket metal 5 double x 2 triple flat pin terminals ISO 1185 Plug, metal, with flat pin terminals Ermax Lighting systems January

114 PLUGS AND SOCKETS 7 pole ISO 3731 S ISO 3731 Socket plastic Contact 31 with contact sleeve With screw terminals ISO 3731 Socket plastic, lamellar cap ISO 3731 Plug plastic Contact 31 with contact pin. ith screw terminals ISO 3731 Socket metal Contact 31 with contact sleeve With flat pin terminals 24V / 20A Aluminium ISO 3731 Plug metal Contact 31 with contact pin With flat pin terminals 24V / 20A Aluminium Ermax Lighting systems January 2016

115 PLUGS AND SOCKETS 15 pole sockets ISO Socket with contact pin for crimping ISO Socket with contact pin for crimping, angled version ISO Plug with contact pin for crimping Ermax Lighting systems January

116 CONTACT ALLOCATION Pin configuration N-type 24V, 7-pol. ISO 1185 Colour 2/ 58L 3/L 1/31 6/ 58R 7 4/54 5/R 1 / 31 White Ground 2 / 58L Black Left hand rear position and marker lights, and licence plate lamp 1) 3 / L Yellow Left hand direction indicator lamp 4 / 54 Red Stop lamps 5 / R Green Right hand direction indicator lamp 6 / 58R Brown Right hand rear position and marker lights, and licence plate lamp 1) 7 Blue Aux2 / Braking control for trailers 1) The licence plate lamp must be connected in such a manner that no lamps of this illumination have common connection with contact 2 and 6. Pin configuration S-type 24V, 7-pol. ISO 3731 Colour 1 / 31 White Ground for electronics (Ground for CAN) 2 3 1/ Black No allocation (CANH, Data Communication) 3 Yellow Reversing lamp 4 Red Permanent power supply 5 Green No allocation (CANL, Data Communication) 6 Brown Aux3 / Axle lift device 7 Blue Rear fog lamp Pin configuration 24V, 15-pol. ISO Colour ) The licence-plate illumination must be connected in such a manner that no lamps of this illumination have a common connec- tion with contact nr. 5 and nr Ermax Lighting systems January Yellow Left hand direction indicator lamp 2 Green Right hand direction indicator lamp 3 Blue Rear fog lamp 4 White Ground 5 Black 6 Brown 7 Red Stop lamps 8 Pink Reversing lamp Left hand rear position and marker lights, and licence plate lamp 1) Right hand rear position and marker lights, and licence plate lamp 1) 9 Orange Permanent power supply 10 Grey Aux1 / Brake wear sensor 11 White/Black Aux2 / Braking control for trailers 12 White/Blue Aux3 / Axle lifting device 13 White/Red Ground for electronics (Ground for CAN) 14 White/Green CANH - Data communication 15 White/Brown CANL - Data communication

117 CONTACT ALLOCATION Pin configuration Ermax bayonet plug Colour 1 Black Left hand rear position and marker lights, and licence plate lamp 1) 2 Yellow Left hand direction indicator lamp 3 Red Stop lamps 4 White/green CANH - Data communication 5 White Ground 6 Rosa Reversing lamp 7 White/Black Aux2 / Braking control for trailers 8 White/Red Ground for electronics (Ground for CAN) 9 Orange Permanent power supply 10 Blue Rear fog lamp 11 Grey Aux1 / Brake wear sensor 12 White/Brown CANL - Data communication 13 Brown Right hand rear position and marker lights, and licence plate lamp 14 White/blue Aux3 / Axle lifting device 15 Green Right hand direction indicator lamp Pin configuration AMP plug Colour 1 White Ground 2 Green Position lamps 3 Brown Reversing lamp 4 Yellow Direction indicator lamp 5 Red Stop lamps 6 Blue Rear fog lamps Pin configuration Super seal plug 1 x 2 pole Colour 1 Brown Ground 2 Blue Permanent power supply Ermax Lighting systems January