Utmost Control Valves

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1 Utmost Control Valves

2 Index /Products Range and Type code /Control Valve Products Globe /Globe Valve G110, G150 G114, G154 G114 and G154 Series Bellows Sealing Control Valve G115, G155 G115 and G155 Series Cryogenic Valve Angle Valve A120, A160 /A120 and A160 Series Angle Valve 66 /Three-way Valve T220, T260 T220 and T260 Series Three-way Valve 73 /Actuators UT /UT Series Actuators 77 /Accessories /UF Series Regulator 81 /Comparable Table of Valve Materials 86

3 G110 Products and Range G150 Series and Type Control codevalve Products Type code Products Range and Type code Code-No. G110 G150 Valve type PN PN Globe valve ANSI 150/300 1/2 ~24 PN Globe valve ANSI /2 ~16 Code-No. C1-C5 H1-H3 LU 1-4 LD 1-3 Trim (...-XX) Contoured plug ( 1-5 step) Perforated plug ( 1-3 step) Bottom Low-noise cage ( 1-4 step) Low-noise disc ( 1-3 step) A120 PN Angle valve ANSI 150/300 1/2 ~10 O LC1-2 ON/OFF plug Up Low-noise cage ( 1-2 step) A160 A180 T220 T260 R600 Code-No PN Angle valve ANSI /2 ~10 PN Forged angle valve ANSI600~2500 1/2 ~10 PN Three-way valve ANSI PN Three-way valve ANSI PN Regulators ANSI /2-16 Bonnet flange and special design (-X) Standard design Double stuffing box with sealing connection Cooling fins ( ) Bellows sealing and safety stuffing box Insulation column Compact type Pressure balanced type Pressure balanced type with cooling fins S BG Code-No. UT I UT II UT III UTA Soft sealing Bottom Guiding Actuator 20 Multi-spring actuator(stroke 20) 30 Multi-spring actuator(stroke 30) 60 Multi-spring actuator(stroke 60) Heavy-duty multi-spring actuator Examples: G111-C1 ANSI 150/3001 Single seat Globe valve ANSI 150/300 with 1step contoured plug, G158-H1-LC2 ANSI 600 ANSI Single seat valve ANSI 600 ANSI 1500, 3-flange body, pressure balanced type with cooling fins,1step Perforated plug, 2 stages low-noise cage. 04

4 G110 G150 Bonnet model and stuffing box type of PTFE V Maintenance-free PTFE V-ring packing with precision sealing element G110 PTFE V The bonnet type is used for Utmost G110 series, packing is PTFE V type with below tight spring design. Packing bonnets size is equal with valve traveling and stuffing box with mini sealing unit to protect the pollution from outside environment. Then enlarge the life span in the whole life circle and guarantee the reliability. Adjustable stuffing box with packing rings Adjustable packing guarantee the average sealing force to each sealing ring, by this way, enlarge the life span as well as the reliability. The extension packing cover and top wipe ring protect the packing itself from the outside pollution. Various packing material is available. 11

5 G110 G150 Bonnet model and stuffing box type of Double packing Utmost Double packing is more often be used in Hydrogen fluid application, Utmost control valve double packing is able to supply a better sealing force. The extension cover and top wipe ring protect the packing from outside pollution and guarantee the reliability. Bonnet with Air-cooling fins Air-cooling fin packing Lining stuffing box 230 Utmost In case of high temperature damage the packing, the bonnet air-cooling fins will be applied for the operation temperature higher than 230 degree. Due to the carbon steel valve housing normally use graphite packings, electrochemical corrosion intensify due to outside air, steam as well as internal medium, this will affect the sealing force and result corrosion of stuffing box. Utmost valve supply with lining stuffing box, the lining is able to prevent the electrochemical corrosion occurring therefore guarantee the application and extend the packing and stuffing box s life span. 12

6 G110 G150 Bonnet model and stuffing box type of Bonnet with Bellows Sealing Utmost In the condition of strictly request tight sealing and zero leakage, specially when the medium contain some dangerous integrates or gas. Utmost integrated form double bellows sealing has longer life span with safety design. Utmost also supplies standard packing sealing as double safetywarranty. Bonnets with Bellows sealing also apply for low temperature or cryogenic condition, the lowest operation temperature could reach to minus 196 degree. The low temperature below sealing extension bonnets is able to supply by request. 13

7 G110 General Data Nominal Size DN /NPS Nominal Pressure PN / ANSI Characteristics Rangeability 50:1 Plug Guide Seat Leakage Bellows Sealing (Option) Heating Jacket (Option) Low Temperature Design (Option) DN / 1/2'' 24'' PN10-40 / Class lbs Equal percentage or Linear Stem guided, Option: double guiding IV Metal sealing: IEC leakage class IV ; V Metal sealing: IEC leakage class V ; VI Soft sealing: IEC leakage class VI 316SS Monel Inconel Seamless, double walled, made of 316SS, Option: Hastelloy, Monel, Inconel and other materials 1/2 1 Connections 1/2 or 1 flange type -196 C Low to -196 C Material GB ASTM DIN Temperature range ZG A 216 WCB C to 425 C ZG B A 216 WCC -29 C to 425 C Body material Bonnet material A 352 LCB C to 345 C 06Cr19Ni10 A351CF C to 538 C 06Cr17Ni12Mo2 A 351 CF8M C to 538 C 022Cr19Ni10 A351CF C to 425 C 022Cr17Ni12Mo2 A 351 CF3M C to 455 C ZG15Cr1MoG A 217 WC C up to 595 C ZG12Cr2Mo1G A 217 WC C up to 595 C A 217 C12A A494-CW-2M Inconel Inconel Monel A351 CD3MN A351 CN7M C up toto 316 C 316SS Same material as body, stuffing box lining made of 316SS 14

8 G110 Trim material Material No C* Contoured Plug Perforated plug H1 440B 440B nitrided Seat 420SS* Seat sealing metallic/ soft sealing 2 316SS* 316SS 316SS nitrided 316SS* metallic/ soft sealing 3 420SS 420SS hardened 420SS 420SS hardened 420SS 420SS hardened metallic/ soft sealing 4 440B* 440B 440B nitrided 420SS * metallic/ soft sealing 5 440B* 440B 440B nitrided 440B metallic/ soft sealing 6 316SS stellite 316SS+stellite 316SS 316SS nitrided 316SS* metallic/ soft sealing 7 Hasterlloy C-276 Hasterlloy C-276 Hasterlloy C Inconel 625 Inconel 625 Inconel 625 metallic/ soft sealing metallic/ soft sealing 9 Inconel 625 Inconel 625 hardened Inconel 625 Inconel 625 hardened Inconel 625 metallic/ soft sealing 10 Monel 400 Monel 400 Monel Monel K -500 Monel K -500 Monel Alloy 20 Alloy 20 Alloy 20 metallic/ soft sealing metallic/ soft sealing metallic/ soft sealing Standard configuration For other materials request please contact with Utmost. 15

9 G110 Stem sealing types and Temperature ranges Sealing type Packing Micro sealing O O-Ring Wiper ring Temp.Range Top flange design Remarks Maintenance free double sealing V PTFE V-Ring EPDM (FKM) EPDM NBR -25 ~ 180 (200) C Standard Preloaded stainless steel spring Adjustable Packing /Inconel reinforced Graphite/ Inconel - - NBR (FKM) -29 ~ 400 C Standard/ Cooling fins Standard operation Adjustable Packing Pure Graphite - - VITON -29 ~ 530 C Standard/ Cooling fins High temperature Adjustable Packing /PTFE Braided Graphite/ PTFE - - NBR -196 ~ 200 C Extended bonnet Low temperature Bellows sealing c/ w double safety sealing V C PTFE V-Ring/ bellows ( or Hastelloy C) EPDM (FKM) EPDM NBR (FKM) -100 ~ 200 C Bellows sealing Preloaded stainless steel spring 16

10 G110 G110-C1 (Sectional drawing of G110-C1) 1 stage Contoured plug Stem Stuffing box Slotted nut Top flange Screw bolt Bonnet gasket Valve body Valve plug Cage Seat Sealing gasket Unbalanced Stem Stuffing box Slotted nut Nut Top flange Bonnet gasket Bonnet gasket Balance sealing ring Guide bushing Cylinder tube Valve body Valve plug Cage Seat Sealing gasket Balanced 17

11 G110 Cv Cv value and travel 1 C1 1 stage Contoured trim (C1) Flow to open (FTO) Equal percentage flow characteristic Valve size Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/2 3/4 Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv For more other specifications request please contact with Utmost. 18

12 G110 Cv Cv value and travel 1 1 stage Contoured trim (C1) Flow to open (FTO) Linear flow characteristic Valve size Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/2 3/ Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv

13 G110 G110-C3 (Sectional drawing of G110-C3) Multi stages trim for Anti-cavitation valve Stem Stuffing box Slotted nut Screw bolt Top flange Bonnet gasket Slide bearing Valve body Cage Valve plug Seat Sealing gasket 20

14 G110 G110 (C3) Cv G110 Multi stages trim for Anti-cavitation valve Cv value and travel Flow to open (FTO) Equal percentage flow characteristic Valve size Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/2 3/ Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv For more other specifications request please contact with Utmost. Flow to open (FTO) Linear flow characteristic Valve size 1/2 3/4 Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv

15 G110 G110-H1 (Sectional drawing of G110-H1) 1 stage Perforated trim Stem Stuffing box Slotted nut Screw bolt Top flange Bonnet gasket Guide bushing Valve body Valve plug Cage Seat Sealing gasket Unbalanced Stem Stuffing box Slotted nut Top flange Screw bolt Bonnet gasket Gasket Balance sealing ring Cylinder tube Guide bushing Valve body Valve plug Cage Seat Sealing gasket Balanced 22

16 G110 Cv Cv value and travel 1 1 stage Perforated trim (H1) Flow to open (FTO) Equal percentage flow characteristic Valve size 1/2 3/ /4 Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv

17 G110 Cv Cv value and travel 1 1 stage Perforated trim (H1) Flow to open (FTO) Linear flow characteristic Valve size Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/ Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv

18 G110,G150 ࡍ 䰶 G110 ሗ చᓖ ၵ G110,G150 ࡍ G110-H2 ኑୟযᅚ ଚᅚ (Sectional drawing of G110-H2) 2 ࢰఙ ኂ 2 stages Perforated trim 䰰ᵶ Stem ປᯉ 㓴Ԧ Stuffing box ശ㷪 Slotted nut 㷪ṃ Screw bolt к䰰ⴆ Top flange к䰰ⴆ Bonnet gasket 䖤 Slide bearing 䰰փ Valve body 䰰ㅬ Cage 䰰㣟 Valve plug 䰰ᓗ Seat 䰰ᓗ Sealing gasket ອ Unbalanced 䰰ᵶ Stem ປᯉ 㓴Ԧ Stuffing box ശ㷪 Slotted nut 㷪 Nut к䰰ⴆ Top flange к䰰ⴆ Bonnet gasket к䰰ⴆ Bonnet gasket ᒣ㺑ᇶሱസ Balance sealing ring ሬ 㺜 Guide bushing к ㆂ Cylinder tube 䰰փ Valve body 䰰㣟 Valve plug 䰰ㅬ Cage 䰰ᓗ Seat 䰰ᓗᇶሱ Sealing gasket ዟಬອ Balanced 25

19 G110 Cv Cv value and travel 2 2 stages Perforated trim (H2) Flow to open (FTO) Equal percentage flow characteristic Travel Valve size Seat diameter Stroke Cv 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/ Rated Cv / / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv For more other specifications request please contact with Utmost. 26

20 G110 Cv Cv value and travel 2 2 stages Perforated trim (H2) Flow to open (FTO) Linear flow characteristic Stroke Travel Valve size Seat diameter Cv 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 1/ Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv / Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv For more other specifications request please contact with Utmost. 27

21 G110 Cv Cv value and travel 3 3 stages Perforated trim (H3) Flow to open (FTO) Linear flow characteristic Valve size Seat diameter Stroke Cv Travel 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv Rated Cv For more other specifications request please contact with Utmost. 28

22 G110 G110 G110 Series Control Valve Flow Characteristic Flow Chart(Equal percentage/linear) Equal percentage Flowrate % Flowrate % Travel % Linear Travel % 29

23 G110 G110 bar Max. shut off differential pressure (valve closed) PTFE V PTFE packing (V-rings), IV Leakage class IV, Unbalancing plug1), Flow-to open) DN DN15 1/2" DN25 1" DN40 1 1/2" DN50 2" DN65 2-1/2" DN80 3" DN100 4" DN150 6" DN200 8" UT Actuator Type UT ( Multi-spring actuator) Max. stroke () Actuator size UT I cm2 UT I cm2 UT I cm2 UT I cm2 UT I cm2 UT II cm2 UT II cm2 UT III cm2 UT III cm2 Seat-Ø () Air to open / Spring to close No. of springs Remark: For higher differential pressures, balanced trim demand,please contract with Utmost. Air to close / Spring to open No. of springs [bar] bar Instrument air min. [bar] UTA Air to open / Spring to close Air to close / Spring to open No. of springs Actuator series UTA No. of springs (multi-spring actuator) [bar] p Instrument air min. [bar] DN Seat-Ø() bar DN150 6" DN200 8" DN250 10" DN300 12" DN350 14" DN400 16"

24 G110 G110 Weights and Dimensions of G110 Weights and dimensions G110 G110 series UT Actuator Type UT DN ANSI NPS 15 1/2'' 20 3/4'' 25 1'' /2'' 50 2'' '' 100 4'' GL PN10-PN GL Class 150 RF GL Class 150 RTJ GL Class 300 RF GL Class 300 RTJ DEK DEK DEK GH DEK DEK5 0n request DEK DEK GD UT I 270 ØU UT II 400 UT III 400 UT I 346 UH UT II 482 UT III 618 UT I 508 UHV UT II 651 UT III 888 Weight* ca. kg Weight: Actuator weight without hand wheel On request UT I UT II UT III

25 G110 G110 Weights and dimensions of G110 Weights and dimensions DN ANSI NPS 6'' 8'' 10'' 12'' 14'' 16'' 20'' GL PN10-PN GL Class 150 RF GL Class 150 RTJ GL Class 300 RF GL Class 300 RTJ G110 G110 series UT /UTA Actuator Type UT/UTA DEK DEK DEK GH DEK DEK5 0n request DEK DEK GD ØU UT III 400 UTA 598 UH UT III 618 UTA UHV UT III 888 Weight* ca. kg UT III UTA Weight: Actuator weight without hand wheel On request 32

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