CPG COMMERCIAL 10-TON SELF-CONTAINED PACKAGED GAS/ELECTRIC UNITS

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1 11.5 EER / 80% SSE THREE-PHASE COOLING CAPACITY: 118,000 BTU/H HEATING CAPACITY: 210,000 BTU/H CPG COMMERCIAL 10-TON SELF-CONTAINED PACKAGED GAS/ELECTRIC UNITS The new Goodman CPG Commercial Packaged Gas/ Electric Units feature the environmentally friendly refrigerant R-410A, which is chlorine-free to help prevent damage to the ozone layer. Other features include our patented TuffTube dual-diameter tubular heat exchanger and a high-efficiency scroll compressor. These units are housed in a heavy-gauge, galvanized-steel cabinet with UV-resistant power-paint finish. Standard Features Environmentally friendly R-410A refrigerant TuffTube tubular heat exchanger High-efficiency scroll compressor Copper tube / aluminum fin coils Contactor with lugs High-capacity, steel-cased filter dryer Single-point entry 24-volt terminal strip Convertible Easy to service Built-in filter rack with standard 2 filters Bottom utility entry Complies with California NOx emissions standards ARI Certified; ETL Listed Cabinet Features Heavy-gauge, galvanized-steel cabinet with UV-resistant powder-paint finish Full perimeter rail Curb fit Contents Nomenclature... 2 Product Specifications... 3 Airflow Data... 4 Cooling Data Summary... 5 Expanded Cooling Data... 6 Dimensions... 8 Wiring Diagram...12 Accessories...16 SS-GCPG10 4/08

2 NOMENCLATURE C P G D X X X ,5,6 7,8, Factory-Installed Options Brand Special Features C Commercial X No Features A GFCI, 120v/ 15amp, 2-plug Configuration convience powered outlet (GFCI) P Packaged Multi-Position B Low Ambient 0 Deg. (LA) C GFCI & LA Application C Cooling Special Treatment G Gas Heat X No Treatment/ Standard H Heat Pump Aluminized Heat Exchanger (AH) B AH/CC Nominal Gross Cooling Capacity C AH/EC Tons Tons D AH/CC/EC Tons ½ tons F SH/CC Tons Tons G SH/EC Tons Tons H SH/CC/EC 090 7½ Tons Tons J Treated Condenser Coil (CC) 102 8½ Tons K Treated Evap Coil (EC) L CC/EC Heating Capacity S Stainless Steel Heat Exchanger (SH) CPG CPC/CPH ,000 BTU/h XXX No Heat Economizer Options (Factory Installed) ,000 BTU/h kw Electric Heater X No Economizer ,000 BTU/h kw Electric Heater A Economizer, Enthalpy 0-100% ,000 BTU/h kw Electric Heater with Barometric Relief ,000 BTU/h kw Electric Heater B Economizer, Enthalpy 0-100% ,000 BTU/h with Power Exhaust Voltage Supply Fan/Drive Type/Motor 1 208v 1 Phase 4 460v 3 Phase B Belt Drive 2 220/240V 1 Phase 50 Hz 5 380/415v 3 Phase 50 Hz D Direct Drive 3 208v 3 Phase 7 575v 3 Phase H High-Static Belt Drive 2 SS-GCPG10

3 PRODUCT SPECIFICATIONS CPG120***3B*** CPG120***4B*** CPG120***7B*** Cooling Capacity Total BTU/h 118, , ,000 Sensible BTU/h 87,300 87,300 87,300 EER / IPLV / / / Decibels ARI Reference #s Heating Capacity Max. Input BTU/h 210, , ,000 Output BTU/h 168, , ,000 Steady State Effi ciency Temperature Rise Range ( F) No. of Burners Evaporator Motor / Coil Motor Type Belt Drive Belt Drive Belt Drive Indoor Nominal CFM 4,000 4,000 4,000 Indoor motor FLA (Cooling) Horsepower - RPM 2.0-1, , ,725 Piston Size (Cooling) Filter Size (4) 16 x 24 x 2 (4) 16 x 24 x 2 (4) 16 x 24 x 2 Drain Size (NPT) ¾ ¾ ¾ R-410A Refrigerant Charge Cir #1(oz.) R-410A Refrigerant Charge Cir #2(oz.) Evaporator Coil Face Area (ft²) Rows Deep / Fins per Inch 4 / 16 4 / 16 4 / 16 Belt Drive Evap Fan Data # of Wheels (D x W) (1) 15 x 15 (1) 15 x 15 (1) 15 x 15 Motor Sheave / Blower Sheave VL40 / AK74 VL40 / AK74 VL40 / AK74 Belt AX51 AX51 AX51 Rows Deep / Fins per Inch 4 / 14 4 / 14 4 / 14 Condenser Fan / Coil Quantity of condenser Fan Motors Horsepower - RPM ⅓ - 1,075 ⅓ - 1,075 ⅓ - 1,075 Fan Motor Amps (Cooling) ea Fan Diameter / # Fan Blades 22 / 3 22 / 3 22 / 3 Outdoor Nominal CFM 7,200 7,200 7,200 Face Area (ft²) Rows Deep/ Fins per Inch 2/2 rows 22 fpi 2/2 rows 22 fpi 2/2 rows 22 fpi Electrical Data Voltage/Phase/ Frequency /3/60 460/3/60 575/3/60 Quantity of Compressors Compressor RLA / LRA ea. 16 / / / 38.9 Standard Max Static Outdoor Fan RLA ea Total Unit Amps Min. Circuit Ampacity¹ Max. Overcurrent Protection (amps)² Entrance Power Supply Locating Dimple Locating Dimple Locating Dimple Entrance Control Voltage Locating Dimple Locating Dimple Locating Dimple Operating Weight (lbs) Ship Weight (lbs) ¹ Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes. ² May use fuses or HACR-type circuit breakers of the same size as noted. Note: Always check the S&R plate for electrical data on the unit being installed. SS-GCPG10 3

4 AIRFLOW DATA ESP, In H 2 O Standard Belt-Drive Down-shot Turns Open CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP High-Static Belt-Drive Down-shot ESP, Turns Open In H 2 O CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP Standard Belt-Drive Horizontal ESP, Turns Open In H 2 O CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP High-Static Belt-Drive Horizontal ESP, Turns Open In H 2 O CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP DO NOT OPERATE SS-GCPG10

5 COOLING DATA SUMMARY Indoor Air Condenser Air Temperature SCFM WB Total Sens Watts KWH Total Sens Watts KWH Total Sens Watts KWH Total Sens Watts KWH Total Sens Watts KWH Sensible heat capacities shown are based on 80 F DB entering air at the evaporator coil. For sensible heat capacities at other than 80 F DB, deduct 84 BTU/h per 100 CFM of evaporator coil air for each degree below 80 F, or add 84 BTU/h per 100 CFM of evaporator coil air per degree above 80 F. Capacities at 95 F Outdoor, 75 F DB and 63 F WB Indoor Total Sensible 86.4 Latent 22.9 SS-GCPG10 5

6 EXPANDED COOLING DATA Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB Airflow MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr IDB = Entering Indoor Dry Bulb Temperature Design Superheat 7±2 F, Design Subcooling 12 ±2 F pressures the suction and liquid access fi ttings; ARI 95 test conditions High and low pressures are measured at the liquid and suction service access fi ttings. Shaded area refl ects ACCA (TVA) conditions 6 SS-GCPG10

7 EXPANDED COOLING DATA (CONT.) Outdoor Ambient Temperature Entering Indoor Wet Bulb Temperature IDB Airflow MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr MBh S/T T Hi Pr Lo Pr IDB = Entering Indoor Dry Bulb Temperature Design Superheat 7±2 F, Design Subcooling 12 ±2 F pressures the suction and liquid access fi ttings; ARI 95 test conditions High and low pressures are measured at the liquid and suction access fi ttings. Shaded area refl ects ARI Rating conditions SS-GCPG10 7

8 DIMENSIONS Downflow Horizontal L K S V X I Y W U T R J M N O P Q H G E D C B A F Z Point Dimension ( ) Point Dimension ( ) A 3½ N 28⅜ B 4½ O 7⅜ C 12⅝ P 12⅝ D 28 5 / 16 Q 5⅞ E 4 R 1¾ F 54¾ S 36⅜ G 3 T 5 H 14 U 15½ I / 16 V 13⅞ J 36⅜ W 4½ K 48⅜ X 99¾ L 52⅞ Y 99⅛ M 6 13 / 16 Z SS-GCPG10

9 UNIT CLEARANCES Maintain an adequate clearance around the unit for safety, service, maintenance, and proper unit operation. Leave a total clearance of 75 on the main control panel side of the unit for possible removal of fan shaft, coil, electric heat, and gas furnace. Leave a clearance of 48 on all other sides of the unit for possible compressor removal or service access, and to ensure proper ventilation and condenser airflow. Do not install the unit beneath any obstruction. Install the unit away from all building exhausts to inhibit ingestion of exhaust air into the unit s fresh-air intake Min ELECTRICAL ENTRANCE LOCATIONS Dimples Mark Drill Locations 11⅝ High-Voltage Entrance 10 3 /16 Low-Voltage Entrance 3¾ SS-GCPG10 9

10 ROOF CURB INSTALLATION RIGGING Provisions for forks have been included in the unit base frame. No other fork locations are approved. Unit must be lifted by the four lifting holes located at the base frame corners. Lifting cables should be attached to the unit with shackles. The distance between the crane hook and the top of the unit must not be less than 60. Two spreader bars must span over the unit to prevent damage to the cabinet by the lift cables. Spreader bars must be of sufficient length so that cables do not come in contact with the unit during transport. Remove wood struts mounted beneath unit base frame before setting unit on roof curb. These struts are intended to protect unit base frame from fork lift damage. To remove the struts, extract the sheet metal retainers and pull the struts through the base of the unit. Refer to rigging label on the unit. Important: If using bottom discharge with roof curb, duct-work should be attached to the curb prior to installing the unit. Duct-work dimensions are shown in Roof Curb Installation Instructions Manual. Refer to the Roof Curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National Roofing Contractors Association Manual. Lower unit carefully onto roof mounting Return 36 curb. While rigging the unit, the center of Evaporator Coil gravity will cause the condenser end to be Compressor 1 lower than the supply air end. Bring condenser end of unit into alignment Compressor 2 with the curb. With condenser end of the Supply unit resting on curb member and using curb as a fulcrum, lower opposite end of the unit until entire unit is seated on the curb. When a rectangular cantilever curb is used, take care to center the unit. Check for proper alignment and orientation of supply 55 and return openings with duct. Corner & Center-of-Gravity Locations To assist in determining rigging requirements, unit weights are shown to the right. Note: These weights are calculated without accessories installed. Data Weight (lbs) Weight A 230 Weight B 330 Weight C 280 Weight D 405 Shipping Weight 1275 Operating Weight SS-GCPG10

11 ROOF CURB INSTALLATION (CONT.) 3-D VIEW 15⅜ x 31⅛ Supply Opening 92¼ 14⅝ x 38⅜ Return Opening Curb installations must comply with local codes and should follow the established guidelines of the National Roofing Contractors Association. Proper unit installation requires that the roof curb be firmly and permanently attached to the roof structure. Check for adequate fastening method prior to setting the unit on the curb. Full perimeter roof curbs are available from the factory and are shipped unassembled. The installing contractor is responsible for field assembly, squaring, leveling, and mounting on the roof structure. All required hardware necessary for the assembly of the sheet metal curb is included in the curb accessory package. Determine sufficient structural support before locating and mounting the curb and package unit. Duct-work must be constructed using industry guidelines. The duct-work must be placed into the roof curb before mounting the package unit. Our full perimeter curbs include duct connection frames to be assembled with the curb. Cantilevered-type curbs are not available from the factory. Contractor furnishes curb insulation, cant strips, flashing, and general roofing material. Support curbs on parallel sides with roof members. To prevent damage to the unit, the roof 53¼ members cannot penetrate supply and return duct openings. 1⅝ ¾ Note: The unit and curb accessories are designed to allow vertical duct installation before unit placement. Duct installation after unit placement is not recommended. See the manual shipped with the roof curb for assembly and installation instructions. 1⅜ TOP VIEW Power Wiring Thermostat Wiring POWER AND LOW-VOLTAGE BLOCK LOCATIONS SS-GCPG

12 WIRING DIAGRAM CPG120*3B** (THREE-PHASE BELT DRIVE) 12 SS-GCPG10

13 WIRING DIAGRAM CPG120*3B** (THREE-PHASE BELT DRIVE) CONT. Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date information. SS-GCPG

14 WIRING DIAGRAM CPG120*4B/7B** (460V / 575V BELT DRIVE) 14 SS-GCPG10

15 WIRING DIAGRAM CPG120*4B/7B** (460V / 575V BELT DRIVE) CONT. PRODUCT SPECIFICATIONS Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date information. SS-GCPG

16 ACCESSORIES Item # Description Package Dimensions ( ) Ship Weight 14CURB90150 Roof Curb 14 Tall 16 x 6 x FD % Manual Fresh-Air Damper 13 x 15½ x MFD % Motorized Fresh-Air Damper 13 x 15½ x CDK120 Concentric Duct Kit 31 x 48 x CDK90102 Concentric Duct Kit 31 x 48 x DNECONGS90150 Downfl ow Economizer 40 x 20 x HailGD02 Condenser Coil Hail Guard 64 x 52 x 2 HAKT36300 HSKT120 High-Altitude Kit High Static Kit HZECONGS90150 Horizontal Economizer 22 x 20 x LPKT36150 LP Conversion Kit Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. Copyright 2008 Goodman Manufacturing Company, L.P. Houston, Texas Printed in the USA SS-GCPG10

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