MARK 8 SERIES. direct solenoid actuated valves MARK 8

Transcription

1 SERIES direct solenoid actuated valves

2 M a r k 8 d i r e c t s o l e n o i d a c t u a t e d v a l v e s T E C H N I C L D T V L V E S M O D E L S E L E C T I O N V L V E / S E D I M E N S I O N S F L E X I L O K M N I F O L D S S N D W I C H R E S S U R E R E G U L T O R S R E G U L T O R K I T S M N I F O L D C C E S S O R Y K I T S S E S S E M L Y K I T S F L E X I L O K M N I F O L D K I T S V L V E S E R V I C E K I T S S O L E N O I D S S E M L Y K I T S LUG IN FETURES: Mark 8 valves have a plug in base or manifold, a plug in solenoid, and an optional plug in speed control sandwich. The unit to base electrical plug permits instant valve unit replacement without disconnecting piping or wiring. Die cast aluminum alloy multi purpose construction lug in solenoid design ilot light indicates when power is supplied to valve. Flush non locking manual override Time proven lapped spool and sleeve assembly Valve unit to base integral plug High flow capacity in a compact design

3 M R K 8 M a r k 8 v a l v e s direct solenoid actuated plug in solenoid with indicator light multi purpose 5 ported, 4 way, 2 and 3 positions lapped spool and sleeve assembly Cv to 1.0 and NTF or G Tap ports for unlubricated or lubricated service integral regulators available integral speed control available modular building block system NEM 4 T e c h n i c a l d a t a Valve Data NTF G tap Cv: NTF = 0.80 NTF = 1.0 G Tap = 0.80 G Tap = 1.0 Flow Capacity: (upstream pressure to atmosphere) SIG SIG 790 Nl/m ar upstream/5 ar downstream Operating ressure Range: 28 Hg. Vacuum to 150 SIG Vacuum to 10 ar Temperature Range: -10 F to +115 F ambient -23 C to +46 C ambient O p e r a t i n g d a t a ll solenoids are continuous duty rated. 12 VDC 24 VDC 24 V 50 Hz. 24 V 60 Hz. 115 V 50 Hz. 120 V 60 Hz. 230 V 50 Hz. 240 V 60 Hz. ower (Watts) Holding Current (mps.) Inrush Current (mps.) N/ N/ Time to Energize in Seconds Time to De Energize in Seconds 2 osition, Single, Spring Return osition, Double, Detented osition, Spring Centered osition, Single, Spring Return osition, Double, Detented N/ N/ N/ N/ N/ N/ N/ N/ 3 osition, Spring Centered MK8-3

4 M o d e l s e l e c t i o n t a b l e (standard valve/mounting combinations) Valve Function ort Size or DC Individual base with side ports and common exhaust Individual base with side ports and individual exhaust Flexilok manifold, with side & bottom cylinder ports NTF without speed control with speed control without speed control with speed control without speed control with speed control 081S400K () 081S400M (DC) 081S431K 081S435K 081S43K 081S43CK 081S415K 081S425K DC 081S431M 081S435M 081S43M 081S43CM 081S415M 081S425M (2)(4) (14) 082S431K 082S435K 082S43K 082S43CK 082S415K 082S425K E E (3) (1) (5) DC 082S431M 082S435M 082S43M 082S43CM 082S415M 082S425M 081SS400K () 081SS400M 081SS400K (DC) 081SS431K 081SS435K 081SS43K 081SS43CK 081SS415K 081SS425K (2)(4) E E (3) (1) (5) (14) DC 081SS431M 081SS435M 081SS43M 081SS43CM 081SS415M 081SS425M 082SS431K 082SS435K 082SS43K 082SS43CK 082SS415K 082SS425K DC 082SS431M 082SS435M 082SS43M 082SS43CM 082SS415M 082SS425M 081SS500K () 081SS500M 081SS500K (DC) 081SS531K 081SS535K 081SS53K 081SS53CK 081SS515K 081SS525K (2)(4) (14) DC 081SS531M 081SS535M 081SS53M 081SS53CM 081SS515M 081SS525M E E (3) (1) (5) 082SS531K 082SS535K 082SS53K 082SS53CK 082SS515K 082SS525K DC 082SS531M 082SS535M 082SS53M 082SS53CM 082SS515M 082SS525M 081SS600K () 081SS600M 081SS600K (DC) 081SS631K 081SS635K 081SS63K 081SS63CK 081SS615K 081SS625K (2)(4) (14) DC 081SS631M 081SS635M 081SS63M 081SS63CM 081SS615M 081SS625M E E (3) (1) (5) 082SS631K 082SS635K 082SS63K 082SS63CK 082SS615K 082SS625K DC 082SS631M 082SS635M 082SS63M 082SS63CM 082SS615M 082SS625M G tap options: For G tap ports, add a G to the model number. EXMLE: 081SS431MG DIN solenoid options: Replace K with 2 for DIN or replace M with 4 for DIN DC. EXMLE: 081SS4312 DC EXMLE: 081SS4314

5 M R K 8 V a l v e & b a s e d i m e n s i o n s 081S4 single direct solenoid actuated valve 081SS4, 5, 6 double direct solenoid actuated valve (shown in phantom) ase or NTF or G Tap ports 1/2 NTF conduit port connection NTF common exhaust port Dimensions 1.75 (44.5) O C 1/2 NTF conduit port connection D 0.47 (11.9) C 0.84 (21.3) D E F G 0.69 (17.5) 0.20 (5.16) 0.69 (17.5) 1.63 (41.3) E H I J 1.63 (41.3) 2.94 (74.6) 3.44 (87.4) F G J K K DC 4.13 (104.9) 5.07 (128.8) DC 5.76 (146.3) I L H K J L L 6.88 (174.8) DC 8.26 (209.8) M M 1.38 (35) N 0.94 (23.9) T O Q R S 0.44 (11.2) (1.57) 2.00 (50.8) 1.50 (38) 2.23 (56.6) N O Q NTF common exhaust port R C U U V O S T U 3.03 (77) 0.94 (23.9) U U V W 4.60 (116) 0.45 (11.4) Optional ottom ort Locations (5) or NTF or G Tap W W X 0.25 (6.35) Y 0.69 (17.5) dimensions = inches (in parenthesis = mm) Y X

6 M a r k 8 F l e x i l o k stackable manifold mounting single supply and 2 common exhaust galleries or NTF or G tap cylinder ports end plate tapped, both ends Terminal block option available (see below) H o w t o o r d e r: List in order, left to right, facing cylinder ports & : ssembly kit* K081 4 ipe lug in gallery Station 1 082S416K 120/60 locking Disc in gallery Station 2 081S400K 120/60 082RT118J016N Regulator locking Disc in gallery Station 3 081S400K 120/60 082RT11J Regulator Station 4 082SS415K 120/60 SSEMLED *How to Order ssembly Kits: K081 No. of Stations ort Type m a n i f o l d s lank = NTF G = G Tap Galleries and Metric Conduit C = G Tap Galleries and NTF Conduit ssembly kits are for factory assembled units only and include end plates, screw assemblies, and assembly/testing for proper operation. maximum 12 stations per assembly is recommended. M a r k 8 t e r m i n a l b l o c k a s s e m b l y H o w t o o r d e r: O p t i o n 19M NTF: dd 019M to model number EXMLE: 082SS415K019M G Tap: dd G19M to model number EXMLE: 082SS415KG19M T e r m i n a l b l o c k k i t s ( 15 loks only side & bottom cylinder ports) ORT SIZE No lug Std. lug S.C. lug NTF ports NTF ports G ports G ports REQ D RT NME RT 1 1 lug Receptacle: Standard Speed Control lug Terminal lock ssembly Mark 8 Flexilok with Terminal lock: OTION 19M 2 F l e x i l o k D i a g r a m s Sample diagram with regulators 3 pressure selector Flexilok with output valve and separate 4 way ( NTF) Flexilok No. 16 auxiliary inlet Flexilok No. 18 alternate outlet auxiliary inlet Flexilok No. 1 alternate outlet Flexilok No. 15 side and bottom + jumper plate on end cylinder ports E E Output 082S416K E E Selector 081S400K 082RT118J016N E E Selector 081S400K 082RT11J E E Standard 4 Way 082SS415K E E X X R X X STTION 1 STTION 2 STTION 3 STTION 4 locking discs must be installed in gallery, as shown.

7 M R K 8 F l e x i l o k a s s e m b l y d i m e n s i o n s Flexilok Manifold lock, Mark 8 valve and NTF or G Tap ports 1 NTF conduit port connection Dimensions DC 7.73 (196.3) 8.42 (213.9) 3.44 (87.4) D C DC 4.13 (104.9) E C D E 3.59 (91.2) 1.84 (46.7) 1.23 (31.2) F (6.55) E G H 2.13 (54.0) 5.57 (141.4) G H I F H DC 6.26 (159) I 6.42 (163) J 4.35 (110.4) K 3.55 (90.1) L M N O 0.34 (8.70) 3.72 (94.4) 2.92 (74.1) 1.03 (26.2) J K L L O M N U T V Q R S 0.40 (10.2) 0.64 (16.3) 0.84 (21.3) 1.68 (42.7) S R S Q 3/8 NTF ports (6) W W X 1 NTF conduit port connection (both ends) T 1.03 (26.2) Y U V 2.19 (55.6) 1.16 (29.4) W X Y Z 1.00 (25.4) 2.80 (71.1) 0.20 (71.1) 1.63 (41.3) dimensions = inches (in parenthesis = mm) or NTF (ports and ) Z Y or NTF (optional)

8 S a n d w i c h p r e s s u r e r e g u l a t o r s Types: RS / RD / RE / RT / RC / RQ When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only with the regulator. Specify ssembled. Examples: TYE RS TYE RD Valve: 081S400K 120/60 081S400K 120/60 Regulator: 082RS115J 082RD115J SSEMLED SSEMLED T Y E RS Single pressure from a single supply. E E T Y E RD SULY Dual pressure from a single supply. SULY T Y E RC E E T Y E RQ Type RC is Non Relieving: traps downstream pressure if upstream pressure is exhausted. CHECK SSEMLY SULY CHECK SSEMLY Type RQ is Relieving: exhausts pressure in cylinder if upstream pressure is exhausted. T Y E RE External outlet regulator used with jumper plate for single or dual pressure. E T Y E RT SULY Two pressure selector used for multi pressure applications. SULY

9 M R K 8 R e g u l a t o r m o d e l s e l e c t i o n t a b l e (Standard regulator/mounting combinations) Regulator Function ort Size Individual base, side ports, common exhaust with plug in receptacle Flexilok manifold, side and bottom cylinder ports with plug in receptacle NTF SIG 3 30 SIG 5 60 SIG SIG 3 30 SIG 5 60 SIG Type RS 081RS131J 081RS331J 081RS431J 081RS115J 081RS315J 081RS415J 081RS_00J 082RS131J 082RS331J 082RS431J 082RS115J 082RS315J 082RS415J Type RS* with speed control 081RS135U 081RS335U 081RS435U 081RS125U 081RS325U 081RS425U 082RS135U 082RS335U 082RS435U 082RS125U 082RS325U 082RS425U Type RD 081RD131J 081RD331J 081RD431J 081RD115J 081RD315J 081RD415J 081RD_00J 082RD131J 082RD331J 082RD431J 082RD115J 082RD315J 082RD415J Type RE** no receptacle 081RE131O 081RE331O 081RE431O 081RE115O 081RE315O 081RE415O 081RE_00O 082RE131O 082RE331O 082RE431O 082RE115O 082RE315O 082RE415O Type RT 081RT131J 081RT331J 081RT431J 081RT115J 081RT315J 081RT415J 081RT_00J 082RT131J 082RT331J 082RT431J 082RT115J 082RT315J 082RT415J Type RC 081RC131J 081RC331J 081RC431J 081RC115J 081RC315J 081RC415J 081RC_00J 082RC131J 082RC331J 082RC431J 082RC115J 082RC315J 082RC415J Type RQ 081RQ131J 081RQ331J 081RQ431J 081RQ115J 081RQ315J 081RQ415J 081RQ_00J 082RQ131J 082RQ331J 082RQ431J 082RQ115J 082RQ315J 082RQ415J G tap options: For G tap ports, add a G to the model number. EXMLE: 082RD115JG * Speed control can only be used with TYE RS. These model numbers include an extra long plug receptacle, part # For more information, see page 11. **Type RE includes top jumper plate kit #

10 S a n d w i c h p r e s s u r e r e g u l a t o r d i m e n s i o n s H I C 11 D E F G M L K J Dimensions C D E F G (82) (41) (156) (123) (35.3) (41) (57) H I J K L M N (40.6) (47) (135) (163) (175) (264) (12.7) D u a l c h e c k a s s e m b l i e s: RC / RQ REQ D RT NME RT 1 *2 Gauge (See chart on page 11) 2 *2 dapter Fitting *2 90º Tube Fitting (Std.) *2 Straight Fitting (optional) Regulator lock: RS RD, RC, RQ RT RE lug Receptacle RD RS, RT, RC, RQ (not req d for RE) lug for speed contl Screw ** Gasket ~8 Screw *2 Reg. ss y not sold separately N * RS Models require (1). ** (1) for RS; (2) for RD RE RT; (4) for RC RQ. ~ RS Models require (4). *** For converting RD into RC or RQ Nameplate Stud Gasket Check ss y Kit*** RC RQ Hi Collar Lockwasher (RC, RQ only) 16 8 Screw (RC, RQ only) MK8-10

11 M R K 8 M a r k 8 v a l v e / s p e e d c o n t r o l / r e g u l a t o r a s s e m b l y EXMLE Screw ssembly # Electrical lug 081S402K Single solenoid valve unit with plugs and extra long mounting screws for use with speed control Extended lug # (2) Studs # RS135U NTF single pressure regulator ( SIG) with extended plug receptacle and speed control sandwich mounted on an individual base with side ports and common exhaust EXMLE ORDER: Valve: 081S402K 120/60 Regulator: 082RS135U SSEMLED R e g u l a t o r k i t s R e g u l a t o r s e r v i c e k i t * NOT TO SCLE RESSURE RNGE SIG REQ D RT NME Regulator ssembly Not Sold Separately *2 1 Retainer *3 1 Spring *4 1 oppet ssembly *5 1 oppet Seat *6 1 Diaphragm ss y *7 1 Washer onnet Spring *9 1 Spring Guide onnet Locknut ressure Label Knob ssembly Regulator Gauges (with SIG of...) (0 60) (0 100) (0 160) Regulator Unit Kits (includes reg. assembly, gaskets, screws) * Indicates all parts included in regulator service kit. J u m p e r p l a t e k i t (includes gasket # and screw assembly # ) R E t o p j u m p e r p l a t e k i t (includes gasket # and screw assembly # )

12 M a n i f o l d a c c e s s o r y k i t s E n d p l a t e k i t s NTF G Tap G Tap G galleries/metric conduit G galleries/ntf conduit RT NUMER G Tap G Tap REQ D RT NME w/metric w/ntf NTF conduit conduit *1 Gasket *1 Right End late *1 Left End late *2 Screws * indicates parts included in kit l a n k s t a t i o n p l a t e (includes gasket # and screw assembly # ) l o c k i n g d i s c k i t (includes O ring seal # ) d a p t o r k i t s w i t h e n d p l a t e s Mark 8 left end plate Mark 8 RIGHT of Mark 15 kit Mark 8 (when viewed from the cylinder ports of assembly) includes Kit # (Mark 8 adaptor, screws, seals) Mark 8 + Mark 8 right end plate + Mark 15 left end plate + screw assembly Mark 8 to 15 adaptor Mark 8 LEFT of Mark 15 kit Mark 15 (when viewed from the cylinder ports of assembly) includes Kit # (Mark 8 adaptor, screws, seals) + Mark 8 left end plate + Mark 15 right end plate Mark 15 + screw assembly Mark 15 right end plate S p e e d c o n t r o l k i t Cv = 1.5 (MUST order extended plug, # with kit). Used with Type RS regulator. Mounts between valve and base C 5 REQ D RT NME RT *1 1 Gasket *2 2 Screw ssembly *3 1 Speed Control ss y not sold separately *4 2 Metering Screw Extended lug Harness ssembly D 1 Dimn. C D inches (mm) (70) (59.7) (33.8) (15.3)

13 M R K 8 a s e a s s e m b l y k i t s REQ D RT NME RT *1 1 ase not sold separately *2 2 Screw *3 1 Washer *4 1 Screw *5 1 lug receptacle std.: for use w/speed ctl.: *6 1 Conduit Cover ss y * indicates parts included in kit. ** Not used on 3, 3C; # plugs vary Consult factory. SE NTF NTF G G TYE No lug Std lug S.C.lug No lug Std lug S.C.lug No lug Std lug S.C.lug No lug Std lug S.C.lug 31 & & & 3C & 3D F l e x i b l o k m a n i f o l d k i t s REQ D RT NME RT *1 1 Gasket *2 1 Valve blok not sold separately. *3 2 Nut *4 2 Screw *5 2 Screw *6 1 Washer *7 1 Conduit Cover ss y *8 1 Screw *9 1 lug receptacle std.: for use w/speed ctl.: * indicates parts included in kit. 4 FLEXI NTF NTF G G LOK No lug Std lug S.C.lug No lug Std lug S.C.lug No lug Std lug S.C.lug No lug Std lug S.C.lug 15* botm * * * *See page 6 for description of Flexilok manifolds.

14 V a l v e s e r v i c e k i t s & p a r t s Kit No. MK8 K1* (for models 081S4, 082S4) Kit No. MK8 K2* (for models 081SS4, 082SS4) REQ D RT NME RT 1 1 Spring Cover ssembly * 2 1 Spring Retainer * 3 1 Spring Valve ody not sold separately 5 1 Sleeve ssembly w/seals * 6 6 Seals Screw Nameplate Receptacle Housing * 10 1 Detent ody * 11 1 Gasket soln/valve Solenoid Capsule see chart * 13 1 Gasket soln/end cap * 14 1 Gasket valve/base Screw Wire lug ssembly REQ D 12 RT NME RT 1 2 Solenoid ssembly see chart * 2 2 Gasket soln/valve * 3 1 Spacer Valve ody not sold separately 5 1 Sleeve ssembly w/seals * 6 6 Seals Screw Nameplate Receptacle Housing * 10 1 Detent ssembly * 11 2 Gasket soln/end cap * 12 1 Gasket valve/base Screw Wire lug ssembly Kit No. MK8 K3* (for models 081SS5, 082SS5) Kit No. MK8 K3* (for models 081SS6, 082SS6) REQ D RT NME RT 1 2 Solenoid ssembly see chart * 2 2 Gasket soln/valve * 3 1 Spacer * 4 2 Spring * 5 2 Spring Retainer Valve ody not sold separately 7 1 Sleeve ssembly w/seals * 8 6 Seals Screw Nameplate Receptacle Housing * 12 1 Spacer * 13 2 Gasket soln/end cap * 14 1 Gasket valve/base Screw Wire lug ssembly REQ D RT NME RT 1 2 Solenoid ssembly see chart * 2 2 Gasket soln/valve * 3 1 Spacer * 4 2 Spring * 5 2 Spring Retainer Valve ody not sold separately 7 1 Sleeve ssembly w/seals * 8 6 Seals Screw Nameplate Receptacle Housing * 12 1 Spacer * 13 2 Gasket soln/end cap * 14 1 Gasket valve/base Screw Wire lug ssembly * indicates all parts included in service kit. Spool & sleeve assembly sold as precision matched set; spools are not interchangeable; and assemblies include (6) # seals.

15 M R K 8 S o l e n o i d a s s e m b l i e s C o m p l e t e s o l e n o i d c a p s u l e a s s e m b l i e s includes end cap + solenoid + screws and gaskets. VOLTGE DC E n d c a p o n l y LIGHT OTION DC Override Valve lug in / /50 Type Function Style / /60 24/ VDC 24VDC V V 8 13VDC 14 24VDC 2 osition Std. w/light Flush 2 osition DIN no light non locking 3 osition Std. w/light osition DIN no light Flush locking 2 osition Std. w/light Ext. knurled 2 osition Std. w/light rod locking S o l e n o i d s o n l y less end cap; screws and gaskets not included Std. lug In DIN lug In E n d c a p o n l y NO LIGHT Flush non locking std. plug 2 position Flush non locking std. plug 3 position Flush locking std. plug 2 position Extended knurled rod locking std. 2 position S e r v i c e p a r t s REQ D RT NME RT 7 8 Flush Non Locking override w/light Standard 1 1 Gasket soln/valve Solenoid ssembly see chart 3 1 Gasket end cap/soln umper: lack for 2 osition Red for 3 osition O Ring Seal Light ssembly: / / / / VDC VDC Solenoid Screws Solenoid Screws DC End Cap Screws Flush Locking override w/light (dd option 011 to model no.) Example: 081S400K011 Extended Knurled Rod Locking override w/light (dd option 011Z to model no.) Example: 081S400K011Z l u g a s s e m b l i e s S u p e r s t r u c t u r e p l u g w i t h c o r d er DIN Spec. No er DIN Spec. No ccepts cable dia For plug in solenoids wiring options 2 & 4, order cord separately. art Name art No. art Name art No (26.4) Grey () lug. ss y lug with 4 Cord (26.8) lack () lug ss y lug with 6 Cord lug with 24VDC Light lug with 110V Light lug with 220V Light dimensions = inches (in parenthesis = mm)