Parts Manual. cascade

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1 c Parts Manual Model Catalog Number Roll Clamp 90F7 corporation OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet:

2 Safety Decals cascade RC0.eps cascade SHORT ARM Can Be Moved Only When Clamp Is In Position 09 CAUTION NO HAND HOLD 9 No Hand Hold Decal 09 Short Arm Rotation Position Decal 08 Caution Decal 790 No Step Decal 77 Trapped Pressure Decal 7909 Quick-Change Hook Decal Quick Change Hooks Disengaged from carriage UNLOCKED POSITION cascade C-7- Engaged to carriage LOCKED POSITION cascade Lower Carriage Bar 7909 C-7- CAUTION PRESSURE MAY BE TRAPPED BLEED CYLINDER BEFORE DISASSEMBLING 77 Publications OOL CATALOG T P ARTS MANUAL S I ERVICE MANUAL NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: Cascade Corporation --99 P.O. Box 0 Springfield, Ohio 0 Master Service Manual Part No. 799 Includes all Service manuals listed in a -ring binder for $0.00. O PERA TORS GUIDE GA000.ill F-Series Roll Clamp PART NO. DESCRIPTION 7 Service Manual 0 Operators Guide Fixed Frame 78 Operators Guide Swing Frame 70 Installation Instructions Fixed Frame 7 Installation Instructions Swing Frame 77 Driver Training Video VHS 78 Troubleshooting VHS 80 Servicing Cascade Cylinders VHS 7999 Tool Catalog 79 Literature Index Order Form

3 Base Unit Group ( & % ^$ 8 7 RC08.eps 0 9 ^ * 90F 0 Rot. Frame Group 709 Seal 09 Frame 8 Bearing Assembly 8 Baseplate 799 Drive Group 07 Fitting, Fitting, Fitting, Capscrew, M x Lockwasher, M Included in Frame Assembly 00. See Drive Group page for parts breakdown. 07 Plug 888 Capscrew, M x 0 70 Grease Fitting 9 Capscrew, M x Capscrew, M x 0 87 Washer, M 7 0 Nut, M 8 07 Capscrew, M x Bushing 87 Bearing Service Kit Included in Bearing Service Kit 87. Reference: Common Parts 0, Fastener Kit 70, SK-89.

4 & ^ % $ 8 9 ) Drive Group 7 & ^ # $ CCW CW * ( 7 fi fl RC0.eps 799 Drive Group with.8 c.i. Motor 7970 Capscrew, M x 78 Cover 00 Fitting, l 707 Shim.00 (brown) l 777 Shim.0 (pink) l 778 Shim.00 (yellow) Bearing Key 9 70 Pinion 0 77 Housing 8 Gasket 708 Worm 77 Adapter 70 O-Ring 709 Check Valve u Lockwasher Capscrew, / x Gasket l Quantity as required. u See Valve page for parts breakdown Drive Motor.8 c.i. n Seal 089 Bearing H 709 Worm Gear 708 Bearing 7 Snap Ring O-Ring 77 Cover Seal Capscrew, M x Capscrew, M8 x Relief Fitting 8 Capscrew, /8 x.7 9 Washer, M8 0 Check Valve u 00 Gear Box Lube 8 oz. 88 Sealant 7078 Shim Service Kit (items -,,,) 99 Motor Kit. (items,,8,9,) n See Drive Motor page for parts breakdown. H For service replacement use Bearing 7080.

5 CW Check Valve CCW CW 8 RC008.eps Check Valve Assembly 09 Fitting, 0 70 Spring 70 Guide 700 Ball 080 Fitting, Spring Body 8 70 Spool CCW RC0.eps 0 Check Valve Assembly 08 Valve Body 0899 Check Valve PO 7 Service Kit

6 Drive Motor 7 RC008.eps 09 Drive Motor.8 c.i. 778 Shaft 777 Drive 779 Spacer Plate 780 Gerotor Set ( ) n 807 Gerotor Set ( ) n 78 End Cap 00 Service Kit l Flange ( ) n 8090 Flange ( ) n Cascade provides service replacement parts for the listed parts only. Due to cost, if other parts need replacement, the complete drive motor should be replaced. n See Nameplate under valve for correct part number of Gerotor Set and Flange. l Compatible with water glycol based hydraulic fluids.

7 Common Components RC0.eps 08 Components Group Shim Capscrew, M0 x Retainer 8 80 Pin 8 78 Drive Pin 09 Retainer 7 70 Pin 8 87 Spacer Shim Drive Pin Reference: SK-, SK-.

8 Hosing Group Positioned Short Arm Hosing Group 7897 Capscrew, M0x 79 Eye Pin 80 Insert 079 Revolving Connection 88 Hose 98 Hose Fitting See Revolving Connection page for parts breakdown. cascade

9 Revolving Connection Assembly 7 9 0! 8 RC00.eps 90F 079 Revolving Connection 0 0 Fitting, - 9 u Seal 8 u Retaining Ring 7 u Retaining Ring 887 u O-Ring 099 End Block Capscrew, M8 x Shaft 9 08 Body Seal Kit 070 Crossover Relief Valve u Included in Service Kit 09. cascade

10 Cylinder Assembly Short Arm 7 *8 9 ) ( RC009.eps $ # & ^ % 7 Cylinder Assembly 78 Bearing 0997 Nut 079 u Bearing u Seal 89 u Back-Up Ring 0 Fitting, Fitting, 8 7 Check Valve 9 07 u O-Ring 0 u Back-Up Ring 98 u Seal 90 u Wiper 79 Rod 7 Retainer 789 Piston 7 u O-Ring 7 7 Shell 8 7 Check Valve Service Kit 9 Spacer Bearing 9 Seal Loader 7 Service Kit s Included in Service Kit 7. Reference: S-, S-.

11 Cylinder Assembly - Long Arm 7*8 9 ( & ) ^ % RC009.eps $ # 807 Cylinder Assembly 78 Bearing 0997 Nut 079 u Nylon Ring u Seal 89 u Back-Up Ring 0 Fitting, Fitting, 8 7 Check Valve 9 07 u O-Ring 0 u Back-Up Ring 98 u Seal 90 u Wiper 70 Rod 7 Retainer 789 Piston 7 u O-Ring 7 8 Shell 8 7 Check Valve Service Kit 9 Spacer Rod 0 Spacer Head 700 Bearing 9 u Seal Loader 7 Service Kit s Included in Service Kit 7. Reference: S-0, S-.

12 89 Contact Pad Group 7 RC.ai Repair Kit Contact Pad Group u 07 Contact Pad Group l 0700 Contact Pad Long Arm 07 Contact Pad Short Arm 799 Link 8978 Clevis Pin Cotter Pin 008 Pin 7 09 Drive Pin 8 90 Short Arm 9 99 Long Arm Arm Tip Repair Kit u Includes items and -7. l Includes items -7. Reference: Long Arm Group 9, Short Arm Group 9, S-98.

13 Bolt-On Mounting Group 7 RC7.eps! Class IV, Mounting Group 8877 Upper Hook - LH 70 Upper Hook - RH 7070 Stop Kit Capscrew, M0 x 7880 Capscrew, M0 x Lockwasher, M Center Spacer 8 78 Capscrew, M0 x Washer, / Lower Hook 80 Spacer Reference: SK-8.

14 Relief Valve Kit RC.ai 78 Relief Valve Kit 7778 Relief Valve u 78 Capscrew, M8 x Lockwasher, M8 88 Fitting, Hose, 8. in. 8 Hose,.0 in. u See Relief Valve Assembly page for parts breakdown.

15 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE

16 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at Cascade Corporation U.S. Headquarters 0 NE 0st Fairview, OR Tel: 800-CASCADE (7-) FAX: Cascade Canada Inc. 70 Timberlea Blvd. Mississauga, Ontario Canada LW-M Tel: FAX: Cascade GmbH Niederwippekühl 879 Schalksmühle Germany Tel: FAX: Cascade Finland A. Petreliuksenkatu 070 Vantaa Finland Tel: FAX: Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 700 Vago di Lavagno (VR) Italy Tel: FAX: Cascade N.V. Benelux Sales Damsluisweg PO Box El Almere The Netherlands Tel: FAX: Cascade Kenhar Ltd. Kelbrook Road Parkhouse Ind. Estate Openshaw, Manchester M DD England Tel: FAX: 0-80 Sales Scotland Macade Systems Ltd. 8 Melford Road Righead Ind. Estate Bellshill ML LR Scotland Tel: FAX: Cascade Scandinavia AB Hammarvägen 0 PO Box S-7 Vaggeryd Sweden Tel: FAX: Cascade France S.A.R.L. MHP D Rue De Charaintru BP 8, 90 Epinay-Sur-Orge France Tel: FAX: Cascade Hispania S.A. Carrer, Sector C Zona Franca Duanera Poligono de la Zona Franca 0800 Barcelona, Spain Tel: FAX: Cascade (Africa) Pty. Ltd. PO Box, Isando 00 0A Steel Road Sparton, Kempton Park South Africa Tel: FAX: Movimenta Lda. Parque Industrial Vale do Alecrim, Lote Palmela Portugal Tel: -870 FAX: -879 Sales Switzerland Fahrzeugbedarf 880, Horgen Switzerland Tel: FAX: Sales Poland Targowa / 0-78 Warszawa Tel: FAX: Mobile Tel: Sales Russia EMCG Material Handling Equipment Moscow Tel: FAX: emcg@emcg.ru Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, Tel: FAX: Cascade Korea B 9L Namdong Ind. Complex, 9-8 Gojan-Dong Namdong-Ku Inchon, 0-0 Korea Tel: FAX: Cascade Australia Ipswich Road Rocklea, QLD 07 Australia Tel: FAX: Cascade New Zealand Ra Ora Drive East Tamaki, Auckland New Zealand Tel: FAX: Cascade-Xiamen No. 8 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 0 Tel: FAX: Sunstream Industries Pte Ltd. No. Tuas Link Singapore Tel: FAX: -8-8 Cascade do Brasil LTDA Rua João Guerra, Macuco, Santos - SP Brasil 0-0 Tel: Fax: c Cascade Corporation 00-0

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