EGR Cooler: Service and Repair Exhaust Gas Recirculation Valve Cooler Replacement
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1 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page 1 EGR Cooler: Service and Repair Exhaust Gas Recirculation Valve Cooler Replacement Exhaust Gas Recirculation Valve Cooler Replacement Removal Procedure 1. Drain the cooling system. Refer to Cooling System Draining and Filling (Vac-N-Fill) (See: Engine, Cooling and Exhaust/Cooling System/Service and Repair)Cooling System Draining and Filling (Static Fill) (See: Engine, Cooling and Exhaust/Cooling System/Service and Repair). 2. Remove the charger air outlet pipe. Refer to Charge Air Cooler Outlet Pipe Replacement (See: Fuel Delivery and Air Induction/Turbocharger/Intercooler/Intercooler Duct/Service and Repair/Charge Air Cooler Outlet Pipe Replacement). 3. Remove the air intake pipe. Refer to Air Intake Pipe Replacement (See: Fuel Delivery and Air Induction/Air Cleaner Housing/Air Cleaner Fresh Air Duct/Hose/Service and Repair/Air Intake Pipe Replacement). 4. Remove the intake manifold tube. Refer to Intake Manifold Tube Replacement (See: Engine, Cooling and Exhaust/Engine/Intake Manifold/Service and Repair). 5. Reposition the heater inlet hose clamp (1) at the exhaust gas recirculation (EGR) valve cooler. 6. Remove the heater inlet hose from the EGR valve cooler and reposition out of the way.
2 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page 2 7. Remove the EGR valve cooler coolant hose clamp nut (2). 8. Reposition the EGR valve cooler coolant hose clamp (1). 9. Remove the EGR valve cooler coolant hose from the EGR valve cooler. Reposition the hose out of the way. 10. Remove the right exhaust pipe to EGR valve cooler nuts (2). 11. Remove the rear EGR valve cooler bolts (1).
3 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page Remove the front EGR valve cooler bolts (1). 13. Remove the EGR temperature sensors (3). Refer to Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 1 (See: EGR Temperature Sensor/Service and Repair/Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 1) orexhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 2 (See: EGR Temperature Sensor/Service and Repair/Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 2). 14. Remove the EGR valve cooler (2) and gasket (1). Discard the gasket.
4 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page If necessary, perform the following steps in order to remove the EGR brackets: 1. Remove the fuel injection fuel feed manifold bolt (3). 2. Remove the fuel feed pipe nut (1) and reposition the clip. 3. Remove the EGR bracket bolt (2). 4. Remove the EGR brackets (4). 16. If replacing the EGR valve cooler, perform the following steps: 1. Reposition the EGR valve cooler hose clamp and remove the hose (4). 2. Remove the EGR valve bolts (2). 3. Remove the EGR valve (3). 4. Remove and discard the EGR valve gaskets (1). nstallation Procedure
5 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page 5 Caution: Refer to Fastener Caution (See: Service Precautions/Vehicle Damage Warnings/Fastener Caution). 1. If the EGR valve cooler was replaced, perform the following steps: 1. Position the EGR valve (3) to the cooler. 2. Install the EGR valve bolts (2). Tighten the bolts to 20 Nm (15 lb ft). 3. Install the EGR valve cooler hose (4) and position the hose clamp. 4. Install NEW EGR valve gaskets (1). 2. If necessary, perform the following steps in order to install the EGR brackets: 1. Position the EGR brackets (4). 2. Install the EGR bracket bolt (2). Tighten the bolt to 25 Nm (18 lb ft).
6 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page 6 3. Position the clip and install the fuel feed pipe nut (1). Tighten the nut to 25 Nm (18 lb ft). 4. Install the fuel injection fuel feed manifold bolt (3). Tighten the bolt to 25 Nm (18 lb ft). 3. Install a NEW EGR valve cooler gasket (1) onto the cooler studs, and install the EGR cooler (2) to the engine. 4. Install the EGR temperature sensors (3). Refer to Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 1 (See: EGR Temperature Sensor/Service and Repair/Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 1) orexhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 2 (See: EGR Temperature Sensor/Service and Repair/Exhaust Gas Recirculation Valve Temperature Sensor Replacement - Position 2). 5. Install the front EGR valve cooler bolts (1).
7 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page 7 Tighten the bolts to 50 Nm (37 lb ft). 6. Install the rear EGR valve cooler bolts (1). Tighten the bolts to 25 Nm (18 lb ft). 7. Install the right exhaust pipe to EGR valve cooler nuts (2). Tighten the nuts to 53 Nm (39 lb ft). 8. Position the EGR valve cooler coolant hose, and install the hose to the EGR valve cooler. 9. Position the EGR valve cooler coolant hose clamp (1). 10. Install the EGR valve cooler coolant hose clamp nut (2). Tighten the nut to 24 Nm (18 lb ft).
8 2009 GMC Truck Sierra WD V8-6.6L DSL Turbo Copyright 2013, ALLDATA Page Position the heater inlet hose and install the hose to the EGR valve cooler. 12. Position the heater inlet hose clamp (1) at the EGR valve cooler. 13. Install the intake manifold tube. Refer to Intake Manifold Tube Replacement (See: Engine, Cooling and Exhaust/Engine/Intake Manifold/Service and Repair). 14. Install the air intake pipe. Refer to Air Intake Pipe Replacement (See: Fuel Delivery and Air Induction/Air Cleaner Housing/Air Cleaner Fresh Air Duct/Hose/Service and Repair/Air Intake Pipe Replacement). 15. Install the charger air outlet pipe. Refer to Charge Air Cooler Outlet Pipe Replacement (See: Fuel Delivery and Air Induction/Turbocharger/Intercooler/Intercooler Duct/Service and Repair/Charge Air Cooler Outlet Pipe Replacement). 16. Fill the cooling system. Refer to Cooling System Draining and Filling (Vac-N-Fill) (See: Engine, Cooling and Exhaust/Cooling System/Service and Repair)Cooling System Draining and Filling (Static Fill) (See: Engine, Cooling and Exhaust/Cooling System/Service and Repair).
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ENGINE ACCESSORIES. D20DT Engine. PCV valve and oil separator. Turbo charger. EGR pipe (LH, Center, RH) Cooling fan clutch. Auto tensioner.
01 41 ENGINE ACCESSORIES Engine GENERAL PCV valve and oil separator Turbo charger Power steering pump Fuel return hose Alternator EGR pipe (LH, Center, RH) Cooling fan clutch EGR valve Auto tensioner Cable
Vehicle Level Engine, Cooling and Exhaust Engine Intake Manifold Service and Repair. Service and Repair
Page 1 of 11 Home Account Contact ALLDATA Log Out Help BILL SEIDLES MITSUBISHI Select Vehicle New TSBs Technician's Reference Component Search: OK 2005 Suzuki Verona L6-2.5L Conversion Calculator Vehicle
EGR heater plate removal and installation procedure has been added.
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Water Pump Replacement L61
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Included parts: 1 - BorgWarner SX-E Turbocharger 1 - SX-E 90-Degree Compressor Outlet Elbow 1 - HSM Cast Exhaust Manifold 1 - HSM Downpipe
TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please email H&S Motorsports
Shift Cable: Service and Repair Allison - Automatic Transmission
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Page 1 of 14 Oil Pan Removal & Installation 4.2L Engine 4WD Vehicles To Remove: 1. Before servicing the vehicle refer to the precautions at the beginning of this section. 2. Raise and support the vehicle.
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1 of 13 5/29/2016 11:34 AM 2013 Kia Optima L4-2.0L Turbo Vehicle» Engine, Cooling and Exhaust» Engine» Service and Repair» Removal and Replacement Removal CAUTION: Use fender covers to avoid damaging painted
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ENGINE COOLING Click on the applicable bookmark to selected the required model year
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TURBOCHARGER ON VEHICLE INSPECTION TC 7
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IN-VEHICLE REPAIR. Oil Pan Lower. Removal. 2. Disconnect the LH and RH battery ground cables. For additional information, refer to Section
303-01C-1 IN-VEHICLE REPAIR Oil Pan Lower Special Tool(s) 3-Bar Engine Support 303-F070 Lifting Eyes 303-D030 303-01C-1 2. Disconnect the LH and RH battery ground cables. For additional information, refer
1992 Toyota Cressida
Monday, May 16, 2016 5:32:47 PM Page 13 2005 Mitchell Repair Information Company, LLC. Fig. 7: Exploded View Of Typical Cylinder Head & Components Fig. 8: Cylinder Head Bolt Removal Sequence Monday, May
Fuel and exhaust systems 4A 21
Fuel and exhaust systems 4A 21 15.40 Unscrew the union nuts and disconnect the fuel feed and return hoses from the manifold 41 Disconnect the injector wiring harness connector and the vacuum hose from
Fuel Injector ( )
Published: Mar 29, 2010 Fuel Injector (196010) Special Service Tools Fuel Injector remover 303-1127 Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near
NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: August 2009
NUMBER: 8 5 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: August 2009 SUBJECT: CYLINDERHEADCOOLANTVENTLINE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change
Intake Components 1117
Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold
Exhaust Gas Recirculation Crossover Pipe December Description and Operation of the EGR Crossover Pipe (Cast)
1 12 12-18 SUBJECT DATE Exhaust Gas Recirculation Crossover Pipe December 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Description and Operation of the
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Page 1 of 14 2004 Chevrolet TrailBlazer - 4WD Bravada, Envoy, Rainier, TrailBlazer (VIN S/T) Service Manual Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L Repair Instructions - On Vehicle Document ID: