JOHN DEERE 90/40 SERIES

Transcription

1 ROW 6 ON 8 ROW HEAD QD2 STALK STOMPER PARTS LISTING/ASSEMBLY INSTRUCTIONS NOTES: Install Self-Tapping Grease Fitting into end of Pivot Bolt Torque grease fitting to inch pounds. DO NOT OVERTIGHTEN! 4302 QD2 HEADER BRACKET - OFFSET RIGHT OFFSET RIGHT SS ASSY 9" SHOE BRACKET ASSY OFFSET RIGHT STALK STOMPER SPRING PIN, /4" X 3" COTTER CHAIN BOLT, CUSTOM (GREASEABLE) WASHER, 3/8" FLAT BOLT, 3/8"-6 X " HEX NUT, 3/8"-6 HEX GREASE FITTING, /4"-28 STRAIGHT CHAIN SLEEVE BOLT, 5/8"- X 6-/2" HEX WASHER, 5/8" SPRING LOCK NUT, 5/8"- HEX NUT, 7/6"-4 HEX TOP LOCK PAGE OF 3 Doc #: 024_B

2 ROW 6 ON 8 ROW HEAD STALK STOMPER INSTALLATION Safety Procedure: - Park Combine on level ground and engage the parking brake. - Raise the head and lock in the upright position. - Support all row units that stalk stompers will be installed on to ensure row units remain stationary during installation. Installation Procedure: (See illustrations for reference) - Remove the gear box bolt and the eyebolt from the right side* of the row unit which secures the row unit to the main frame of the corn head. Replace the eyebolt with Header Bracket (4302) by inserting the threaded rod thru the roller frame mount on right side* of the row unit. Insert the gear box bolt thru the Header Bracket into the gearbox and tighten to factory recommended torque specifications. - Reusing two of the factory eyebolts, secure the right side* of the Header Bracket by placing the eyebolts thru the Header Bracket from the top and securing them around the 3" x 4" main beam and to the Header Bracket using the 5/8" bolt and hardware supplied. - Lift the Stalk Stomper Assy (4303) into mating features in the Header Bracket (4302). Pull Stalk Stomper Assy back until lock pin assembly snaps into place. *Position references are from the combine operators position. PAGE 2 OF 3 Doc #: 024_B

3 ROW 6 ON 8 ROW HEAD STALK STOMPER INSTALLATION Roller Frame (Corn Head Frame) 5/8" Bolt, Washer and Nut (Supplied) Factory Eyebolts Header Bracket Gear Box Bolt Factory Hardware Factory Eyebolt Stalk Stomper Assy Back View Front View Bottom View PAGE 3 OF 3 Doc #: 024_B

4 ALL ROWS EXCEPT ROW 6 ON 8 ROW HEAD QD2 STALK STOMPER PARTS LISTING/ASSEMBLY INSTRUCTIONS NOTES: " Stalk Stomper Shoe Assy " Stalk Stomper Shoe W/Poly 3 Install Self-Tapping Grease Fitting into end of Pivot Bolt Torque grease fitting to inch pounds. DO NOT OVERTIGHTEN! QD2 HEADER BRACKET STALK STOMPER ASSY 9" SHOE BRACKET ASSY STALK STOMPER SHOE W/POLY 9" SPRING PIN, /4" X 3" COTTER CHAIN PAGE OF BOLT, CUSTOM (GREASEABLE) NUT, 7/6"-4 HEX TOP LOCK WASHER, 3/8" FLAT BOLT, 3/8"-6 X " HEX NUT, 3/8"-6 HEX GREASE FITTING, /4"-28 STRAIGHT CHAIN SLEEVE Doc #: 097_A

5 ALL ROWS EXCEPT ROW 6 ON 8 ROW HEAD STALK STOMPER INSTALLATION Safety Procedure: - Park Combine on level ground and engage the parking brake. - Raise the head and lock in the upright position. - Support all row units that stalk stompers will be installed on to ensure row units remain stationary during installation. Installation Procedure: - Remove the gear box bolts and the eye bolts which secure the row unit to the main frame of the corn head. Replace the eyebolts with Header Bracket (4300) by inserting the threaded rods thru the roller frame mount. Insert the gear box bolts thru the header bracket into the gearbox and tighten to factory recommended torque specifications. Secure the threaded rods reusing the factory hardware and tighten to factory recommended torque specifications (Fig. ). - Lift the Stalk Stomper Assy (43003) into mating features in the Header Bracket (4300). Pull Stalk Stomper Assembly back until lock pin assembly snaps into place. Roller Frame (Corn Head Frame) Header Bracket Pin Assembly Factory Hardware Gear Box Bolts Mount Pin Stalk Stomper Assy Completed Installation Figure PAGE 2 OF 2 Doc #: 097_A

6 QD2 Stalk Stomper Instructions Safety Recommendations: Prior to installation, removal or maintenance of May Wes Stalk Stompers, please follow the safety steps listed below, in addition to all safety recommendations listed in the OEM owner's manuals. - Park implement on level ground and lock the brakes. - Raise the head and lock in the upright position. - Support all row units that stalk stompers will be installed on to ensure row units stay stationary during installation (corn head row unit mount application only). Setup/Operating Recommendations: May Wes stalk stompers are intended to be setup/operated with minimal to no ground contact and minimal spring compression during field operation. To achieve the recommended operating setup, rotate spring to reduce or increase down pressure per application requirements. Minimizing spring preload will allow for maximum spring travel during operation. After operating position is established, adjust the chains so there is no slack when the shoe is not in contact with the ground. This will help reduce shoe damage, premature wear of the poly and accidental spring loss. Note: As with all aftermarket product applications please maintain an awareness of the stalk stompers during operation. The head/stalk stompers should always be raised prior to backing up to prevent damage to the stalk stompers. The curved design of the shoe is intended to prevent or minimize damage if the head/stalk stompers are inadvertently left down while backing up. Maintenance Recommendations: Your May Wes stalk stompers should require minimal maintenance during operation. During rountine equipment maintenance, grease Stalk Stomper pivot point. Periodically check the pivot bolts connecting the shoes and the mount brackets and replace when wear is present. The springs and chains should also be checked periodically for proper adjustment/operation and to ensure the cotter pins are still in place. This should be done along with other routine maintenance of the equipment. Transport Recommendations: If a header cart is used to transport head, stalk stomper shoes may need to be removed on rows that interfere with the header cart. Follow the Safety Recommendations listed above prior to beginning the recommended procedure listed below for transport. See page 2 for Transport Position (toolbar mount only). Note: For ease of storage of Quick Disconnect 2 Stalk Stompers, optional Storage Brackets are available for purchase. To order Storage Brackets per pair (set of two) use part number Storage Recommendations: It is recommended that stalk stompers be removed prior to storing the head. Please refer to the procedures listed under Transport Recommendations for removal of Quick Disconnect 2 stalk stompers. PLEASE VISIT FOR VIDEO INSTALLATION PAGE OF 2 Doc #: 0206_A

7 QD2 Stalk Stomper Instructions Operating Position Transporting Position 2) Transport Position 3) Lock Pin Snaps into Location ) Lock Pin Assembly Transport Position (Toolbar Mount Only): ) Pull down on Lock Pin Assembly to release Stalk Stomper Shoe 2) Place front mounting pin in upright position 3) Pull up until Lock Pin Assembly snaps into place PAGE 2 OF 2 Doc #: 0206_A