NATEF Task Area A 5 Brake Systems

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1 NATEF Task Area A 5 Brake Systems A. General Brake System Diagnosis B. Hydraulic System Diagnosis & Repair C. Drum Brake Diagnosis & Repair D. Disc Brake Diagnosis & Repair E. Power Assist Diagnosis & Repair F. Wheel Bearing, Parking Brake, Electrical D & R G. Anti lock Brake & Traction Control Systems

2 A5.A.1 A. General Brake System Diagnosis Complete work order to include customer information, vehicle identifying information, verify customer concern, related service history, cause, correction. Have the Customer Sign & Date the R.O.

3 A5.A.2 A. General Brake System Diagnosis Identify & interpret brake system concern; determine necessary action.

4 A5.A.3 A. General Brake System Diagnosis Research applicable vehicle and service information, such as brake system operation, vehicle service history, service precautions, and technical service bulletins.

5 A5.A.4 A. General Brake System Diagnosis Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, calibration decals)

6 A5.B.1 B. Hydraulic System Diagnosis & Repair Diagnose pressure concerns in the brake system using hydraulic principles (Pascal's Law).

7 A5.B.2 B. Hydraulic System Diagnosis & Repair Measure pedal applied height; determine necessary action.

8 A5.B.3 B. Hydraulic System Diagnosis & Repair Check master cylinder for internal and external leaks and proper operation; determine necessary action.

9 A5.B.4 B. Hydraulic System Diagnosis & Repair Remove, bench bleed, and reinstall master cylinder.

10 A5.B.5 B. Hydraulic System Diagnosis & Repair Diagnose poor stopping, pulling or dragging concerns caused by problems in the hydraulic system; determine necessary action.

11 A5.B.6 B. Hydraulic System Diagnosis & Repair Inspect brake lines, flexible hoses, and fittings for leaks, restrictions, kinks, rust, cracks, bulging or wear; tighten loose fittings and supports; determine action.

12 A5.B.7 B. Hydraulic System Diagnosis & Repair Fabricate & install brake lines (double flare & ISO types); replace hoses, fittings, & supports as needed.

13 A5.B.8 B. Hydraulic System Diagnosis & Repair Select, handle, store, and install brake fluids to proper level.

14 A5.B.9 B. Hydraulic System Diagnosis & Repair Inspect, test, replace metering (hold off), proportioning (balance), pressure differential, & combination valves.

15 A5.B.10 B. Hydraulic System Diagnosis & Repair Inspect, test, replace, and adjust height (load) sensing proportioning valve.

16 A5.B.11 B. Hydraulic System Diagnosis & Repair Inspect, test, replace, and adjust height (load) sensing proportioning valve.

17 A5.B.12 B. Hydraulic System Diagnosis & Repair Bleed (manual, pressure, vacuum or surge) brake system

18 A5.B.13 Flush hydraulic system. B. Hydraulic System Diagnosis & Repair

19 A5.C.1 C. Drum Brake Diagnosis & Repair Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation; determine necessary action.

20 A5.C.2 C. Drum Brake Diagnosis & Repair Remove, clean (w/proper safety procedures), inspect, & measure brake drums; service/replace as needed.

21 A5.C.3 C. Drum Brake Diagnosis & Repair Mount brake drum on lathe; machine braking surface.

22 A5.C.4 C. Drum Brake Diagnosis & Repair Remove, clean, and inspect brake shoes, springs, pins, clips, levers, adjusters/selfadjusters, other related brake hardware, and backing support plates; lubricate and reassemble.

23 A5.C.5 C. Drum Brake Diagnosis & Repair Remove, inspect, and install wheel cylinders.

24 A5.C.6 C. Drum Brake Diagnosis & Repair Pre adjust shoes & parking brake before installing brake drums or drum/hub assemblies & wheel bearings.

25 A5.C.7 C. Drum Brake Diagnosis & Repair Install wheel, torque lug nuts, and make final checks and adjustments.

26 A5.D.1 D. Disc Brake Diagnosis & Repair Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation; determine necessary action.

27 A5.D.2 D. Disc Brake Diagnosis & Repair Remove caliper from mounting; clean & inspect for leaks & damage; determine necessary action.

28 A5.D.3 D. Disc Brake Diagnosis & Repair Clean and inspect caliper mounting and slides for wear and damage; determine necessary action.

29 A5.D.4 D. Disc Brake Diagnosis & Repair Remove, clean, and inspect pads and retaining hardware; determine necessary action.

30 A5.D.5 D. Disc Brake Diagnosis & Repair Disassemble and clean caliper assembly; inspect parts for wear, rust, scoring, and damage; replace seal, boot, and damaged or worn parts.

31 A5.D.6 D. Disc Brake Diagnosis & Repair Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat pads, and inspect for leaks.

32 A5.D.7 D. Disc Brake Diagnosis & Repair Clean, inspect, and measure rotor with a dial indicator and a micrometer; follow manufacturer s recommendations in determining need to machine or replace.

33 A5.D.8 Remove & reinstall rotor D. Disc Brake Diagnosis & Repair

34 A5.D.9 Refinish rotor on vehicle. D. Disc Brake Diagnosis & Repair

35 A5.D.10 Refinish rotor off of vehicle D. Disc Brake Diagnosis & Repair

36 A5.D.11 D. Disc Brake Diagnosis & Repair Adjust calipers with integrated parking brake system.

37 A5.D.12 D. Disc Brake Diagnosis & Repair Install wheel, torque lug nuts, and make final checks and adjustments.

38 A5.E.1 E. Power Assist Units Diagnosis & Repair Test pedal free travel with & without engine running; check power assist operation.

39 A5.E.2 E. Power Assist Units Diagnosis & Repair Check vacuum supply (manifold or auxiliary pump) to vacuum type power booster.

40 A5.E.3 E. Power Assist Units Diagnosis & Repair Inspect the vacuum type power booster unit for vacuum leaks; inspect the check valve for proper operation; determine necessary action.

41 A5.E.4 E. Power Assist Units Diagnosis & Repair Inspect & test hydraulically assisted power brake system for leaks and proper operation; determine necessary action.

42 A5.E.5 E. Power Assist Units Diagnosis & Repair Measure and adjust master cylinder push rod length.

43 A5.F.1 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Diagnose wheel bearing noises, wheel shimmy, and vibration concerns; determine necessary action.

44 A5.F.2 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Remove, clean, inspect, repack, & install wheel bearings, replace seals; install hub & adjust wheel bearings.

45 A5.F.3 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Check parking brake cables and components for wear, rusting, binding, and corrosion; clean, lubricate, and replace as needed.

46 A5.F.4 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Check parking brake operation; adjust as needed.

47 A5.F.5 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Check operation of parking brake indicator light system.

48 A5.F.6 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Check operation of brake stop light system; adjust and service as needed.

49 A5.F.7 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Replace wheel bearing and race.

50 A5.F.8 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Inspect and replace wheel studs

51 A5.F.9 F. Wheel Bearing, Parking Brake, Electrical Diagnosis & Repair Remove and reinstall sealed wheel bearing & hub assembly

52 A5.G.1 G. Anti lock Brake & Traction Control Systems Identify & Inspect anti lock brake system (ABS) components; determine necessary action.

53 A5.G.2 G. Anti lock Brake & Traction Control Systems Diagnose poor stopping, wheel lock up, abnormal pedal feel or pulsation, and noise concerns caused by the anti lock brake system (ABS); determine necessary action.

54 A5.G.3 G. Anti lock Brake & Traction Control Systems Diagnose anti lock brake system (ABS) electronic control(s) and components using self diagnosis and/or recommended test equipment; determine necessary action.

55 A5.G.4 G. Anti lock Brake & Traction Control Systems Depressurize high pressure components of the anti lock brake system.

56 A5.G.5 G. Anti lock Brake & Traction Control Systems Bleed the anti lock brake system s (ABS) front and rear hydraulic circuits.

57 A5.G.6 G. Anti lock Brake & Traction Control Systems Remove and install anti lock brake system (ABS) electrical/electronic and hydraulic components.

58 A5.G.7 G. Anti lock Brake & Traction Control Systems Test, diagnose, and service ABS speed sensors, toothed ring (tone wheel), and circuits using a graphing digital multimeter (GMM)/digital storage oscilloscope (DSO) (includes output signal, resistance, shorts to voltage/ground, and frequency data).

59 A5.G.8 G. Anti lock Brake & Traction Control Systems Diagnose anti lock brake system (ABS) braking concerns caused by vehicle modifications (tire size, curb height, final drive ratio, etc.).

60 A5.G.9 G. Anti lock Brake & Traction Control Systems Identify traction control/vehicle stability control system components

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