11-1 Electrical System NOTE: Table of Contents Electrical System
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1 Electrical System - Section Electrical System NOTE: This section applies to applicators with Universal C-style cordsets. Table of Contents Electrical System Introduction Overview of Electrical Operation Cordsets Adhesive Manifold Cordset Heated Air Manifold Cordset Heaters and Thermocouples Cordset Connection Preparing to Connect Cordsets Connecting Adhesive Manifold Cordsets Connecting Heated Air Manifold Cordsets Restoring the System to Normal Operation Disconnecting Cordsets Cordset Service Checking a Heater Checking a Thermocouple Replacing a Cordset Rebuilding a Cordset Thermocouple Voltage Table Parts Low-Power Adhesive Manifold Cordsets High-Power Adhesive Manifold Cordset Low-Power Heated Air Manifold Cordsets High-Power Heated Air Manifold Cordset Splitter and Adapter Cables Extension Cables Recommended Spare Parts and Supplies Technical Data Electrical Specifications Wiring Diagrams Cordset Pin Positions Splitter and Adapter Cables Extension Cables Nordson Corporation Issued /08 Part 00068B0
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3 Electrical System - WARNING: Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and damage to the equipment. Introduction This section describes the electrical system on applicators with ATS/Meltex thermocouple-style (hereafter referred to as Universal C-style) cordsets. The applicator s electrical system includes the following components: adhesive manifold cordset(s) with heater(s) and thermocouple heated air manifold cordset(s) with heater(s) and thermocouple splitter and adapter cables (if used) extension cables The hose also has some electrical components, including a cordset that connects it electrically to the melter and an electrical receptacle that connects it electrically to the applicator. In combination, the hose electrical connections, the applicator cordsets, and any cables used serve two purposes: () to supply electrical power to the heaters in the applicator adhesive and heated air manifolds and () to carry electrical signals from the thermocouples in the adhesive and heated air manifolds to a melter control system or to a standalone temperature controller. Figure - Universal spray applicator with C-style cordsets. Adhesive manifold cordset. Heated air manifold cordset 008 Nordson Corporation Issued /08 Part 00068B0
4 - Electrical System Overview of Electrical Operation An applicator has two types of heated zone: adhesive manifold and heated air manifold. The adhesive manifold zones heat the adhesive in the applicator, and the heated air manifold zones heat the pattern air. Heating and temperature sensing of the zones is accomplished through cordsets. Cordsets Each heated zone has a cordset that is connected to one thermocouple and one or two heaters inside the applicator. Cordsets are then electrically connected, via a connector plug, to a temperature control channel on a melter control system or on a standalone temperature controller. The control system receives the thermocouple electrical signal and regulates the electrical power supplied to the heater(s) based on the signal. There are two types of cordset: adhesive manifold and heated air manifold. Adhesive Manifold Cordset See Figure -. The adhesive manifold cordset has a square 8-pin male connector that connects to an 8-pin female connector on a hose or an extension, splitter, or adapter cable. Figure - Adhesive manifold cordset connector GROUND GND 7 6 HEATER HEATER 6 SENSOR 7 SENSOR Part 00068B0 Issued / Nordson Corporation
5 Electrical System - Heated Air Manifold Cordset See Figure -. The heated air manifold cordset has a round 7-pin male connector that connects to a 7-pin female connector on an extension, splitter, or adapter cable. Figure - Heated air manifold cordset connector 6 6 GROUND SENSOR SENSOR HEATER HEATER 008 Nordson Corporation Issued /08 Part 00068B0
6 -6 Electrical System Heaters and Thermocouples Heaters and thermocouples are an integral part of the cordset. Cordsets can be rebuilt, allowing you to replace just a heater or a thermocouple. Heaters are housed in a bore (or bores) inside the adhesive and heated air manifolds and are secured by a heater retainer and screw, as shown in Figure -. When power is supplied to the heaters, they heat the adhesive or the pattern air in the applicator manifolds. Two heaters are present when a zone s heating requirements are higher. Typically, the heating requirements of heated air manifold zones are greater than the heating requirements of adhesive manifold zones. Thermocouples are housed in a bore inside the adhesive and heated air manifolds and are secured by a bayonet adapter, as shown in Figure -. A thermocouple is an electronic temperature control device in which the voltage, in millivolts, varies depending on the temperature of the device. The thermocouple relays the temperature of the adhesive or pattern air to a melter control system or to a temperature controller, which in turn adjusts the power supplied to the manifold heaters accordingly. Figure - Adhesive manifold cordset (left) and air manifold cordset (right) heater and RTD configurations. Heater retainer and screw. Heater. Thermocouple. Thermocouple bayonet adapter Part 00068B0 Issued / Nordson Corporation
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8 -8 Electrical System Cordset Connection Cordsets must be properly connected to hoses and/or splitter and extension cables to supply power to the applicator. This part of Section provides cordset connection procedures for an installation in which adhesive manifold cordsets are connected to hose connectors and to extension and adapter cables and in which heated air manifold cordsets are connected to heated air manifold extension and splitter or adapter cables, which is the recommended configuration. If you need assistance with cordset installation, contact your Nordson representative. NOTE: Normally, the hose, cordset, and cable configuration of your system will have already been determined by you and your Nordson representative. If you need to change the configuration, contact your Nordson representative for assistance. Splitter, adapter, and extension cable part numbers are provided in Parts at the end of this section. WARNING: Risk of personal injury or death. Allow only qualified personnel to perform electrical installation, troubleshooting, or repair procedures. Before performing any electrical procedure, review Section, Safety, and disconnect and lock out electrical power to the system. Preparing to Connect Cordsets. If the system is in operation, relieve system pressure. Refer to Relieving System Pressure in Section 0, Filter.. Disconnect and lock out electrical power to the system. Part 00068B0 Issued / Nordson Corporation
9 Electrical System -9 Connecting Adhesive Manifold Cordsets Connect adhesive manifold cordsets as appropriate for your application. Refer to Table - and Figure - for a typical installation configuration Item in Figure - Table - Typical Adhesive Manifold Cordset Connections Component First adhesive manifold cordset Extension cable Extension cable (item ) Connect to... First adhesive manifold cordset (item ) and to adapter cable (item ) Adapter cable Extension cable (item ) and to electrical receptacle on melter (item 6) Second adhesive Hose connector manifold cordset Hose cordset Electrical receptacle on melter (item 6) Applicator () First adhesive manifold cordset () Second adhesive manifold cordset () Extension cable Hose () Adapter cable () Hose cordset Figure - Typical adhesive manifold cordset connections. First adhesive manifold cordset. Extension cable. Adapter cable. Second adhesive manifold cordset (6) Melter electrical receptacle É ÉÉÉ ÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ ÉÉÉÉÉÉ Melter. Hose cordset 6. Melter electrical receptacle 008 Nordson Corporation Issued /08 Part 00068B0
10 -0 Electrical System Connecting Heated Air Manifold Cordsets Connect heated air manifold cordsets as appropriate for your application. Refer to Table - and Figure -6 for two typical installation configurations. Table - Typical Heated Air Manifold Cordset Connections Item in Figure -6 Component Connect to... One heated air manifold Extension cable (item ) cordset Extension cable Cordset (item ) and adapter cable (item ) Adapter cable Extension cable (item ) and electrical receptacle on melter (item 7) Two heated air manifold Extension cables (item ) cordsets Extension cables Cordsets (item ) and splitter cable (item 6) 6 Splitter cable Extension cables (item ) and electrical receptacle on melter (item 7) Part 00068B0 Issued / Nordson Corporation
11 Electrical System - Applicator () One heated air manifold cordset () Extension cable () Adapter cable ÉÉÉ ÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ Melter (7) Melter electrical receptacle () Two heated air manifold cordsets () Extension cables ÉÉÉ ÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ Melter Applicator (6) Splitter cable Figure -6 Typical heated air manifold cordset connections. One heated air manifold cordset. Two heated air manifold cordsets. Extension cable. Extension cables. Adapter cable 6. Splitter cable 7. Melter electrical receptacle 008 Nordson Corporation Issued /08 Part 00068B0
12 - Electrical System Restoring the System to Normal Operation Disconnecting Cordsets Perform whichever of the following steps is appropriate for your installation: If the cordsets were connected as part of the initial installation of the applicator, return to the applicator installation procedures in Section, Installation, to complete the installation. If the cordsets were connected as part of another procedure, return to that procedure. If applicable, restore the system to normal operation. Refer to Starting the Applicator in Section, Operation, as needed. Before disconnecting any cordset, relieve system pressure and disconnect and lock out electrical power to the system. Refer to Relieving System Pressure in Section 0, Filter, as needed. Cordset Service This part of Section provides cordset-related service procedures. WARNING: Risk of personal injury or death. Allow only qualified personnel to perform electrical installation, troubleshooting, or repair procedures. Before performing any electrical procedure, review Section, Safety, and disconnect and lock out electrical power to the system. Checking a Heater. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the heater to be checked. Part 00068B0 Issued / Nordson Corporation
13 Electrical System -. See Figure -7 or -8 as appropriate. Use an ohmmeter to check the heater resistance and continuity at the heater pins on the cordset: If you measure low resistance, the heaters are operating normally. Return to the procedure that referenced this check. If you measure high resistance or if an open circuit is indicated, there may be a broken wire, a loose connection, or a defective heater. Continue to the next step. Figure -7 GROUND GND 7 6 HEATER HEATER 6 SENSOR 7 SENSOR Adhesive manifold cordset pin positions 6 6 GROUND SENSOR SENSOR HEATER HEATER Figure -8 Heated air manifold cordset pin positions, multi-module applicators. Remove the appropriate manifold cover and inspect the heater wiring. Make sure there are no broken wires or loose connections and that the heaters are wired correctly. Refer to the cordset wiring diagrams provided in the Applicator-Specific Reference Drawings part of Section 8, Parts, as needed: If any wiring problems are found, correct the problems and restore the system to normal operation. If no wiring problems are found, the heater is probably defective. Replace the heater. Refer to Replacing a Heater later in this section. 008 Nordson Corporation Issued /08 Part 00068B0
14 - Electrical System Checking a Thermocouple NOTE: You will need to know the temperature of the thermocouple to properly perform this check.. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the thermocouple to be checked.. See Figure -7 or -8 as appropriate. With the thermocouple at a known temperature, use a millivoltmeter to check the thermocouple voltage between the thermocouple pins on the cordset.. Refer to Thermocouple Voltage Table later in this section to determine whether the measured value is the normal value for that temperature: If the measured voltage is correct, the thermocouple is operating properly. Return to the procedure that referenced this check. If the measured voltage is not correct, replace the thermocouple. Refer to Replacing a Thermocouple later in this section. Part 00068B0 Issued / Nordson Corporation
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16 -6 Electrical System Replacing a Cordset To replace the heater or thermocouple on an applicator, replace the entire cordset with a new or rebuilt cordset. To rebuild a cordset, refer to Rebuilding a Cordset later in this section. You will need the following items: appropriate tools small rod for loosening a heater or thermocouple replacement cordset (new or rebuilt) heater lubricant for heaters. Disconnect and lock out electrical power to the system.. Disconnect the cordset that supplies power to the heater and/or thermocouple to be replaced. CAUTION: Risk of equipment damage. Disconnect electrical power to the applicator before removing an thermocouple. Exposing a thermocouple to ambient air can create a runaway heater condition, which can result in high temperatures that could damage the applictor or attached components. Component. See Figure -9. Replace the cordset, including the heater(s) and thermocouple, as shown in the following table. Refer to the applicator reference drawing provided in Applicator-Specific Reference Drawings in Section 8, Parts, as needed. Replacement Procedure Heater(s) a. Loosen the heater retainer screw(s), rotate the heater retainer(s) to free the heater(s), and remove the heater(s) from the manifold. NOTE: If a heater does not easily slide out of its bore, locate the small access hole on the bottom of the applicator. Insert a small rod in the access hole and gently push or tap on the rod to loosen the heater. b. Coat the new heater(s) with heater lubricant and insert the heater(s) in the manifold. c. Rotate the heater retainer(s) over the heater(s) and tighten the screw(s). Thermocouple a. Press in the thermocouple bayonet adapter, rotate the adapter about / turn counterclockwise, and remove the thermocouple. NOTE: If the applicator has an access hole in the applicator body directly behind the thermocouple, insert a rod into the access hole and gently push or tap the thermocouple to loosen it. If the applicator does not have an access hole, loosen the thermocouple by placing a small punch against the center of the thermocouple and carefully tapping on the punch with a hammer to loosen the seal between the thermocouple and the applicator body. b. Insert the new thermocouple in the manifold, press in the bayonet adapter, and turn the adapter about / turn clockwise. Part 00068B0 Issued / Nordson Corporation
17 Electrical System -7. Reconnect the cordset.. Restore the system to normal operation. Figure -9 Replacing a cordset on a spray (left) or bead (right) applicator (solenoid valves and/or mounting rods not shown for clarity). Heater retainer and screw. Heater. RTD Note: Some cordsets have two heaters. Rebuilding a Cordset To rebuild a cordset, order the appropriate cordset parts and obtain the cordset rebuild instruction sheet (P/N 0898) from or contact your Nordson representative for assistance. 008 Nordson Corporation Issued /08 Part 00068B0
18 -8 Electrical System Thermocouple Voltage Table Table - lists thermocouple voltage as a function of temperature. Refer to Checking a Thermocouple earlier in this section for the procedure for checking a thermocouple. Table - Thermocouple Voltage as a Function of Temperature Temperature Voltage Temperature Voltage 8 C 6. F 0.9 mv 6 C.8 F. mv 9 C 66. F.00 mv 7 C 6.6 F.9 mv 0 C 68.0 F.0 mv 8 C 8. F. mv C 69.8 F.0 mv 9 C 0. F.60 mv C 7.6 F.6 mv 0 C F.6 mv C 7. F. mv C.8 F.70 mv C 7. F.6 mv C.6 F.76 mv C 77.0 F. mv C 7. F.8 mv 6 C 78.8 F.7 mv C 9. F.87 mv 7 C 80.6 F. mv C F.9 mv 8 C 8. F.7 mv 6 C.8 F.97 mv 9 C 8. F. mv 7 C.6 F.0 mv 0 C 86.0 F.8 mv 8 C 6. F.08 mv C 87.8 F.6 mv 9 C 8. F. mv C 89.6 F.69 mv 60 C 0 F.9 mv C 9. F.7 mv 6 C.8 F. mv C 9. F.79 mv 6 C.6 F.0 mv C 9.0 F.8 mv 6 C. F. mv 6 C 96.8 F.90 mv 6 C 7. F. mv 7 C 98.6 F.9 mv 6 C 9 F.6 mv 8 C 00. F.00 mv 66 C 0.8 F. mv 9 C 0. F.06 mv 67 C.6 F.7 mv 0 C 0.0 F. mv 68 C. F.6 mv C 0.8 F.6 mv 69 C 6. F.68 mv C 07.6 F. mv 70 C 8 F.7 mv C 09. F.7 mv 7 C 9.8 F.78 mv C. F. mv 7 C 6.6 F.8 mv C.0 F.8 mv 7 C 6. F.89 mv 7 C 6. F.9 mv 0 C.6 F.8 mv 7 C 67.0 F.00 mv 0 C 7. F. mv 76 C 68.8 F.0 mv 0 C 9. F.9 mv 77 C 70.6 F. mv 0 C.0 F.6 mv 78 C 7. F.6 mv 06 C.8 F.70 mv 79 C 7. F. mv 07 C.6 F.7 mv 80 C 76.0 F.7 mv 08 C 6. F.8 mv 8 C 77.8 F. mv 09 C 8. F.87 mv 8 C 79.6 F.8 mv 0 C 0.0 F.9 mv 8 C 8. F. mv C.8 F.97 mv 8 C 8. F.9 mv C.6 F 6.0 mv 8 C 8.0 F. mv C. F 6.08 mv 86 C 86.8 F.60 mv C 7. F 6. mv 87 C 88.6 F.6 mv C 9.0 F 6.9 mv 88 C 90. F.7 mv 6 C 0.8 F 6. mv 89 C 9. F.77 mv 7 C.6 F 6.0 mv 90 C 9.0 F.8 mv 8 C. F 6.6 mv 9 C 9.8 F.87 mv 9 C 6. F 6. mv Continued on next page Part 00068B0 Issued / Nordson Corporation
19 Electrical System -9 Table - Thermocouple Voltage as a Function of Temperature (contd) Temperature Voltage Temperature Voltage 9 C 97.6 F.9 mv 0 C 8.0 F 6.7 mv 9 C 99. F.98 mv C 9.8 F 6. mv 9 C 0. F.0 mv C.6 F 6.8 mv 9 C 0.0 F.09 mv C. F 6.6 mv 96 C 0.8 F. mv C. F 6.69 mv 97 C 06.6 F.0 mv C 7.0 F 6.7 mv 98 C 08. F.6 mv 6 C 8.8 F 6.8 mv 99 C 0. F. mv 7 C 60.6 F 6.86 mv 00 C.0 F.7 mv 8 C 6. F 6.9 mv 0 C.8 F. mv 9 C 6. F 6.97 mv 0 C 66.0 F 7.0 mv 8 C 6. F 8.60 mv C 67.8 F 7.09 mv 9 C 8. F 8.6 mv C 69.6 F 7. mv 60 C 0.0 F 8.7 mv C 7. F 7.0 mv 6 C.8 F 8.77 mv C 7. F 7. mv 6 C.6 F 8.8 mv C 7.0 F 7. mv 6 C. F 8.88 mv 6 C 76.8 F 7.7 mv 6 C 7. F 8.9 mv 7 C 78.6 F 7. mv 6 C 9.0 F 8.99 mv 8 C 80. F 7.8 mv 66 C 0.8 F 9.0 mv 9 C 8. F 7. mv 67 C.6 F 9.0 mv 0 C 8.0 F 7.9 mv 68 C. F 9.6 mv C 8.8 F 7.6 mv 69 C 6. F 9. mv C 87.6 F 7.70 mv 70 C 8.0 F 9.7 mv C 89. F 7.76 mv 7 C 9.8 F 9. mv C 9. F 7.8 mv 7 C.6 F 9.8 mv C 9.0 F 7.87 mv 7 C. F 9. mv 6 C 9.8 F 7.9 mv 7 C. F 9.9 mv 7 C 96.6 F 7.98 mv 7 C 7.0 F 9. mv 8 C 98. F 8.0 mv 76 C 8.8 F 9.6 mv 9 C 00. F 8.09 mv 77 C 0.6 F 9.66 mv 0 C 0.0 F 8. mv 78 C. F 9.7 mv C 0.8 F 8. mv 79 C. F 9.77 mv C 0.6 F 8.6 mv 80 C 6.0 F 9.8 mv C 07. F 8. mv 8 C 7.8 F 9.89 mv C 09. F 8.7 mv 8 C 9.6 F 9.9 mv C.0 F 8. mv 8 C 6. F 0.00 mv 6 C.8 F 8.9 mv 8 C 6. F 0.0 mv 7 C.6 F 8. mv 8 C 6.0 F 0. mv 86 C 66.8 F 0.7 mv C 7. F.7 mv 87 C 68.6 F 0. mv C 9.0 F.79 mv 88 C 70. F 0.8 mv 6 C 0.8 F.8 mv 89 C 7. F 0. mv 7 C.6 F.90 mv 90 C 7.0 F 0.9 mv 8 C. F.96 mv 9 C 7.8 F 0. mv 9 C 6. F.0 mv 9 C 77.6 F 0.0 mv 0 C 8.0 F.07 mv 9 C 79. F 0.6 mv C 9.8 F. mv 9 C 8. F 0.6 mv C.6 F.8 mv 9 C 8.0 F 0.67 mv C. F. mv 96 C 8.8 F 0.7 mv C. F.9 mv 97 C 86.6 F 0.78 mv C 7.0 F. mv 98 C 88. F 0.8 mv 6 C 8.8 F. mv 99 C 90. F 0.89 mv 7 C 0.6 F.6 mv 00 C 9.0 F 0.9 mv 8 C. F. mv Continued on next page 008 Nordson Corporation Issued /08 Part 00068B0
20 -0 Electrical System Thermocouple Voltage Table (contd) Table - Thermocouple Voltage as a Function of Temperature (contd) Temperature Voltage Temperature Voltage 0 C 9.8 F.0 mv 9 C. F.7 mv 0 C 9.6 F.06 mv 0 C 6.0 F.6 mv 0 C 97. F. mv C 7.8 F.69 mv 0 C 99. F.7 mv C 9.6 F.7 mv 0 C 0.0 F. mv C. F.80 mv 06 C 0.8 F.9 mv C. F.8 mv 07 C 0.6 F. mv C.0 F.9 mv 08 C 06. F.0 mv 6 C 6.8 F.97 mv 09 C 08. F. mv 7 C 8.6 F.0 mv 0 C 0.0 F. mv 8 C 60. F.08 mv C.8 F.7 mv 9 C 6. F. mv C.6 F.6 mv 0 C 6.0 F.9 mv C. F.68 mv C 6.8 F. mv C 67.6 F.0 mv C 69. F.6 mv C 7. F. mv C 7.0 F.7 mv 6 C 7.8 F. mv 7 C 76.6 F.8 mv 8 C 78. F.6 mv 9 C 80. F.69 mv 0 C 8.0 F.7 mv C 8.8 F.8 mv C 8.6 F.86 mv C 87. F.9 mv C 89. F.97 mv C 9.0 F.0 mv 6 C 9.8 F.09 mv 7 C 9.6 F. mv 8 C 96. F.0 mv 9 C 98. F. mv 60 C 00.0 F. mv Part 00068B0 Issued / Nordson Corporation
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22 - Electrical System Parts This part of Section provides detailed parts lists for the electrical system. For other applicator parts, including a reference drawing and bill of materials specific to your applicator, refer to Section 8, Parts. The following chart provides guidance for reading the parts lists. The number in the Item column corresponds to the circled item number in the parts list illustration. A dash in this column indicates that the item is an assembly. The number in the Part column is the Nordson part number you can use to order the part. A series of dashes indicates that the part is not saleable. In this case, you must order either the assembly in which the part is used or a service kit that includes the part. The Description column describes the part and sometimes includes dimensions or specifications. The Note column contains letters that refer to notes at the bottom of the parts list. These notes provide important information about the part. The Quantity column tells you how many of the part is used to manufacture the assembly shown in the parts list illustration. A dash or AR in this column indicates that the amount of the item required in the assembly is not quantifiable. Item Part Description Quantity Note Assembly A Part of assembly A A Part of item Part of item AR NS Part of item NOTE A: Important information about item AR: As Required NS: Not Shown Part 00068B0 Issued / Nordson Corporation
23 Electrical System - Low-Power Adhesive Manifold Cordsets See Figure -0. Item Part Description Quantity Note Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 00 W, square connector 0679 Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 700 W, square connector 0666 Thermocouple, J-type, bayonet, 90-degree, A 6 x Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC, A.6 in. long (used on cordset 06807) 0677 Heater, 90-degree, 0.0 in. D, 700 W, 0 VAC, A.6 in. long (used on cordset 0679) 668 Contact pin 0, -0, 7 mm, plated gold 987 Screw, flat, self-tapping, -0 x 0. in Strain relief, metric, standard, PG, plastic Hood, plug 7 9 Plug insert, male Grommet, -conductor, PG Crimp contact pin, gold, mm 0 06 Adapter, PG to PG NOTE A: To replace a heater or sensor, Nordson Corporation recommends replacing the entire cordset. Old cordsets may be rebuilt by qualified personnel. To rebuild a cordset, order the appropriate cordset parts and refer to for the cordset rebuild instruction sheet (P/N 0898), or contact your Nordson representative for assistance. SENSOR PIN 6 (POS+)WHITE SENSOR PIN 7 (NEG ) RED GROUND (G) HEATER ( & ) 9 Figure -0 Low-power adhesive manifold cordset parts 008 Nordson Corporation Issued /08 Part 00068B0
24 - Electrical System High-Power Adhesive Manifold Cordset See Figure -. Item Part Description Quantity Note Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 00 W, square connector 0666 Thermocouple, J-type, bayonet, 90-degree, A 6 x Heater, 90-degree, 0.0 in. D, 700 W, 0 VAC, A.9 in. long 668 Contact pin 0, -0, 7 mm, plated gold 987 Screw, flat, self-tapping, -0 x 0. in Strain relief, metric, standard, PG, plastic Hood, plug 7 9 Plug insert, male Grommet, PG, -conductor, 8 mm 9 06 Adapter, PG to PG Wire-end, crimp-on /# Crimp contact pin, gold, mm NOTE A: To replace a heater or sensor, Nordson Corporation recommends replacing the entire cordset. Old cordsets may be rebuilt by qualified personnel. To rebuild a cordset, order the appropriate cordset parts and refer to for the cordset rebuild instruction sheet (P/N 0898), or contact your Nordson representative for assistance. Part 00068B0 Issued / Nordson Corporation
25 Electrical System - SENSOR PIN 7 (NEG ) SENSOR PIN 6 (POS+) PIN GROUND (G) CRIMP BOTH WIRES TOGETHER GROUND PIN PIN 6(+) YEL/GRN BLK WHT RED HEATER HEATER SENSOR 9 6 HEATER ( & ) 7 PIN 7( ) 8 Figure - High-power adhesive manifold cordset parts 008 Nordson Corporation Issued /08 Part 00068B0
26 -6 Electrical System Low-Power Heated Air Manifold Cordsets See Figure -. Item Part Description Quantity Note 00 Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 00 W, round connector Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 00 W, round connector 0666 Thermocouple, J-type, bayonet, 90-degree, A 6 x Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC, A.6 in. long (used on cordset 00) Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC, A.6 in. long (used on cordset ) 7678 Plug, 7-pin, water-resistant Item no. not used 9996 Strain relief, metric, standard, PG, plastic Grommet, -conductor, PG 7 06 Adapter, PG to PG NS 90 Tubing, heat-shrinkable ft NOTE A: To replace a heater or sensor, Nordson Corporation recommends replacing the entire cordset. Old cordsets may be rebuilt by qualified personnel. To rebuild a cordset, order the appropriate cordset parts and refer to for the cordset rebuild instruction sheet (P/N 0898), or contact your Nordson representative for assistance. NS: Not Shown 7 6 HEATER PIN GROUND Figure - Low-power heated air manifold cordset parts SENSOR PIN (NEG ) RED SENSOR PIN (POS+) WHITE HEATER PIN Part 00068B0 Issued / Nordson Corporation
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28 -8 Electrical System High-Power Heated Air Manifold Cordset See Figure -. Item Part Description Quantity Note Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 800 W, round connector 0666 Thermocouple, J-type, bayonet, 90-degree, A 6 x Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC, A.6 in. long 7678 Plug, 7-pin, water-resistant Item no. not used 9996 Strain relief, metric, standard, PG, plastic 6 06 Adapter, PG to PG Grommet, PG, -conductor, 8 mm Wire-end, crimp-on /#6 NS 90 Tubing, heat-shrinkable ft NOTE A: To replace a heater or sensor, Nordson Corporation recommends replacing the entire cordset. Old cordsets may be rebuilt by qualified personnel. To rebuild a cordset, order the appropriate cordset parts and refer to for the cordset rebuild instruction sheet (P/N 0898), or contact your Nordson representative for assistance. NS: Not Shown Part 00068B0 Issued / Nordson Corporation
29 Electrical System -9 T-CPL PIN # (NEG) RED GROUND T-CPL PIN # (POS) WHITE HEATER PIN # HEATER PIN # PIN BLK HEATER SOLDER BOTH WIRES TO GROUND PIN PIN PIN YEL/GRN YEL/GRN BLK T-COUPLE HEATER Figure - High-power heated air manifold cordset parts 008 Nordson Corporation Issued /08 Part 00068B0
30 -0 Electrical System Splitter and Adapter Cables See Figure -. These splitter and adapter cables can be used to connect the cordsets on hoses and applicators to the electrical receptacles on the melter. In most cases, extension cables will be needed. Item Part Description Quantity Note 8976 Splitter cable, C-style, heated air manifold AR cordsets, 0. m 89 Splitter cable, C-style, adhesive manifold cordset AR and heated air manifold cordset, 0. m 8976 Splitter cable, C-style, adhesive manifold AR cordsets, 0. m 8976 Adapter cable, C-style, heated air manifold AR cordset, 0. m 8976 Adapter cable, C-style, adhesive manifold AR cordset, 0. m Splitter cable, C-style, hose cordsets, 0. m AR AR: As Required 6 Figure - C-style splitter and adapter cables Part 00068B0 Issued / Nordson Corporation
31 Electrical System - Extension Cables See Figures -, -6, and -7. These extension cables can be used to connect splitter and adapter cables and/or hose and applicator cordsets to the electrical receptacles on the melter. Part Description Note 07 Extension cable, C-style, hose cordsets, 0. m (.6 ft) 600 Extension cable, C-style, hose cordsets, m (6.6 ft) 796 Extension cable, C-style, hose cordsets, m (. ft) 90 Extension cable, C-style, hose cordsets, m (6. ft) 869 Extension cable, C-style, hose cordsets, 6 m (9.7 ft) 670 Extension cable, C-style, hose cordsets, 8 m (6. ft) 67 Extension cable, C-style, hose cordsets, 0 m (.8 ft) 90 Extension cable, C-style, hose cordsets, m (9. ft) 6 Extension cable, C-style, hose cordsets, m (8.0 ft) 07 Extension cable, C-style, adhesive manifold cordsets, 0.6 m (.0 ft) 968 Extension cable, C-style, adhesive manifold cordsets, m (6.6 ft) 68 Extension cable, C-style, adhesive manifold cordsets, m (9.8 ft) 88 Extension cable, C-style, adhesive manifold cordsets, m (. ft) 66 Extension cable, C-style, adhesive manifold cordsets, m (6. ft) 699 Extension cable, C-style, adhesive manifold cordsets, 6 m (9.7 ft) 69 Extension cable, C-style, adhesive manifold cordsets, 7 m (.0 ft) 99 Extension cable, C-style, adhesive manifold cordsets, 8 m (6. ft) Extension cable, C-style, adhesive manifold cordsets, m (6. ft) 78 Extension cable, C-style, heated air manifold cordsets, m (. ft) 70 Extension cable, C-style, heated air manifold cordsets, m (6.6 ft) 7 Extension cable, C-style, heated air manifold cordsets, m (9.8 ft) 67 Extension cable, C-style, heated air manifold cordsets, m (. ft) 68 Extension cable, C-style, heated air manifold cordsets, m (6. ft) 6 Extension cable, C-style, heated air manifold cordsets, 6 m (9.7 ft) Extension cable, C-style, heated air manifold cordsets, 7 m (.0 ft) 66 Extension cable, C-style, heated air manifold cordsets, 8 m (6. ft) 6 Extension cable, C-style, heated air manifold cordsets, 9 m (9. ft) 608 Extension cable, C-style, heated air manifold cordsets, 0 m (.8 ft) 008 Nordson Corporation Issued /08 Part 00068B0
32 - Electrical System Extension Cables (contd) Figure - C-style hose cordset extension cable ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ Figure -6 C-style adhesive manifold cordset extension cable ÎÎÎÎÎÎÎÎÎÎÎÎÎ Figure -7 C-style heated air manifold cordset extension cable Part 00068B0 Issued / Nordson Corporation
33 Electrical System - Recommended Spare Parts and Supplies For a general spare parts and supplies list, refer to Recommended Spare Parts and Supplies in Section 8, Parts. Part Description Note Cordset, Universal applicator, C-style, J-type thermocouple, 0 VAC, 00 W, square connector 0679 Cordset, Universal applicator, C-style, J-type thermocuple, 0 VAC, 700 W, square connector Cordset, Universal applicator, C-style, J-type thermocuple, 0 VAC, 00 W, square connector 00 Cordset, Universal applicator, C-style, J-type thermocuple, 0 VAC, 00 W, round connector Cordset, Universal applicator, C-style, J-type thermocuple, 0 VAC, 00 W, round connector Cordset, Universal applicator, C-style, J-type thermocuple, 0 VAC, 800 W, round connector 0666 Thermocouple, J-type, bayonet, 90-degree, 6 x Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC,.6 in. long (used on cordsets and A ) 0677 Heater, 90-degree, 0.0 in. D, 700 W, 0 VAC,.00 in. long (used on cordset 0679) A 0677 Heater, 90-degree, 0.0 in. D, 700 W, 0 VAC,.00 in. long (used on cordset 06798) A 0090 Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC,.6 in. long (used on cordset 00) A Heater, 90-degree, 0.8 in. D, 00 W, 0 VAC,.6 in. long (used on cordset 06809) A 668 Contact pin 0, -0, 7 mm, plated gold (adhesive manifold cordsets) Crimp contact pin, gold, mm (adhesive manifold cordsets) Wire-end, crimp-on /#6 (high-power cordsets) 967 Tool, pin crimping 0086 Tool, pin extraction 6 Lubricant, heater (for the heaters) NOTE A: Refer to Applicator-Specific Reference Drawings in Section 8, Parts, for the part numbers of the heaters for your applicator. 008 Nordson Corporation Issued /08 Part 00068B0
34 - Electrical System Technical Data Electrical Specifications Refer to the identification plate on the applicator for voltage and wattage information. For the location of the identification plate on your applicator, refer to the reference drawing of the applicator in Applicator-Specific Reference Drawings in Section 8, Parts. Wiring Diagrams These wiring diagrams are provided for your reference as needed during troubleshooting activities. Refer also to Applicator-Specific Reference Drawings in Section 8, Parts, for wiring diagrams specific to your applicator. NOTE: The term sensor as used in these diagrams refers to the thermocouple. Cordset Pin Positions GROUND GND 7 6 HEATER HEATER 6 SENSOR 7 SENSOR Figure -8 Adhesive manifold cordset pin positions Figure -9 Heated air manifold cordset pin positions 6 6 GROUND SENSOR SENSOR HEATER HEATER Part 00068B0 Issued / Nordson Corporation
35 Electrical System - Splitter and Adapter Cables 6 6 A B C A A A A A B B B B B C C C C C PE 6 PE 6 PE B A Applicator Control Zon Sensor Heater Hose Control Zone Sensor Heater Figure -0 C-style splitter cable (two heated air manifold cordsets) wiring diagram A B C A A A A A B B B B B C C C C C PE Applicator Control Zone Heater Solenoid 6 7 Sensor PE 6 7 PE B A Hose Control Zone Heater Solenoid Sensor Figure - C-style splitter cable (two adhesive manifold cordsets) wiring diagram 008 Nordson Corporation Issued /08 Part 00068B0
36 -6 Electrical System Splitter and Adapter Cables (contd) A B C A A A A A B B B B B C C C C C PE 6 PE A Applicator Control Zo Solenoid 6 7 Sensor PE B Heater Hose Control Zone Sensor Heater Figure - C-style splitter cable (one adhesive manifold cordset and one heated air manifold cordset) wiring diagram 6 A B C A A A A A B B B B B C C C C C PE Figure - C-style adapter cable (one heated air manifold cordset) wiring diagram Hose Control Zone 6 PE Sensor Heater Solenoid Part 00068B0 Issued / Nordson Corporation
37 Electrical System A B C A A A A A B B B B B C C C C C PE 6 7 PE Hose Control Zone Heater Solenoid Sensor Figure - C-style adapter cable (one adhesive manifold cordset) wiring diagram 008 Nordson Corporation Issued /08 Part 00068B0
38 -8 Electrical System Splitter and Adapter Cables (contd) A B C A B C A B C A A A A A B B B B B C C C C C PE A A A A A B B B B B C C C C C PE A A A A A B B B B B C C C C C PE A Hose Control Zone Heater Sensor Solenoid Applicator Control Zone B Heater Sensor Solenoid Figure - C-style splitter cable (two hose cordsets) wiring diagram Part 00068B0 Issued / Nordson Corporation
39 Electrical System -9 Extension Cables Ground Heater Solenoid valve 6 Sensor Figure -6 C-style adhesive manifold cordset extension cable wiring diagram Sensor Heater 6 Ground Figure -7 C-style heated air manifold cordset extension cable wiring diagram 008 Nordson Corporation Issued /08 Part 00068B0
40 -0 Electrical System Extension Cables (contd) C B A A A A A A B B B B B C C C C C PE Hose phase (heater) Hose ground (heater) Applicator phase (heater) Applicator ground (heater) Additional heating phase (see Note) Hose sensor leads Hose sensor leads Applicator sensor leads Applicator sensor leads Sensor leads (see Note) Sensor leads (see Note) Solenoid leads/switch leads Solenoid leads/switch leads Switch leads/solenoid leads (see Note) Switch leads/solenoid leads (see Note) Ground A A A A A B B B B B C C C C C PE A B C Melter end NOTE: A, B, C, C, and C are not used in some systems (such as ATS systems). Hose end Figure -8 C-style hose cordset extension cable wiring diagram Part 00068B0 Issued / Nordson Corporation
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