Figure 23: REA 9000R Rear Mounting Plate Assembly ARCHIVE A I

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1 SERVICE MANUAL ADDENDUM-- ADDENDUM-- NOTE: This addendum has been issued to be included with Service Manual Number AA , REA Automatic Guns, effective and released for distribution as of December 1, This addendum contains revised drawings and parts lists for Figures 22, 23, 24 & 26, which are located in the Parts Identification section of the service manual. Figure 22: REA 9000R Solvent Base Assembly

2 Figure 23: REA 9000R Rear Mounting Plate Assembly

3 REA 9000R SOLVENT BASE ASSEMBLY (76110) 10) - ARTS LIST (Figures 22 & 23) REA 9000 Robot (Air Spray) Complete Assembly 76110S-xxxxC REA-9000 Robot (HVLP) Complete Assembly 76110L-xxxxC 1 Retaining Ring Air Cap: Flat Pattern, Air Spray, Standard R Flat Pattern, HVLP, Standard Fluid Nozzle: Flat Pattern, Air Spray, Standard Flat Pattern, HVLP, Standard Pressure Reducer, Air Spray Pressure Reducer, HVLP Barrel Shroud: 60 Degree Degree Screw, #8-32 x.5 (2 Required) (Included with Item 6) C 8 Retaining Pins (5 Required) (Included with Item 6) Coiled Fluid Tube LREA Barrel Retaining Ring LREA Barrel Snap Ring Electrode Cartridge Seal Tubing, 1/8 I.D. x 3/16 O.D Fitting, 1/8 T x 1/8 NPT Barb Valve Assembly: (Includes Items 19 thru 29) Valve Cap Clamping Nut Piston Cup VA Piston Nut Valve Spring Spring Washer Needle Seal Valve Body O-Ring,.426 I.D. x.070 C.S., Solvent Proof SSG Needle Seat Valve Needle Fitting, 1/4 T x 1/4 AN LSFI A Fitting, 5/16 T x 5/16 AN LSFI Manifold O-Ring,.364 I.D. x.070 C.S., Solvent Proof SSG Ferrule Nut Needle Shaft Assembly Packing Tube Rear Retainer O-Ring,.301 I.D. x.070 C.S., Solvent Resistant U-Cup Seal Spacer Packing Nut Gasket (Continued on Next Page)

4 REA 9000R SOLVENT BASE ASSEMBLY (76110) 10) - ARTS LIST (Figures 22 & 23) 44 Trigger Adjust Lock Nut Valve Rod Extension Fitting, 3/8 T x 1/4 NPT LSFI Tubing, 3/8 O.D. H Tubing, 3/16 O.D. SSP Fitting, 3/16 T x 1/8 NPT LSFI Body Screw, 5/16-18 x 1.50 Long (2 Required) C 52 Retaining Nut O-Ring,.239 I.D. x.070 C.S., Solvent Proof Elbow, 3/8 T x 1/4 NPT Screw, #10-32 x 1.5 Long LSFA Transformer Assembly LREA O-Ring,.551 I.D. x.070 C.S., Solvent Resistant Screw, M O-Ring,.426 I.D. x.070 C.S., Solvent Proof O-Ring,.614 I.D. x.070 C.S., Solvent Resistant Bushing Assembly O-Ring,.801 I.D. x.070 C.S., Solvent Resistant Bushing Retainer O-Ring,.487 I.D. x.103 C.S., Solvent Resistant O-Ring,.299 I.D. x.103 C.S., Solvent Resistant Piston Shaft Piston Washer Teflon Packing Cup Piston Nut, Jam, 3/ Spring Hex Nut, Air Valve Adjustment Nut Spring Piston Housing Spacer (2 Required) P Extension: 60 Degree Degree Retaining Ring Fitting, 3/16 T x 1/8 NPT LSFI Fitting, 1/8 T x 1/8 NPT (2 Required) Rear Plate Screw, 5/16 (2 Required) LSFA O-Ring,.208 I.D. x.070 C.S., Solvent Proof (3 Required) SSG O-Ring,.426 I.D x.070 C.S., Solvent Proof (2 Required) SSG O-Ring,.301 I.D. x.070 C.S., Solvent Proof (2 Required) SSG Fitting: (2 Required) (Following Parts Required to Make a Complete Fitting) Hex Nut EMF-201 Back Ferrule EMF-202 Front Ferrule EMF-203 Fluid Fitting O-Ring, Solvent Proof SSG Fitting, 3/8 T x 1/4 NPT (2 Required) LSFI (Continued on Next Page)

5 REA 9000R SOLVENT BASE ASSEMBLY (76110) 10) - ARTS LIST (Figures 22 & 23) 88 DR-1 Regulator Rear Mounting Plate Assembly: (Includes Items 89 thru 100) 36' of Cable & Hoses, Polyethylene Tube of Cable & Hoses, Polyethylene Tube of Cable & Hoses, Polyethylene Tube of Cable & Hoses, Polyethylene Tube of Cable & Hoses, Teflon Tube of Cable & Hoses, Teflon Tube of Cable & Hoses, Teflon Tube of Cable & Hoses, Teflon Tube Rear Plate Barbed Fitting (3 Required) EMF Fitting, 1/4 T x 1/4 AN LSFI Fitting, 3/8 T x 1/4 NPT (2 Required) Tubing, 3/16 O.D. SSP Fitting, 5/16 T x 5/16 AN LSFI Tubing, 1/4 O.D. SSP Tubing, 5/16 O.D. SSP O-Ring,.551 I.D. x.070 C.S., Solvent Resistant Plug connector (Includes Items 97 & 99) A Low Voltage Plug Extension Assembly Screw, M Low Voltage Cable Assembly: Cable, 36 ft Cable, 50 ft Cable, 75 ft Cable, 100 ft

6 Figure 24: REA 9000W Waterborne Assembly

7 REA 9000W WATERBORNE ASSEMBLY (77140) - ARTS LIST (Figure 24) REA 9000W Complete Assembly High Voltage Probe Assembly: (Includes Items 1 thru 13) High Voltage Probe Body Air Knife Electrode LREA High Voltage Probe Needle Shaft Tubing, 1/4 O.D. x 3/16 I.D., 4.25, Poly Coupling Compression Spring Contact Plug A Retaining Plug Compression Spring Retaining Ring, External Contact Pin Retaining Cap Retaining Nut Screw, 1/4-20 x 2 (4 Required) C High Voltage Probe Holder Assembly: (Includes Items 16 thru 21) Probe Holder Body Contact Rod Compression Spring Retaining Ring Contact Plunger A Retaining Cap O-Ring,.551 I.D. x.070 C.S., Solvent Resistant LSOR High Voltage Module Assembly: (Includes Items 22 & 24 thru 28) Module Shell Screw, #10-32 x F 24 Cable Adapter Contact Assembly Nut Connector Body Tube Fitting Nut, 3/8 T Fitting, 3/8 T x 1/4 NPT (2 Required) LSFI Bushing, 3/8 NPT x 1/4 NPT (2 Required) LSFI Gun Body LREA Mounting Bracket, Upper LREA Mounting Bracket, Lower LREA Screw, 5/16-18 x 1.50 (5 Required) LSFA Screw, 5/16-18 x 1 (2 Required) LSFA Fitting, 1/4 T x 1/4 AN LSFI Screw, 1/4-20 x 1.5 (2 Required) LSFA C 38 Fitting, 1/4 T x 1/8 AN (4 Required) LSFI Fitting, 3/8 T x 1/4 AN (2 Required) LSFI Rear Bulkhead Tubing, 3/8 O.D. x 1/4 I.D., FEP (20" Required) SSP Screw, 8-32 x.5 (2 Required) LSFA Gasket Fitting, 1/4 T x 1/8 NPT LSFI Fitting, 1/4 AN x 1/4 O.D. LSFI Tubing, 1/4 O.D. (3 Required) Elbow, 1/4 T x 1/8 NPT (Continued on Next Page)

8 REA 9000W WATERBORNE ASSEMBLY (77140) - ARTS LIST (Figure 24) 50 Cartridge Seal Electrode Retaining Ring Barrel Nut LREA High Voltage Module Bracket Screw, x.5 (4 Required) F 57 Barrel Fluid Nozzle Air Cap R 60 Air Cap Retaining Ring Pressure Reducer (Standard) Ferrule Nut O-Ring,.364 I. D. x.070 C.S., Solvent Proof SSG Trigger/Dump Manifold Fitting, 1/4 T x 1/4 AN LSFI Fitting, 3/8 T x 1/4 AN LSFI Valve Assembly: (Includes Items 69 thru 79) Valve Needle Needle Seat O-Ring,.426 I.D. x.070 C.S., Solvent Proof SSG Valve Body Needle Seal Spring Washer Valve Spring Piston Nut Piston Cup VA Clamping Nut Valve Cap Elbow, 1/8 NPT x 3/16 T Fitting, 1/8 NPT x 3/16 T (2 Required) LSFI Tubing, 3/16 O.D. (20 Required) SSP Needle Shaft Assembly LREA

9 Figure 26: REA 900A Solvent Base Assembly

10 REA 900A SOLVENT BASE ASSEMBLY (77359) - ARTS LIST (Figure 26) REA 900A Automatic (Air Spray) Complete Assy: Without Dump Valve 77359S-BB111 With Acetron Dump Valve 77359S-BB221 With Techtron Dump Valve 77359S-BB331 REA-900A Automatic (HVLP) Complete Assembly: Without Dump Valve 77359L-BB111 With Acetron Dump Valve 77359L-BB221 With Techtron Dump Valve 77359L-BB331 1 Air Nozzle Retaining Ring Air Cap: Flat Pattern, Air Spray, Standard R Flat Pattern, HVLP, Standard Fluid Nozzle: Flat Pattern, Air Spray, Standard Flat Pattern, HVLP, Standard Seal Nut O-Ring, I.D. x.103 C.S., Solvent Resistant Shroud Coiled Fluid Tube (Route on Right Side) LREA Barrel Assembly, REA Retaining Nut LREA Retaining Ring Needle Electrode Cartridge Seal Fitting, 1/4 T x 1/4 AN LSFI Adapter Fitting O-Ring,.364 I.D. x.070 C.S., Solvent Proof SSG Pressure Reducer, Air Spray Pressure Reducer, HVLP Needle Shaft Assembly Packing Tube Rear Needle Retainer O-Ring,.301 I.D. x.070 C.S., Solvent Resistant Spring Loaded U-Cup Seal Seal Spacer Packing Nut Barrel Gasket Trigger Adjust Lock Nut Valve Rod Extension Valve Seal Retaining Nut O-Ring,.239 I.D. x.070 C.S., Solvent Proof Elbow, 1/4 NPT x 3/8 T (2 Required) Transformer Assembly LREA Screw, #10-32 x 1.5 Long LSFA O-Ring,.551 I.D. x.070 C.S., Solvent Resistant Low Voltage Cable Plug Assembly [Includes Item 35] Screw, M (Continued on Next Page)

11 REA 900A SOLVENT BASE ASSEMBLY (77359) - ARTS LIST (Figure 26) 38 Low Voltage Cable Assembly: Cable, 36 ft Cable, 50 ft Cable, 75 ft Cable, 100 ft Gun Body Assembly Fitting, 3/16 T x 1/8 NPT LSF Screw, 5/16-18 x 1" Long (2 Required) C 42 O-Ring,.426 I.D. x.070 C.S., Solvent Proof O-Ring,.614 I.D. x.070 C.S., Solvent Resistant Bushing Assembly Bushing Retainer O-Ring,.487 I.D. x.103 C.S., Solvent Resistant O-Ring,.299 I.D. x.103 C.S.,Solvent Resistant Piston Shaft Piston Washer Teflon Packing Cup Piston Jam Nut 3/ Spring Hex Nut Air Valve Adjustment Nut Spring Piston Housing Fitting, 1/8 NPT x 1/4 T LSFI Valve Assembly: (Includes Items 60 thru 70) Valve Cap Clamping Nut Piston Cup VA Piston Nut Valve Spring Spring Washer Needle Seal Valve Body O-Ring,.426 I. D. x.070 C.S., Solvent Proof SSG Needle Seat Valve Needle SS Male Connector, 3/8 Tube x 1/4 NPT 41-FTC Tubing, 3/8 O.D. x 1/4 I.D., FEP (8 ft. Required) SSP-5020 Label, Grounded Fluid Supply (2 Required) Fitting, 1/4 AN x 3/8 T LSFI Screw: For Use With Assembly Without Dump Valve (2 Required) LSFA C For Use With Assembly With Dump Manifold (4 Required) LSFA C 75 Fitting, 1/4 AN x 3/8 T LSFI Manifold Assembly: Without Dump Valve With Acetron Dump Manifold With Techtron Dump Manifold Rear Bulkhead Plate (Continued on Next Page)

12 REA 900A SOLVENT BASE ASSEMBLY (77359) - ARTS LIST (Figure 26) 78 Fitting, 1/4 AN x 1/4 T LSFI Screw, 3/8-16 x.75 Long LSFA C 80 Tubing, 3/8 O.D. x 1/4 I.D. (17.25 Total Required) H Tube Fitting, 1/4 NPT x 3/8 O.D. (2 Required) LSFI Tubing, 3/16 O.D. x.025 Wall (10.5 Required) SSP Tube Fitting, 1/8 NPT x 3/16 O.D. LSF Tube Fitting, 1/4 NPT x 1/2 O.D. (2 Required) LSFI Tube Fitting, 1/8 NPT x 1/4 O.D. (2 Required) LSFI Gun Bar Bracket (Upper) Screw, 5/16-18 x 1.50 Long (5 Required) LSFA Gun Bar Bracket (Lower) LREA O-Ring,.801 I.D. x.070 C.S., Solvent Resistant Technical/Service Assistance Automotive Assembly and Tier I: Telephone: 800/ Fax: 419/ Industrial Systems: Telephone: 800/ Fax: 419/ Ransburg Guns: Telephone: 800/ Fax: 419/ (Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.) Form Litho U.S.A. 08/ Illinois Tool Works Inc. All rights reserved. Models and specifications subject to change without notice.

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