D2HW. Sealed Ultra Subminiature Basic Switch. Ordering Information
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- Bernadette McGee
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1 Sealed Ultra Subminiature Basic Switch Smallest sealed snap-action switch in the industry with a very long stroke for reliable ON/OFF action. The case dimensions are 78% of conventional models, contributing to down-sizing of mechanical modules. Extra-long stroke even without levers. (OT: 1.4 mm) Made of environment-friendly materials. ll models are lead-free, including molded lead wire models. Ordering Information Model Number Legend: -@@@@@ Mounting Structure : Without posts (base-mounting) BR: Posts on right BL: Posts on left C: M3-screw mounting 2. Ratings 2: 1 m at 5 VDC to 2 at 12 VDC 3. ctuator 0: Pin plunger 1: Hinge lever 2: Long hinge lever 3: Simulated roller hinge lever 4: Hinge roller lever 6: Leaf lever 7: Simulated roller leaf lever 8: Long leaf lever 4. Contacts 1: SPDT 2: SPST-NC (Molded lead wire models only.) 3: SPST-NO (Molded lead wire models only.) 5. Terminals D: Straight PCB terminals DR: Right-angled PCB terminals DL: Left-angled PCB terminals H: Solder terminals M: Molded lead downwards MR: Molded lead on right-side ML: Molded lead on left-side Note dd S to the end of the model number for the UL/CSapproved version. 233
2 List of Models PCB-mounted Models ctuator Terminals Contact form Model With posts on right With posts on left Without posts Pin plunger Hinge lever Long hinge lever For PCB Straight SPDT D ngled -BR201DR -BL201DL --- Straight D ngled -BR211DR BL211DL --- Straight D ngled -BR221DR -BL221DL --- Simulated roller hinge lever Straight D ngled -BR231DR -BL231DL --- Note dd S to the end of the model number for the UL/CS-approved version. Consult your OMRON sales epresentative for details. Models with Solder Terminals or Molded Lead Wires ctuator Terminals Contact form Model With posts on right With posts on left M3-screw mounting Pin plunger Hinge lever Long hinge lever Solder SPDT -BR201H -BL201H -C201H Molded lead Downwards SPDT -BR201M -BL201M -C201M SPST-NC -BR202M -BL202M -C202M SPST-NO -BR203M -BL203M -C203M Right-side SPST-NC -BR202MR -BL202MR -C202MR SPST-NO -BR203MR -BL203MR -C203MR Left-side SPST-NC -BR202ML -BL202ML --- SPST-NO -BR203ML -BL203ML --- Solder SPDT -BR211H -BL211H -C211H Molded lead Downwards SPDT -BR211M -BL211M -C211M SPST-NC -BR212M -BL212M -C212M SPST-NO -BR213M -BL213M -C213M Right-side SPST-NC -BR212MR -BL212MR -C212MR SPST-NO -BR213MR -BL213MR -C213MR Left-side SPST-NC -BR212ML -BL212ML --- SPST-NO -BR213ML -BL213ML --- Solder SPDT -BR221H -BL221H -C221H Molded lead Downwards SPDT -BR221M -BL221M -C221M SPST-NC -BR222M -BL222M -C222M SPST-NO -BR223M -BL223M -C223M Right-side SPST-NC -BR222MR -BL222MR -C222MR SPST-NO -BR223MR -BL223MR -C223MR Left-side SPST-NC -BR222ML -BL222ML --- SPST-NO -BR223ML -BL223ML --- Note: 1. The length of standard lead (VSS0.5) for molded lead wire models is 30 cm. 2. dd S to the end of the model number for the UL/CS-approved version. Consult your OMRON sales representative for details. 234
3 ctuator Terminals Contact form Model With posts on right With posts on left M3-screw mounting Simulated roller hinge lever Hinge roller lever Leaf lever Simulated roller leaf lever Long leaf lever Solder SPDT -BR231H -BL231H -C231H Molded lead Downwards SPDT -BR231M -BL231M -C231M SPST-NC -BR232M -BL232M -C232M SPST-NO -BR233M -BL233M -C233M Right-side SPST-NC -BR232MR -BL232MR -C232MR SPST-NO -BR233MR -BL233MR -C233MR Left-side SPST-NC -BR232ML -BL232ML --- SPST-NO -BR233ML -BL233ML --- Solder SPDT -BR241H -BL241H -C241H Molded lead Downwards SPDT -BR241M -BL241M -C241M SPST-NC -BR242M -BL242M -C242M SPST-NO -BR243M -BL243M -C243M Right-side SPST-NC -BR242MR -BL242MR -C242MR SPST-NO -BR243MR -BL243MR -C243MR Left-side SPST-NC -BR242ML -BL242ML --- SPST-NO -BR243ML -BL243ML --- Solder SPDT -BR261H -BL261H -C261H Molded lead Downwards SPDT -BR261M -BL261M -C261M SPST-NC -BR262M -BL262M -C262M SPST-NO -BR263M -BL263M -C263M Right-side SPST-NC -BR262MR -BL262MR -C262MR SPST-NO -BR263MR -BL263MR -C263MR Left-side SPST-NC -BR262ML -BL262ML --- SPST-NO -BR263ML -BL263ML --- Solder SPDT -BR271H -BL271H -C271H Molded lead Downwards SPDT -BR271M -BL271M -C271M SPST-NC -BR272M -BL272M -C272M SPST-NO -BR273M -BL273M -C273M Right-side SPST-NC -BR272MR -BL272MR -C272MR SPST-NO -BR273MR -BL273MR -C273MR Left-side SPST-NC -BR272ML -BL272ML --- SPST-NO -BR273ML -BL273ML --- Molded lead Downwards SPDT -BR281M -BL281M -C281M SPST-NC -BR282M -BL282M -C282M SPST-NO -BR283M -BL283M -C283M Right side SPST-NC C282MR SPST-NO C283MR Note: 1. The length of standard lead (VSS 0.5) for molded lead wire models is 30 cm. 2. dd S to the end of the model number for the UL/CS-approved version. Consult your OMRON sales representative for details. Specifications Ratings Note The ratings values apply under the following test conditions: Rated voltage (V) Resistive load mbient temperature: 20±2 C 125 VC 0.1 mbient humidity: 65±5% Operating frequency: 30 operations/min 12 VDC 24 VDC 42 VDC
4 s Item Operating speed Operating frequency Insulation resistance Contact resistance (initial value) Dielectric strength Vibration resistance (see note 2) Shock resistance (see note 2) Note: 1. The data given above are initial values. 2. For the pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For the lever models, they apply at the total travel position. The values shown apply for malfunctions of 1 ms max. 3. For testing conditions, consult your OMRON sales representative. pproved Standards Consult your OMRON sales representative for specific models with standard approvals. UL1054 (File No. E41515)/CS C22.2 No. 55 (UL approval) Contact Form 1 mm to 500 mm/s (for pin plunger models) 30 operations/min max. 100 MΩ min. (at 500 VDC) Contact Specifications Note Specification 100 mω max. (molded lead wire models: 150 mω max.) 600 VC, 50/60 Hz for 1 min between terminals of the same polarity 1,500 VC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each terminal and non-current-carrying metal parts Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Destruction: 1,000 m/s 2 {approx. 100 G} max. Malfunction: 300 m/s 2 {approx. 30 G} max. Durability (see note 3) Mechanical: 1,000,000 operations min. (30 operations/min) Electrical: 100,000 operations min. (20 operations/min) Degree of protection IEC IP67 (excluding the terminals on terminal models) Degree of protection against electric Class I shock Proof tracking index (PTI) 175 mbient operating temperature 40 to 85 C (with no icing) mbient operating humidity 95% max. (for 5 to 35 C) Weight pprox. 0.7 g (for pin plunger models with terminals) Rated voltage 125 VC VDC 2 SPDT SPST-NC (Molded Lead Wire Models Only) Item Specification Material Gap (standard value) Minimum applicable load (see note) Crossbar Gold alloy 1 m at 5 VDC Specification Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60% (λ60) reliability level. The equation λ60= /operations indicates that a failure rate of 1/2,000,000 operations can be expected at a reliability level of 60%. SPST-NO (Molded Lead Wire Models Only) COM NO NC (Blue) (Red) COM NC (Red) COM NO (Blue) Note Molded lead wire colors are indicated in parentheses. 236
5 Dimensions Mounting Structure and Reference Positions for Operating s Note ll units are in millimeters unless otherwise indicated. The reference positions used for FP,, and TTP values are as shown below for each type of mounting. Models without Posts -@ Models with Posts -B@ M3-screw Mounting Models -C@ 1.7 dia. 1.7 dia dia. 3.3±0.15 dia. Reference position Reference position Reference position Mounting Hole Dimensions (Reference) Mounting Hole Dimensions (Reference) dia. hole dia. hole (depth: 1.5 mm min.) (depth: 5 mm min.) M3 tap Terminals Straight PCB Terminals ngled PCB Terminals Solder Terminals 3.5 Three-0.6 Three-0.6 (3.1) Three-2 PCB Cutout Dimensions (Reference) PCB Cutout Dimensions (Reference) Three, dia. hole dia. hole (depth: 5 mm min.) 2.6 Molded Lead Wires Downwards +0.1 Three, 10 dia. hole Molded Lead Wires on Left-side Molded Lead Wires on Right-side (12) (12) (12) COM VSS 0.5 NO VSS 0.5 (Blue) NC VSS 0.5 (Red) (13.3) (13.3) 237
6 Dimensions and Operating s Note: 1. ll units are in millimeters unless otherwise indicated. 2. Dimensions not indicated in the above diagrams have a tolerance of ±0.2 mm. 3. The operating characteristics are for operation in the direction ( ). Pin Plunger Models -@20@@ 1.7 dia. Models without posts 0.75 N {76 gf} 0.10 N {10 gf} 1.4 mm (reference value) 0.25 mm 11.2 mm 10.4±0.2 mm 9.1 mm Models with posts and M3-mounting models 7.2 mm 6.4±0.2 mm 5.1 mm Hinge Lever Models -@21@@ Models without posts 0.75 N {76 gf} 0.07 N {7 gf} 1.6 mm (reference value) 12.8 mm 11.5± 10 mm Models with posts and M3-mounting models 8.8 mm 7.5± 6 mm Long Hinge Lever Models -@22@@ Models without posts 0.5 N {50 gf} 0.03 N {3 gf} 2.5 mm (reference value) 0.8 mm 15.5 mm 13.3±0.8 mm 11 mm Models with posts and M3-mounting models 11.5 mm 9.3±0.8 mm 7 mm Simulated Roller Hinge Lever Models -@23@@ 15 Models without posts 0.65 N {66 gf} 0.05 N {5 gf} 1.9 mm (reference value) 16.5 mm 15.2± 13.5 mm Models with posts and M3-mounting models 12.5 mm 11.2± 9.5 mm 238
7 Hinge Roller Lever Models 4.8 dia. 2.8 resin roller FP TTP ± t=0.3 stainless (1.15) (0.4) (4.6) Models with posts and M3-mounting models 0.65 N {66 gf} 0.03 N {3 gf} 1.9 mm (reference value) 0.6 mm 15.3 mm 14±0.6 mm 12.3 mm Leaf Lever Models -@26@@ Models with posts and M3-mounting models 1.8 N {183 gf} 0.20 N {20 gf} 1.8 mm (reference value) 9.3 mm 7.4± 5.8 mm Simulated Roller Leaf Lever Models -@27@@ Models with posts and M3-mounting models 1.8 N {183 gf} 0.20 N {20 gf} 2.0 mm (reference value) 12.5 mm 10.8± 8.9 mm Long Leaf Lever Models -@28@@ 20.85±1 t = 0.2 stainless 3.3±0.15 dia. Models with posts and M3-mounting models 0.9 N {92 gf} 0.05 N {5 gf} 2.8 mm (reference value) 0.7 mm 19 mm 15.4±1.5 mm 12.8 mm (12) dia. COM VSS 0.5 NO VSS 0.5 (Blue) NC VSS 0.5 (Red) (13.3) 239
8 Precautions Cautions Degree of Protection Do not use this product in water. lthough molded lead wire models satisfy the test conditions for the standard given below, this test is to check the ingress of water into the switch enclosure after submerging the Switch in water for a given time. Satisfying this test condition does not mean that the Switch can be used in water. IEC Publication 529, degree of protection IP67. Do not operate the Switch when it is exposed to water spray, or when water drops adhere to the Switch surface, or during sudden temperature changes, otherwise water may intrude into the interior of the Switch due to a suction effect. Prevent the Switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of Switch materials may result. Do not use the Switch in areas where it is exposed to silicon adhesives, oil, or grease, otherwise faulty contact may result due to the generation of silicon oxide. Terminal Connection When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Made sure that the capacity of the soldering iron is 30 W maximum. Do not take more than 3 s to solder the switch terminal. Improper soldering involving an excessively high temperature or excessive soldering time may deteriorate the characteristics of the Switch. When soldering the lead wire to the PCB terminal, pay careful attention so that the flux and solder liquid level does not exceed the PCB level. Side-actuated (Cam/Dog) Operation When using a cam or dog to operate the Switch, factors such as the operating speed, operating frequency, push-button indentation, and material and shape of the cam or dog will affect the durability of the Switch. Confirm performance specifications under actual operation conditions before using the Switch in applications. Correct Use Mounting Turn OFF the power supply before mounting or removing the Switch, wiring, or performing maintenance or inspection. Failure to do so may result in electric shock or burning. For M3-screw mounting models, use M3 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.27 to 0.29 N m. Exceeding the specified torque may result in deterioration of the sealing or damage. For models with posts, secure the posts by thermal caulking or by pressing into an attached device. When pressed into an attached device, provide guides on the opposite ends of the posts to ensure that they do not fall out or rattle. Mount the Switch onto a flat surface. Mounting on an uneven surface may cause deformation of the Switch, resulting in faulty operation or damage. Operating Body Use an operating body with low frictional resistance and of a shape that will not interfere with the sealing rubber, otherwise the plunger may be damaged or the sealing may deteriorate. Handling Do not handle the Switch in a way that may cause damage to the sealing rubber. When handling the Switch, ensure that pressure is not applied to the posts in the directions shown in the following diagram. lso, ensure that uneven pressure or pressure in a direction other than the operating direction is not applied to the ctuator as shown in the following diagram. Otherwise, the post, ctuator, or Switch may be damaged, or the service life may be reduced. Wiring Molded Lead Wire Models When wiring molded lead wire models, ensure that there is no weight on the wire or that there are no sharp bends near the parts where the wire is drawn out. Otherwise, damage to the Switch or deterioration in the sealing may result. Using Micro Loads Even when using micro load models within the operating range, inrush currents or surges may decrease the life expectancy of the Switch. Therefore, insert a contact protection circuit where necessary. LL DIMENSIONS SHOWN RE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by Cat. No. B105-E
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