Transcription

1 TOP-FO Automated Flow Control Valves (3-A) Stainless Steel Flow Control Equipment for the Food, everage, Dairy, Cosmetics, Pharmaceutical, iotechnology, and Electronics Processing Industries

2 TOP-FO Automated Flow Control Valves Table of Contents DCX3 Single Sealing Shut-Off DCX4 Single Sealing Divert Fractional DCX3 Single Sealing Shut Off Fractional DCX4 Single Sealing Divert Diaphragm DCX3 Single Sealing Shut Off Diaphragm DCX4 Single Sealing Divert DCX3 DE Double Sealing Shut Off DCX3 Regulating DCX3 FdC Tank ottom Single Sealing Shut Off VDCI-MC PFA PFA Seat Mixproof VDCI-MC SP eak Free Mixproof VDCI-MC PMO eak Free Mixproof VDCI MC PMO-C Mixproof VDCI ody Configurations VDCI-MC FdC Tank ottom Mixproof Manual Pressure Relief DCX3 Relief Adjustable Relief DCX3 Changeover Tank Service Vacuum-Pressure Relief ACS ICS Control Units Customized Equipment Notes... 37

3 DCX3 Single Sealing Shut-Off (3-A) DCX4 Single Sealing Divert (3-A) FEATURES Patented PFA floating plug seal that is easily cleaned during CIP and offers outstanding sealing at high temperatures and excellent chemical resistance. Heavy duty stainless steel pneumatic actuator that is capable of function changes: NO (Normally Open) NC (Normally Closed) DA (Double Acting). Clamp style operator connection (manual and automated) for easy inspection and maintenance. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Wide variety of body configurations: DCX3 () - (T) - (X) / DCX4 (/) - (/T) (T/). SPECIFICATIONS Size Range 1/2-6 Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: Options: 304 SS PFA floating plug seal FKM stem seal & body seal EPDM, FKM, or Silicone plug seal EPDM, FKM, or Silicone stem and body seal OD tube butt weld Sanitary clamp Others upon request ong stroke for improved solids handling Tangential bodies for horizontal installation PTFE diaphragm type body seal for stem isolation Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: 284 F (depending on seal type) Min. temperature: 23 F Max. working pressure: 116 psi Actuator air supply: 80 psi Minimum/116 psi Maximum Vacuum resistance: 0.4 cm 3 /s Signal Equipment ICS Control top valve sizes 1-3 ACS Control top valve sizes 4-6 Network options: point-to-point & AS-i (others upon request) DCX3 Automatic DCX4 Automatic 1

4 Dimensions DCX3/DCX4 Changeover valve Changeover valve C K H A F D E I /J G K H Tube A F D E C /J I G DCX3 Automatic DCX4 Automatic Tube A C D E Weight in lbs. F G H I J K DCX3 DCX4 DCX3 DCX4 DCX3 DCX4 DCX3 DCX / /

5 Performance Curve for DCX3/DCX4 Working conditions The working conditions are established for valve normally closed (NC), normally open (NO), or double acting (DA). SIZE 1-2-1/ Maximum pressure under the plug at 68 F 116 psi 116 psi 116 psi 116 psi Pressure drop DCX3/DCX4 changeover valves / P Pressure Drop (psi) Flow Rate U.S. Gal./Min. Pressure drop DCX3/DCX4 changeover valves 2-1/ /2 P Pressure Drop (psi) Flow Rate U.S. Gal./Min. Air supply of the actuator 80 to 116 psi (filtered dry air) Permissible maximum temperature 284 F Vacuum resistance (absolute pressure) 5.8 psi or 12 of Hg Test Valves meet the requirements of the ISO 5208 norm. 3

6 Fractional DCX3 Single Sealing Shut Off Fractional DCX4 Single Sealing Divert FEATURES PFA stem/plug that is easily cleaned during CIP and offers outstanding sealing at high temperatures and excellent chemical resistance. Heavy duty stainless steel pneumatic actuator that is capable of function changes: NO (Normally Open) NC (Normally Closed) DA (Double Acting). Clamp style operator connection (manual and automated) for easy inspection and maintenance. Wide variety of body configurations: DCX3 () - (T) (X) / DCX4 (/) (/T) - (T/). SPECIFICATIONS Size Range 1/2, 3/4, 1 Materials Service Conditions Max. temperature: 284 F (depending on seal type) ody: Stem: Optional stem: Operator: Valve seals: Optional seals: Connections: Signal Equipment Peek 304 SS (actuator) Thermoplastic (manual) PFA stem/plug FKM stem/body seal EPDM, FKM, Silicone, Isolast plug seal (316 stem type only) EPDM, FKM, or Silicone, Isolast stem/body seal OD tube butt weld Sanitary clamp Others upon request Min. temperature: 23 F Max. working pressure: 261 psi Actuator air supply: 80 psi Minimum/116 psi Maximum Vacuum resistance: 0.4 cm 3 /s DCX3 Automatic ICS Control top valve sizes 1/2-1 Network options: point-to-point & AS-i (others upon request) Surface Finish DCX3 Manual Ra Interior = 32Ra Ra Exterior = 40-50Ra DCX4 Automatic 4 DCX4 Manual

7 Dimensions Fractional DCX3/DCX4 K O I G /M 50 O H F D K E P C 50 E H F D I G /M J DCX3 Manual DCX3 Automatic N N P C A P C A DCX4 Manual DCX4 Automatic Tube A C D E F G H I J K M N O P DCX3 Weight in lbs. DCX4 Weight in lbs. Manual Automatic Manual Automatic 1/ / Pressure drop automated DCX3 small size changeover valve /2 3/4 P Pressure Drop (psi) A J P C A Flow Rate U.S. Gal./Min. 5

8 Diaphragm DCX3 Single Sealing Shut Off Diaphragm DCX4 Single Sealing Divert FEATURES Patented PFA floating plug seal that is easily cleaned during CIP and offers outstanding sealing at high temperatures and excellent chemical resistance. PTFE diaphragm type stem/body seal creates a barrier between the interior of the valve and the outside environment. Integral micro valve to indicate PTFE diaphragm failure. Heavy duty stainless steel pneumatic actuator that is capable of function changes: NO (Normally Open) NC (Normally Closed) DA (Double Acting). Clamp style operator connection (manual and automated) for easy inspection and maintenance. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Wide variety of body configurations: DCX3 () - (T) - (X) / DCX4 (/) - (/T) (T/). SPECIFICATIONS Size Range 1, 1-1/2, 2, 2-1/2, 3, 4, 6 Surface Finish Materials ody: Ra Interior = 32Ra Ra Exterior = 40-50Ra Stem: Service Conditions Operator: 304 SS Max. temperature: 284 F (depending on seal type) Valve seals: PFA floating plug seal Min. temperature: 34 F PTFE diaphragm type stem/body Max. working pressure: 116 psi seal Actuator air supply: 80 psi Minimum/116 psi Optional seals: EPDM, FKM, or Silicone plug seal Maximum Connections: Options: OD tube butt weld Sanitary clamp Others upon request Dual micro valve alcohol barrier Vacuum resistance: 0.4 cm 3 /s Signal Equipment ICS Control top valve sizes 1 3 ACS Control top valve sizes 4 6 Network options: point-to-point & AS-i (others upon request) 6

9 Dimensions Diaphragm DCX3/DCX4 K M H F N I G/J A Tube A F G H I J K M N Weight in lbs / /

10 DCX3 DE Double Sealing Shut Off FEATURES Non-independent double valve system Internal leakage chamber created by primary and secondary plug seals prevents cross contamination between process lines. Single micro valve for indication of leakage from the chamber. Heavy duty stainless steel actuator is capable of withstanding hydraulic shock under the plug. Clamp style operator connection (manual and automated) for easy inspection and maintenance. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Wide variety of body configurations: DCX3 () - (T) - (X). SPECIFICATIONS Size Range 2, 2-1/2, 3, 4 Surface Finish Ra Interior = 32Ra Materials Ra Exterior = 40-50Ra ody: Stem: Service Conditions Operator: 304 SS Max. temperature: 248 F (depending on seal type) Valve seals: FKM plug seals Min. temperature: 32 F FKM stem seal & body seal Max. working pressure: 116 psi Optional seals: Connections: Options: EPDM or Silicone plug seal EPDM, or Silicone stem & body seal OD tube butt weld Sanitary clamp Others upon request Additional micro valve for cleaning of leakage chamber Actuator air supply: 80 psi Minimum/116 psi Maximum Vacuum resistance: 0.4 cm 3 /s Signal Equipment ICS Control top valve sizes 2 3 ACS Control top valve sizes 4 Network options: point-to-point & AS-i (others upon request) 8

11 Dimensions DCX3 DE K E E H F G/J D F I I 1/8 Gaz Gas Micro valve for leakage indication C M Optional, washing micro valve A Tube A C D E F G H I J K M Weight in lbs /

12 DCX3 Regulating FEATURES Stainless steel parabolic stem profile allows for fluid control. Precision electro-pneumatic positioner (IP65 Rated). Heavy duty stainless steel actuator that is capable of function changes: NO (Normally Open) NC (Normally Closed). Clamp style operator connection for easy inspection and maintenance. Wide variety of body configurations: DCX3 (). SPECIFICATIONS Size Range 1, 1-1/2, 2, 2-1/2, 3, 4 Service Conditions Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: Options: (Parabolic type) 304 SS Parabolic SS plug (non-100% shut-off) FKM stem seal & body seal Parabolic SS plug (100% shut-off) with: EPDM, FKM, or Silicone seal EPDM or Silicone stem & body seal OD tube butt weld Sanitary clamp Others upon request Manual 304 SS operator Positioner: 24VDC powered 4-20mA or 0-10V input signal Max. temperature: 284 F (depending on seal type) Min. temperature: 23 F Max. working pressure: 87 psi Max. sealing pressure: 116 psi (with elastomer sealed parabolic plug) Actuator air supply: 80 psi Minimum/116 psi Maximum Vacuum resistance: 0.7 cm 3 /s (with elastomer sealed parabolic plug) Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra 10

13 Dimensions DCX I F K J E H A DCX3 regulating type Tube A E F H I J K Weight in lbs / / Cv Flow Characteristics 1 psi) % OPENING OF VAVE 1 1-1/ / : Optimum operating point 11

14 DCX3 FdC Tank ottom Single Sealing Shut Off FEATURES Patented PFA floating plug seal that is easily cleaned during CIP and offers outstanding sealing at high temperatures and excellent chemical resistance. ody & plug shape provide minimal fluid retention area. Rising plug or lowering plug type depending on application. Heavy duty stainless steel pneumatic actuator that is capable of function changes: NO (Normally Open) NC (Normally Closed) DA (Double Acting). Clamp style operator connection (manual and automated) for easy inspection and maintenance. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. ody configuration: DCX3 FdC (). SPECIFICATIONS Size Range 1, 1-1/2, 2, 2-1/2, 3, 4 Surface Finish Materials ody: Stem: Operator: Valve seals: Optional seals: Tank connection: Connections: Options: 304 SS PFA floating plug seal FKM stem seal & body seal EPDM, FKM, or Silicone plug seal EPDM, FKM, or Silicone stem & body seal Special tank flange for welding OD tube butt weld Sanitary clamp (45 outlet) Others upon request ong stroke for improved solids handling Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: Min. temperature: 23 F Max. working pressure: Sealing Pressure: Actuator air supply: 284 F (depending on seal type) 87 psi 101 psi Vacuum resistance: 0.4 cm 3 /s 80 psi Minimum/116 psi Maximum Signal Equipment ICS Control top valve sizes 1 3 ACS Control top valve sizes 4 6 Network options: point-to-point & AS-i (others upon request) 12

15 Dimensions DCX3 FdC C Y C Y A A H K DCX3 FdC raising plug F M D I G /J Tank bottom changeover valve H K DCX3 FdC lowering plug F E D I G /J Tube A C D E F G H I J K M Weight in lbs / / Pressure drop Flow U.S. gal./min / /2 13

16 VDCI-MC PFA PFA Seat Mixproof FEATURES Patented PFA floating plug seal & independent plug seals that are easily cleaned during CIP and offer outstanding sealing at high temperatures and excellent chemical resistance. Compact heavy duty stainless steel pneumatic actuator. Clamp style operator connection to main body for easy inspection and reduced maintenance time. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Precision machined balanced upper and lower plugs resist mechanical & thermal damage and protect against pressure spikes. eakage chamber with bottom discharge for positive identification of seal failure. SPECIFICATIONS Size Range 1-1/2, 2, 2-1/2, 3, 4 Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: 304 SS PFA floating plug seal, independent plug seal FKM stem seal, body seal, leak chamber plug seal EPDM stem seal, body seal, leak chamber plug seal OD tube butt weld Sanitary clamp Others upon request Service Conditions Max. temperature: 266 F Max. differential temp: 194 F (between upper & lower line) Min. temperature: 23 F Max. working pressure: Max. CIP pressure: Actuator air supply: 131 psi 101 psi 80 psi Minimum/116 psi Maximum Signal Equipment ACS Control top valve sizes 1-1/2 4 Network options: point-to-point & AS-i (others upon request) Optional lantern mounted proximity switch for upper seat lift detection Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra 14

17 Dimensions VDCI-MC PFA K F D E H A I G / J C M Tube A C D E F G H I J K M Weight in lbs. 1-1/ /

18 VDCI-MC SP eak Free Mixproof FEATURES Sliding elastomer plug seals prevent product loss during fully open operation. Plug seals are easily cleaned during CIP during seat lifting operations. Compact heavy duty stainless steel pneumatic actuator. Clamp style operator connection to main body for easy inspection and reduced maintenance time. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Precision machined balanced upper and lower plugs resist mechanical & thermal damage and protect against pressure spikes. eakage chamber with bottom discharge for positive identification of seal failure. SPECIFICATIONS Size Range 1-1/2, 2, 2-1/2, 3, 4 Surface Finish Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: 304 SS FKM plug seal, independent plug seals FKM stem seal, body seal, leak chamber plug seal EPDM plug seal, independent plug seals EPDM stem seal, body, seal, leak chamber plug seal OD tube butt weld Sanitary clamp Others upon request Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: 248 F Max. differential temp: 194 F (between upper & lower line) Min. temperature: 23 F Max. working pressure: Max. CIP pressure: Actuator air supply: 131 psi 101 psi 80 psi Minimum/116 psi Maximum Signal Equipment ACS Control top valve sizes 1-1/2 4 Network options: point-to-point & AS-i (others upon request) Optional lantern mounted proximity switch for upper seat lift detection 16

19 Dimensions VDCI-MC SP Mixproof valve A H K F M C N E I 0 / P Tube A C D E F G H I J K M N O P Weight in lbs. 1-1/ /

20 VDCI-MC PMO eak Free Mixproof FEATURES eakage chamber & discharge size conform to USDA PMO Pasteurized Milk Ordinance requirements. Sliding elastomer plug seals prevent product loss during fully open operation. Plug seals are easily cleaned during CIP during seat lifting operations. Compact heavy duty stainless steel pneumatic actuator. Clamp style operator connection to main body for easy inspection and reduced maintenance time. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. Precision machined balanced upper and lower plugs resist mechanical & thermal damage and protect against pressure spikes. eakage chamber with bottom discharge for positive identification of seal failure. SPECIFICATIONS Size Range 1-1/2, 2, 2-1/2, 3, 4 Surface Finish Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: 304 SS FKM plug seal, independent plug seals FKM stem seal, body seal, leak chamber plug seal EPDM plug seal, independent plug seals EPDM stem seal, body, seal, leak chamber plug seal OD tube butt weld Sanitary clamp Others upon request Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: 248 F Max. differential temp: 194 F (between upper & lower line) Min. temperature: 23 F Max. working pressure: Max. CIP pressure: Actuator air supply: 131 psi 101 psi 80 psi Minimum/116 psi Maximum Signal Equipment ACS Control top valve sizes 1-1/2 4 Network options: point-to-point & AS-i (others upon request) Optional lantern mounted proximity switch for upper seat lift detection 18

21 Dimensions VDCI-MC PMO A H K F C N E I 0 / P Mixproof valve M Tube A C D E F G H I J K M N O P Weight in lbs. 1-1/ /

22 VDCI MC PMO-C Mixproof New Generation Continuous Operation (7 days a week, 24 hours a day) The new design of DEFINOX VDCI MC PMO-C mixproof valve meets the 3-A recommendations (85-02) in accordance with dairy sanitary requirements. The PMO-C mixproof valve technology allows two different liquids to cross over in complete safety even during seat lifting operations. Production no longer needs to completely stop during cleaning operations. Simple and high-tech design No need for an additional seal, due to an intermediate plug made from PEEK Thermoplastic (FDA approved). 3 identical O-rings which avoid risk of confusion between the spare parts during maintenance operations. The innovative design of the intermediate plug prevents turbulences into the leakage chamber and facilitates its correct positioning onto the lower plug. Patented solution The intermediate plug ensures double protection, even during the seat lifting operations: - No risk of mixing between two different liquids. - Natural vacuum in the leakage chamber. The patented design of the plug assembly prevents any CIP solution transfer into the opposite leakage chamber. 3-A design Our valve technology complies with 3-A standard which allows pasteurized milk in one chamber while CIP solution is flowing into the other chamber, without any risk of cross mixing. Another feature is to provide a leakage section identical to the one of the process pipeline. 20

23 PMO-C ACS control top with 3 solenoid valves and a linear sensor (detection of lower plug lifting) Compact actuator machined from solid stainless steel block, standard on all versions and options Fitted with quick-fitting pneumatic connections for easy maintenance Robust clamp collar enabling a quick disconnect of the plugs, which facilitates the maintenance Upper plug machined from solid stainless steel block Upper and lower plugs fitted with EPDM or FKM seals The counterbalance offers good resistance against water hammer antern fitted with switch for detection of the upper plug lifting Seal support plate Flush seals eak indicator showing faults in the sealing point between the plugs Intermediate plug made from high resistant plastic (PEEK) ower plug machined from solid stainless steel block eakage section identical to the process pipeline meeting PMO requirements ody machined from solid stainless steel block guaranteeing excellent resistance against mechanical and thermal distortions The body is the same design on all versions of the VDCI MC mixproof valve Flush seal easy to clean Cleanable counterbalance cover 21

24 Working Operations - PMO-C Closed phase Open phase Transfer of fluids in the upper line and the lower line with a leakage chamber between the two lines preventing the mixing of two different liquids Transfer of the fluid between the upper line and the lower line Cleaning of the upper line Cleaning of the lower line * Washing of the upper line and of the leakage chamber while operating the upper plug Washing of the lower line and of the leakage chamber while operating the lower plug *Washing of the lower balancer 22

25 Working Conditions - PMO-C F Working Conditions Working temperature: F F (-5 C C) Sterilization temperature: F (130 C) E M Max. working pressure: psi (9 bar) except during cleaning operations: 101 psi (7 bar) K Compressed air supply pressure:... from psi (from 5-7 bar) with ACS control top. Up to 116 psi (8 bar) in direct supply Tube A D Surface Finish Interior:...32Ra (0.8 µm) C Exterior:...47Ra (1.2 µm) Valve VDCI MC PMO-C Tube A C D E F (stroke) K M (with control top) Weight in lbs. 1-1/ / ND CV FOW COEFFICIENT ow High KV FOW COEFFICIENT ow High OPENING TIME (s) AIR CONSUMPTION (NI) 1-1/ /

26 Innovative Technology - PMO-C PEEK INTERMEDIATE PUG An intermediate plug 2 is inserted between the lower plug 3 and the upper plug 1 to prevent any risk of contamination between non-compatible products during the seat lifting (such as milk and cleaning solutions). An intermediate plug made from PEEK This intermediate plug is made from a specific type of natural plastic called PEEK and approved by the FDA. This plastic is more resistant to high temperatures and high pressure. SIDING O-RINGS 3 identical sliding O-ring seals 4 assembled on each plug ensure a perfect sealing during the opening and the closing of the valve. These O-rings offer a double security against the risk of mixing and facilitate the maintenance. 3 identical O-rings ORIGINA & INTEIGENT DESIGN The legs of the intermediate plug are positioned on the outside diameter to facilitate its centering onto the lower plug. This design prevents turbulences in the leakage chamber. 4 ifting of the lower plug ifting of the upper plug 24

27 VDCI ACS Control Top inear sensor Proximity switch on lantern Accuracy to 0.2 mm ifting detection of the lower plug Calibration on valve ifting detection of the upper plug COMMAND AND CONTRO SYSTEMS The ACS control top offers numerous options to facilitate the control and command of the VDCI MC PMO-C: AS-i or multi-voltage interface Detection of movements for each plug Use of a linear sensor Accurate adjustment of the sensor Quick disassembly of the control top for easy maintenance 25

28 VDCI ody Configurations Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type 7 Type 8 Type 9 Type 10 Type 11 Type 12 Type 13 Type 14 Type 15 Type 16 Type 17 Type 18 Type 19 Type 20 Type 21 Main body configurations Other configurations available on request 26

29 VDCI-MC FdC Tank ottom Mixproof FEATURES Patented PFA floating plug seal & independent lifting plug seal that are easily cleaned during CIP and offers outstanding sealing at high temperatures and excellent chemical resistance. ody & plug shape provide minimal fluid retention area. owering plug with sliding seal prevents leakage during valve opening. Integral micro valve to ensure secondary seal cleaning during seat lift. Clamp style operator connection for easy inspection and maintenance. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. SPECIFICATIONS Size Range 2, 2-1/2, 3, 4 Materials ody: Stem: Operator: Valve seals: Optional seals: Tank connection: Connections: 304 SS PFA floating plug seal, independent plug seal FKM stem seal, body seal, leak chamber plug seal EPDM stem seal, body seal, leak chamber plug seal Special tank flange for welding OD tube butt weld Sanitary clamp Others upon request Signal Equipment ACS Control top valve sizes 2 4 Network options: point-to-point & AS-i (others upon request) Optional lantern mounted proximity switch for upper seat lift detection Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: Max. differential temp: Min. temperature: 23 F Max. working pressure: Max. working pressure: Sealing Pressure: Actuator air supply: 284 F (depending on seal type) 194 F (between upper & lower line) 58 psi (in the tank) 87 psi (through the valve) 101 psi Vacuum resistance: 0.4 cm 3 /s 80 psi Minimum/116 psi Maximum 27

30 b F D E A A b Axis / ine a VIEW A-A A C D F E Dimensions VDCI-MC FdC DN /2-3 C TUE A G H I J F J D G H K/ (Required space for disassembly) A c DN d A E Axis / ine a VIEW A-A A C M G H I J Tube A C D E F G H I J K M Weight in lbs /

31 Manual Pressure Relief FEATURES Manual adjustment of relief pressures with the option of three different spring ranges. SMS style body nut for easy inspection, maintenance and cleaning. Heavy wall machined spherical bodies guarantee excellent resistance to thermal expansion and contraction. ody configuration: () type only. SPECIFICATIONS Size Range 1-1/2, 2 Materials ody: Stem: Operator: 304 SS Valve seals: FKM plug seal FKM stem seal & body seal Optional seals: EPDM plug seal EPDM stem & body seal Connections: OD tube butt weld Sanitary clamp Others upon request Available springs # psi relief pressure # psi relief pressure # psi relief pressure Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: 248 F Min. temperature: 32 F P N Q O A M M Q Tube A M N O P Q Weight in lbs. 1-1/

32 DCX3 Relief FEATURES Predetermined desired relief pressure allows the valve to relieve main piping overpressure which protects system equipment and piping. Valve is able to be activated to the open position for clean-in-place (CIP) operations. Heavy duty stainless steel actuator is able to be fitted with a variety of springs to achieve desired relief pressures. Clamp style operator connection for easy inspection and maintenance. SPECIFICATIONS Size Range 1, 1-1/2, 2, 2-1/2, 3, 4 Service Conditions Pressure tolerance: +/- 15% of set pressure Materials ody: Stem: Operator: Valve seals: Optional seals: Connections: Options: 304 SS PFA floating plug seal FKM stem seal & body seal EPDM, FKM, or Silicone plug seal EPDM or Silicone stem & body seal OD tube butt weld Sanitary clamp Others upon request Air assist with regulator for increased relief pressures Max. temperature: 248 F (depending on seal type) Min. temperature: 23 F Max. working pressure: psi (valve size dependant) Actuator air supply: 80 psi Minimum/116 psi Maximum Vacuum resistance: 0.4 cm 3 /s Surface Finish Ra Interior = 32Ra Ra Exterior = 40-50Ra 30

33 Dimensions DCX3 Relief E H D F G C Changeover valve A DCX3 relief type Tube A E F H C D G Weight in lbs / /

34 Adjustable Relief DCX3 Changeover ADVANTAGES Reduction of tolerance of the adjustment value Easy to adjust with a standard wrench High precision of response during excess pressure Working security Protection against excessive pressure Compact Adjustment system integrated in the valve SPECIFICATIONS Relief fractional DCX3 1/2-3/4 - X body Service Conditions Max. temperature: +140 C Min. temperature: -5 C DIMENSIONS 1, 1-1/2, 2, 2-1/2, 3, 4 Max. working pressure: 8-12 bar (800 to 1200 kpa) depending on the diameter reduced because of its fine thread Vacuum resistance: 0.4 cm 3 /s CHARACTERISTICS Plug: standard or balanced Seals: PFA or elastomer ody: T - - X Relief R DCX T body Standard plug - elastomer seal OPTIONS Adjustable relief DCX3 changeover valve with 3 functions : Counter-pressure during cleaning, resistance to high pressure Relief DCX body alanced plug - PFA seal 32

35 Tank Service Vacuum-Pressure Relief FEATURES Manual valve that allows the following: Automatic seat lift to relieve air or fluid to prevent vessel overpressure Automatic seat retraction to allow air into a vessel to prevent vacuum conditions SPECIFICATIONS Size Range 2, 2-1/2, 4 Surface Finish Materials ody: Plug: Valve seals: Optional seals: Connections: PTFE Silicone EPDM Sanitary clamp Ra Interior = 32Ra Ra Exterior = 40-50Ra Service Conditions Max. temperature: 176 F Min. temperature: 32 F Pressure relief: Vacuum relief: psi see chart below 30 mar Optional Pressure Relief Springs Size Spring Relief Pressure J K 2 & 2-1/2 #1 10 psi #2 15 psi #3 20 psi #4 25 psi #5 35 psi 4 #1 15 psi #2 25 psi #3 35 psi Pressure relief spring # must be specified at time of order. I Tube A I J K Weight in lbs /

36 ACS ICS Control Units FEATURES Optimized Application A modular design Easy handling A user-friendly interface Quick-fitting electric and pneumatic connections Additional Functions A relief valve Optional linear sensor to detect plug operations Various electronic modules Easy assembly and disassembly News Simplified air circuit Threaded pneumatic connections on the base of the control top 2 Ranges For All Types Of Valves ACS (Advanced Control System) The ACS control top covers: DPAX range of butterfly valve from 1-6 DCX range of changeover valve from 1-6 VDCI MC range of mixproof valve from 1-1/2-6 ICS (Integrated Control System) The ICS control top covers: DPAX range of butterfly valve from 1-6 DCX range of changeover valve from 1-1/2-3 For choice SPECIFICATIONS ACS unit ICS unit Stainless steel cover Yes, optional Yes, optional Relief valve Yes Yes Point-to-point connections 24-48V AC/DC 24-48V AC/DC Multi-voltage modules PNP/NPN retro data PNP/NPN retro data AS-i connections AS-i 2.1 or AS-i 2.0 AS-i 2.1 or AS-i 2.0 Sensors 2 TOR sensors with fine adjustment 2 TOR sensors or 1 linear sensor Resolution 0.2 mm inear sensor Manual calibration No Stroke 80 mm External sensor Yes No Electrical consumption < 70 ma in AS-i < 70 ma in AS-i (1 SV and 1 sensor activated) < 50 ma in 24V DC < 50 ma in 24V DC Solenoid valves 1 to 3 SV 3/2 or 1 SV 5/2 (24V DC) 1 SV 3/2 (24V DC) Pneumatic functions NC - NO and DA NC - NO Pneumatic connections Quick 4/6 Quick 4/6 Air quality Dry air filtered to 10µm Dry air filtered to 10µm 500 to 700 kpa (5 to 7 bar) 500 to 700 kpa (5 to 7 bar) Yellow EDs (3 or 7): I/O Yellow EDs (3): I/O Display for version with module Red ED (1): faults Red ED (1): faults Green ED (1): power supply Green ED (1): power supply Operating temperature 0 C C 0 C C Protection index IP67 IP67 34

37 ACS ICS Control Units ACS ICS TOR sensors inear sensor 5.31 stainless steel version stainless steel version Accurate detection User interface 35

38 Customized Equipment We develop customized systems adapted to your process. Manifold Scraping System Tank Equipment Cip Ozone lender or Micro-lender Filter We bring you innovative solutions PIGGING SYSTEM Pigging no crossing body with absorber Pigging crossing body All valves are manufactured by Definox 36

39 Always Giving You Top of the ine Service and Quality Contact your Top ine Representative for Assistance Office: P.O. ox 264 radford, PA Plant: 21 Valley Hunt Drive ewis Run, PA Fax: Top ine is a leading supplier of sanitary stainless steel process equipment. Serving the food, beverage, dairy, pharmaceutical, biotechnological and personal care industries. For over 50 years we ve provided our customers with exceptional customer service and quality products. We are committed to meeting the fastest delivery, new product development and application engineering to meet all our customer s needs with our extensive inventory and expert sales team. Top ine specializes in stainless steel materials type 304 and 316. Our modern, well equipped manufacturing facilities are staffed by skilled and dedicated craftsmen. Consistently meeting important tolerances and finish specifications is of primary concern to us. efore any products leave our plant they are subjected to rigid quality assurance checks. Top ine should always be considered your first choice for both standard and custom fabricated stainless steel products. imited Warranty Top ine Process Equipment Company products are warranted to be free of defects in material or workmanship for a period of one year from date of shipment. Warranty covers those Top ine products used in an approved installation and maintained in strict accordance with recognized standard industry practice. If, after properly authorized return, Top ine determines that products are defective, Top ine may at its option, repair or replace such defective products. Top ine shall not be liable for consequential, indirect or incidental damages. The above warranty is in lieu of all other warranties, expressed or implied CAT-DEF 10/18