Lycoming Aircraft Engines Parts Catalog

Transcription

1 Aircraft Engines Parts Catalog TIO/LTIO-540-UA Series Wide Cylinder Flange Model Part No. PC Oliver Street Williamsport, PA 770

2 Aircraft Engines Parts Catalog TIO/LTIO-540-UA Series Wide Cylinder Flange Model Part No. PC Oliver Street Williamsport, PA 770

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4 TECHNICAL PUBLICATION REVISION REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE PC-35-B TIO/LTIO-540-UA PC-35- FEBRUARY 983 Parts Catalog This page(s) furnished herewith are intended to replace the corresponding pages(s) of the publication indicated above. PREVIOUS REVISIONS CURRENT REVISION February 995 Added Figure 9A Pages 4-A and 4-B (Slick Pressurized Magnetos) January 009 Pages -3, -4; 9-, 9-, 9-3, 9-4, by Lycoming All Rights Reserved Lycoming Engines a division of AVCO Corporation, a wholly owned subsidiary of Textron Inc.

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6 TIO/LTIO-540-UA PARTS CATALOG INTRODUCTION This illustrated parts catalog contains a complete parts listing for the Textron Lycoming TIO/LTIO-540-UA wide cylinder flange model aircraft engines. Major assembly and sub-assembly parts of the engines are listed in the Group Assembly sections in the general sequence of engine build up. A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessary during overhaul. The Numerical Index is provided for convenience in finding parts when only the part number is known. Parts coverage of Vendor Accessories used on Textron Lycoming engines may be found in the appropriate Vendor's Parts Catalog. A list of these publications appear in the latest edition of Service Letter No. L4. NOTES The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray; in no instance are they to be interpreted as examples of any specific engine, equipment or part therof. Any reference in this document to a suppliers/parts manufacturers' product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Textron Lycoming accepts responsibility for quality control and/or airworthiness of parts which do not pass through the Textron Lycoming quality control system. The Turbocharger and Control Components for this engine shall be supplied by the Airframe Manufacturer. SERVICE BULLETINS, INSTRUCTIONS AND LETTERS Although the information cotained in this parts catalog is up-to-date at time of publication, users are urged to keep abreast of later information through all Textron Lycoming distributors of from the factory by subscription. Consult the latest edition of Service Letter No. L4 for subscription information. i

7 TIO/LTIO-540-UA PARTS CATALOG TABLE OF CONTENTS SECTION PAGE Introduction i Table of Contents contents...ii ents...ii Oversize and Undersize Parts...iii. CRANKCACASE, CRANKSHAFT AND CAMSHAFT GROUP Crankcase AAssembly...- Oil Level Gage and Engine M ounting Brackets...- Crankcase Related Parts...-5 Crankshaft and Related Parts Camshaft andd Related Parts Propeller Governor Drive AssemblyA bly... - Crankshaft and Fuel Pump p Idler G Gears ears...-3 Crankcase Attaching Parts ACCESSO] RY HOUSING AND RELATED PARTS Accessory Housing A ssem bly...- Oil Pump Assy. and Accessory H ousing A ttaching Parts...-3 Fuel Pump Assemblies blies...-5 Vacuum Pump Drive, O Oil Cooler Cooler and and Breather Breather Fittings...-7 Hydraulic P m p Drive and Covers...-9 Oil Filter Assembly and and oil Oil Cooler Bypass Bypass Valve V alve CYLINDEIR, PISTON AND VALVE TRAIN Connecting Rods, Pistons and Ring A ssem blies Cylinder Assem bly...3- Valve Assembly nbly Cylinder Related Parts IGNITION SYSTEM Magnetos, Magneto Drives and Spark Plugs ELECTRICAL COMPONENTS Alternator and Belt...5- Starter Motor or and Attaching Parts...5- Alternator Mounting and Attaching A Parts Parts OIL SUMP AND INDUCTION SYSTEM Oil Sump and d Induction H Housing A Assembly bly...6- Intake Pipes and A ir Inlet H ousing Fuel Injector, Fuel M Manifold and Air A ir Bleed Nozzles N ozzles TURBOCHARGER AND EXHAUST SYSTEMS Intercooler Assembly and Related Parts...7- Note Page - Turbocharger and Com ponents SERVICE KIT SECTION NUMERICAL IND EX ii

8 Lycoming TIO/LTIO-540-UA PARTS CATALOG Oversize and Undersize Parts Listing PART NO. DESCRIPTION OVERSIZE UNDERSIZE S S S LW-688 LW-3 LW-3885 LW-4830 LW-568 STD-065 BUSHING GUIDE INSERT DOWEL SEAT BUSHING, Counterweight BUSHING BUSHING RING RING BUSHING GUIDE BUSHING SEAT BEARING BEARING BEARING SEAL DOWEL P0 P05 P0 P5 P0 P30 P50 M03 M06 M0 X X X X X X X X X X SEE LATEST EDITION OF SERVICE INSTRUCTION NO. 43 FOR APPLICATION. X X X X SEE LATEST EDITION OF SERVICE INSTRUCTIONO. 4 FOR APPLICATION. X X X X X X X X X X X X X X X X X X X X X X X X I I X* X* X* X X X X X X Studs available in P03, P07 and P. * Also available in P0 oversize. NOTE When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper part number. For example, to order bearing LW-3885 in.003 undersize, order part number LW-3885-M3. Oversize code letter is "P" while undersize code letter is "M". These letters are then followed by the number designating the size in thousandths of an inch. iii

9 FIG. REF Lycoming TIO/LTIO-540-UA PARTS CATALOG PART NUMBER LW-808 3C- 3C D LW-3794 STD STD STD C CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY DESCRIPTION CRANKCASE ASSEMBLY STUD. 5/6-8 x -/ long STUD, 5/6-8 x -5/8 long STUD, 3/8-6 x -5/8 long STUD. 3/8-6 x.00 long STUD. 3/8-6 x -3/4 long STUD. 3/8-6 x -/8 long, drilled STUD. /-3 x -7/8 long STUD. 5/6-8 x.00 long, drilled DOWEL, / dia. x /6 long, hollow PLUG, /8 pipe x 3/8 long RETAINER. Shroud tube seal PLUG, /6-7 pipe. Allen head DOWEL, Crankshaft bearing DOWEL, 5/6 dia x / long BUSHING, Governor drive idler shaft STUD. 5/6-8 x -3/4 long NOZZLE ASSEMBLY. Piston cooling QUALTITY PER ASSEMBLY -

10 TIO/LTIO-540-UA PARTS CATALOG Figure. CRANKCASE ASSEMBLY -

11 FIG. REF Lycomlng TIO/LTIO-540-UA PARTS CATALOG PART NUMBER LW STD-33 STD-678 STD-596 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY DESCRIPTION GASKET. Oil filler extension EXTENSION. Oil filler, -/6 long GASKET. Oil level gage GAGE ASSY. Oil level BRACKET. Engine mounting (Dynafocal) WASHER. 3/8 plain WASHER. 3/8 lock, internal teeth NUT. 3/8-4 plain. /64 thick QUALTITY PER ASSEMBLY -3

12 TIO/LTIO-540-UA PARTS CATALOG 8 Figure. OIL LEVEL GAGE AND ENGINE MOUNTING BRACKETS -4

13 FIG. REF Lycoming TIO/LTIO-540-UA PARTS CATALOG PART NUMBER 08B LW-73 STD LW-4830 LW LW CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE RELATED PARTS DESCRIPTION BALL, /6dia. SPRING, Oil pressure relief valve GASKET, -/4 I.D. x -/ O.D. x 3/3 annular VALVE ASSY., Oil pressure relief, adjustable BEARING, Crankshaft BEARING, Crankshaft (front) SEAL, Crankshaft, oil RING, Oil seal, 3/64 I.D. x 7/64 dia. BODY, Hydraulic tappet QUALTITY PER ASSEMBLY -5

14 Lycomlng TIO/LTIO-540-UA PARTS CATALOG Figure 3. CRANKCASE RELATED PARTS -6

15 TIO/LTIO-540-UA A PARTS CATALOG FIG. REF. 4 PART NUMBER LW-7788 LW-7789 LW-7763* LW STD STD LW LW STD-09 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT AND RUEL PUMP IDLER GEARS DESCRIPTION CRANKSHAFT AND COUNTERWEIGHT ASSEMBLY CRANKSHAFT AND COUNTERWEIGHT ASSEMBLY CRANKSHAFT AND PLUG ASSEMBLY CRANKSHAFT AND PLUG ASSEMBLY PLUG,.00 dia. expansion BUSHING, Crankshaft dynamicounterweight PLUG, -/4 dia. BUSHING, Propeller flange, long BUSHING, Propeller flange, short BUSHING, Propeller flange, indexing DOWEL, Stepped, 5/6 & /4 dia. x 35/64 long COUNTERWEIGHT ASSEMBLY BUSHING, Dynamicounterweight ROLLER, Dynamicounterweight, 6.3 order ROLLER, Dynamicounterweight, 5. order RING, Internal retaining WASHER, Dynamicounterweight GEAR, Crankshaft LOCKPLATE, Crankshaft gear BOLT, 5/6-4 x -3/4 long, hex. hd. QUALTITY PER ASSEMBLY * Used on TIO-540-UA engines. Used on LTIO-540-UA engines. -7

16 Lycoming TIO/LTIO-540-UA PARTS CATALOG Figure 4. CRANKSHAFT AND RELATED PARTS -8

17 Lycoming TIO/LTIO-540-UA PARTS CATALOG FIG. REF PART NUMBER 7648* LW MS CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CAMSHAFT AND RELATED PARTS CAMSHAFT CAMSHAFT (Reverse rotation) SHAFT ASSY., Tachometer PIN, 3/6 x -/64 long SPACER, Tachometer shaft centering RING, Internal retaining DESCRIPTION QUALTITY PER ASSEMBLY * Used on TIO-540-UA engines. ** Used on LT0-540-UA engines. -9

18 TIO/LTIO-540-UA PARTS CATALOG - 5 N Figure 5. CAMSHAFT AND RELATED PARTS -0

19 Minimum Lycoming TIO/LTIO-540-UA PARTS CATALOG FIG. REF. 6 PART NUMBER LW-044 LW-40 3 LW STD-9 6 STD AN565B03H LW STD-35 STD-35 4 STD STD-40 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP PROPELLER GOVERNOR DRIVE ASSEMBLY DESCRIPTION GEAR, Governor drive SHAFT, Propeller governor idler gear GEAR ASSY., Propeller governor idler BUSHING, Propeller governor idler gear DOWEL, 3/3 dia. x 7/3 long DOWEL. 3/3 dia. x 9/3 long WASHER, Thrust WASHER, Thrust WASHER, Thrust WASHER, Thrust SET SCREW, No. 0/3 x 5/6 long GASKET, 5/3 I.D. x -/8 O.D. x /6 thick PLUG, 3/4-6 hex. hd. GASKET, Governor COVER, Governor drive WASHER, 5/6 plain (Woodward governor) WASHER, 5/6 plain (AN governor) WASHER, 5/6 lock, internal teeth NUT, 5/6-8 plain QUALTITY PER ASSEMBLY -

20 Lycoming TIO/LTIO-540-UA PARTS CATALOG - / I Figure 6. PROPELLER GOVERNOR DRIVE ASSEMBLY -

21 TIO/LTIO-540-UA PARTS CATALOG S FIG. REF. 7 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT AND FUEL PUMP IDLER GEARS PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-3795 SHAFT, Crankshaft idler gear LW-3H0.88 BOLT, 5/6-8 x 7/8 long, hex. head, drilled head 3 3 STD-68 NUT, 5/6-8 NC-3 slotted shear GEAR ASSEMBLY, Crankshaft idler, plain BUSHING, Crankshaft idler gear SHAFT, Fuel pump idler gear LOCKPLATE, /4 bolt x -3/4 spacing (offset) 8 LW BOLT, /4-0 x 5/8 long, hex. head GEAR ASSEMBLY, Fuel pump idler BUSHING, Crankshaft idler gear WASHER, Fuel pump gear thrust STD-737 RING, 37/64 diameter x 3/64 thick, external retaining SHAFT GEAR ASSEMBLY, Fuel pump drive GASKET, Fuel pump adapter ADAPTER ASSEMBLY, Fuel pump drive 6 STD-774 PIN, /8 diameter. x /4 long 7 STD-3 SEAL, Oil, 3/4 I.D. x -3/8 O.D. PC Revised January 009-3

22 TIO/LTIO-540-UA PARTS CATALOG S FIGURE 7. CRANKSHAFT AN D FUEL PUMP IDLER GEAR -4 Revised January 009 PC-35-

23 TIO/LTIO-540-UA PARTS CATALOG FIG. REF PART NUMBER STD-44 STD-8 STD STD-084 STD-60 STD-4 STD-46 STD-8 STD-409 AN6-34A STD-33 STD-87 STD-33 STD-678 STD CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ATTACHING PARTS BOLT, /4-0 x -/ long, hex. hd. WASHER, /4 plain BOLT, /4-0 x -/8 long, hex. hd. STRAP, Lifting BOLT, /4-0 x -3/4 long, hex. hd. WASHER, /4 lock, internal teeth NUT, /4-0 plain BOLT, /4-0 x -/ long, hex. hd. WASHER, /4 plain (Max. 6) NUT, /4-0 slotted shear BOLT, 3/8-4 x 3-/ long, hex. hd. WASHER, 3/8 plain NUT, 3/8-4 slotted WASHER, 3/8 plain WASHER, 3/8 lock, internal teeth NUT, 3/8-4 plain STUD, /-0 x 0-45/64 DESCRIPTION QUALTITY PER ASSEMBLY -5

24 TIO/LTIO-540-UA PARTS CATALOG Figure 8. CRANKCASE ATTACHING PARTS -6

25 FIG. REF LW-064' LW C- 4 3CD-0* 5 3CD-9 6 3CD-4** 7 3C- 8 3C-9 9 5C- 0 STD-783 STD-784* Lycoming TIO/LTIO-540-UA PARTS CATALOG PART NUMBER ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSING ASSEMBLY DESCRIPTION GASKET, Accessory housing HOUSING ASSEMBLY, Accessory HOUSING ASSEMBLY, Accessory STUD. 5/6-8 x -/ long STUD, 5/6-8 x -/ long, drilled STUD, 5/6-8 x -/64 long STUD, 5/6-8 x 3.00 long STUD, 5/6-8 x -5/8 long STUD, 5/6-8 x -3/8 long STUD, /4-0 x -5/8 long PLUG, /4-8 NPT PLUG, 3/8 pipe, Allen hd. PLUG, /8 pipe x 3/8 long, socket SHIELD, Oil accessory breather QUALTITY PER ASSEMBLY * Used on TIO-540-UA engines. Used on LTIO-540-UA engines. -

26 TIO/LTIO-540-UA PARTS CATALOG Figure 9. ACCESSORY HOUSING ASSEMBLY -

27 FIG. REF. 0 Lycoming TIO/LTIO-540-UA PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS PART NUMBER 7587* LW-678** STD-74 AN380C4-4 STD STD-35 9 STD-40 0 LW-460 STD-8 STD-60 3 STD-04 4 STD-49 5 STD-93 6 STD-7 7 STD-904* 8 STD-8* 9 STD-409 DESCRIPTION BODY ASSEMBLY, Oil pump BODY ASSEMBLY, Oil pump SHAFT, Oil pump idler PIN, /8 dia. x.00 long, cotter PIN, /8 dia. x / long, cotter PLUG, /6-7 NPT Allen head SHAFT, Oil pump drive IMPELLER, Oil pump, driving IMPELLER, Oil pump, driven WASHER, 5/6 NUT, 5/6-8 slotted SEAL, Tachometer drive, oil WASHER, /4 plain WASHER, /4-0 lock, internal teeth BOLT, /4-0 x 5/6 long, hex hd. BOLT, /4-0 x -/8 long, hex hd. BOLT, /4-0 x -7/8 long, hex hd. WASHER, /4 copper BOLT, /4-0 x -3/4 long, hex hd., drive end WASHER, /4 plain NUT, /4-0, slotted shear QUALTITY PER ASSEMBLY * Used on TIO-540-UA engines. ** Used on LT0-540-UA engines. -3

28 TIO/LTIO-540-UA PARTS CATALOG Figure 0. OIL PUMP AND ACCESSORY HOUSING ATTACHING PARTS -4

29 FIG. REF. Lycoming TIO/LTIO-540-UA PARTS CATALOG PART NUMBER LW-0799 LW-3909* LW-846** 3 LW-4444* MS STD-35 8 STD STD-40 ACCESSORY HOUSING AND RELATED PARTS FUEL PUMP ASSEMBLIES SPACER, Fuel pump insulating PUMP, Fuel (RG9080-J4A) PUMP ASSY., Fuel PUMP, Fuel (RG9080-J6A) ELBOW, Fuel pump ELBOW, 3/8 tube to / NPT, 90 NIPPLE, Fuel pump vent WASHER, 5/6 plain WASHER, 5/6 lock NUT, 5/6-8 plain DESCRIPTION QUALTITY PER ASSEMBLY * Used on T0-540-UA engines. ** Used on LTIO-540-UA engines. -5

30 TIO/LTIO-540-UA PARTS CATALOG Figure. FUEL PUMP ASSEMBLIES -6

31 TIO/LTIO-540-UA PARTS CATALOG FIG. REF. PART NUMBER STD STD STD-8 0 STD-60 STD-4 STD MS AN-844-6D ACCESSORY HOUSING AND RELATED PARTS VACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS DESCRIPTION GASKET, Accessory adapter ADAPTER ASSEMBLY, Vacuum pump DOWEL, /8 dia. x /4 long SEAL, Oil 7/8 I.D. x -/ O.D. x 5/6 wide GEAR ASSY., Vacuum pump driven WASHER, Accessory driven gear GASKET, Vacuum pump COVER, Vacuum pump WASHER, /4 plain WASHER, /4 lock, internal teeth NUT, /4-0 plain GASKET, 7/8 O.D. x 5/8 I.D. x 3/3 annular PLUG, Oil cooler bypass ELBOW, / flared tube, 3/8 NPT, 45 ELBOW, 3/4 pipe thread to.00 I.D. hose, 45 QUALTITY PER ASSEMBLY -7

32 Lycoming TIO/LTIO-540-UA PARTS CATALOG Figure. VACUUM PUMP DRIVE, OIL COOLER AND BREATHER FITTINGS -8

33 TIO/LTIO-540-UA PARTS CATALOG FIG. REF PART NUMBER LW-0807 STD-08 5C-3 STD-774 STD-35 STD-475 STD LW-0806 STD-8 STD-60 STD-4 ACCESSORY HOUSING AND RELATED PARTS HYDRAULIC PUMP DRIVE AND COVERS DESCRIPTION GEAR ASSY., Hydraulic pump driven WASHER, Accessory drive gear GASKET, Accessory drive adapter ADAPTER ASSY., Hydraulic pump SEAL, Oil, 7/8 I.D. x -/ x 5/6 wide STUD, /4-0 x 4.00 long PIN, /8 dia. x /4 long WASHER, 5/6 plain WASHER, 5/6 lock, internal teeth NUT, 5/6-8 plain GASKET, Hydraulic pump COVER. Hydraulic pump SPACER, Hydraulic pump stud WASHER, /4 plain WASHER, /4 lock, internal teeth NUT, /4-0 plain QUALTITY PER ASSEMBLY -9

34 TIO/LTIO-540-UA PARTS CATALOG Figure 3. HYDRAULIC PUMP DRIVE AND COVERS -0

35 T0/LT0 IO-540-UA PARTS CATALOG FIG. REF PART NUMBER LW-795 LW STD-8 STD-60 STD-4 STD C-0 ACCESSORY HOUSING AND RELATED PARTS OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE DESCRIPTION GASKET, Oil filter adapter OIL FILTER, Short, (spin-on type) BASE ASSY., Oil filter WASHER, /4 plain WASHER, /4 lock, internal teeth NUT, /4-0 plain SCREW, /4-0 x.00 long, hex. hd., self-locking VALVE ASSY., Temp. control, oil cooler bypass STUD, /4-0 x -/4 long QUALTITY PER ASSEMBLY -

36 TIO/LTIO-540-UA PARTS CATALOG Figure 4. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE -

37 TIO/LTIO-540-UA PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CONNECTING RODS, PISTON AND RING ASSEMBLIES FIG. REF. 5 LW-34 LW LW LW-86 5 LW-3 LW-309 LW LW LW PART NUMBER DESCRIPTION CONNECTING ROD ASSEMBLY BUSHING, Connecting rod, upper BOLT, Connecting rod NUT, Connecting rod bolt BEARING, Connecting rod BEARING, Connecting rod (alternate) BEARING, Connecting rod (alternate) PISTON, Compression ratio, 7.30: (finned) PIN, Piston PLUG, Piston pin RING, Piston, top compression RING, Piston, oil regulating (expander type) QUALTITY PER ASSEMBLY 3-

38 TIO/LTIO-540-UA PARTS CATALOG, co Figure 5. CONNECTING RODS, PISTONS AND RING ASSEMBLIES 3-

39 TIO/LTIO-540-UA PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER ASSEMBLY FIG. REF PART NUMBER LW-988 LW STD-87 3C-3 5C MS083-6D DESCRIPTION CYLINDER AND HEAD ASSEMBLY SEAT, Intake valve SEAT, Exhaust valve GUIDE, Valve intake GUIDE, Valve exhaust (Ni-Resist) INSERT, Spark plug, 8-.5 MM (long reach) INSERT, /8-7 Heli-Coil taper pipe thread STUD, 5/6-8 x -5/8 long STUD, /4-0 x.00 long BUSHING, Rocker shaft ELBOW, 3/8 flared tube, /4 pipe thread STABILIZER, Cylinder head fins, 5 teeth STABILIZER, Cylinder head fins, 6 teeth PLUG, /8-7 NPT, Allen QUALTITY PER ASSEMBLY * Nitrided cylinder, long reach plug 3-3

40 TIO/LTIO-540-UA PARTS CATALOG 3 Figure 6. CYLINDER ASSEMBLY 3-4

41 TIO/LTIO-540-UA PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN VALVE ASSEMBLY FFIG. REF. 7 PART NUMBER LW-36 LW LW LW LW-33 6 LW LW MS MS LW * LW DESCRIPTION VALVE, Intake (small diameter intake rotator) VALVE, Exhaust (rotator type) SPRING, Valve, inner SPRING, Valve, outer SEAT, Valve spring, lower intake SEAT, Valve spring, lower exhaust SEAT, Valve spring, upper intake (rotator) SEAT, Valve spring, upper exhaust (rotator) KEY, Valve intake (rotator) CAP, Valve stem intake (rotator) KEY, Valve exhaust (rotator) CAP, Valve stem, exhaust (rotator) PLUNGER ASSY., Hydraulic tappet SOCKET, Push rod, hydraulic tappet TUBE ASSY., Shroud, push rod SPRING, Shroud tube WASHER, 5/3 I.D. x -/40.D. x /3 thick SLEEVE, Shroud tube seal Seal, Shroud tube (w/6503 sleeve) SEAL, Shroud tube (w/crankcasend) ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROD ASSY., Push ROCKER ASSY., Intake valve BUSHING, Valve rocker ROCKER ASSY., Exhaust valve BUSHING, Valve rocker WASHER, Valve rocker thrust SHAFT, Valve rocker QUALTITY PER ASSEMBLY * See latest edition of Textron Lycoming Service Instruction No. 84 for application of Port No washer. See latest edition of Textron Lycoming Service Instruction No. 060 for complete push rod application. 3-5

42 TIO/LTIO-540-UA PARTS CATALOG m 0 Figure 7. VALVE ASSEMBLY 3-6

43 TIO/LTIO-540-UA PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER RELATED PARTS FIG. REF. ' PART NUMBER STD-60 STD STD B STD-090 STD-684 STD-80 LW LW-060 LW STD-69 STD STD-5 STD-686 DESCRIPTION GASKET, Cover, valve rocker shaft COVER, Valve rocker shaft WASHER, /4 internal lock NUT, /4-0 plain GASKET. Rocker box cover COVER ASSY., Rocker box SCREW, /4-0 x 5/8 long, pan hd., self-locking PLATE, Spark plug caution RING, Oil seal. 3/3 dia. x 4-7/3 I.D. SPACER, 33/64 I.D. x 7/8 O.D. x /8 thick SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick NUT, 3/8-4 plain NUT, /-0 plain NIPPLE. Straight, 3/8 I.D. hose HOSE, 3/8 I.D. x -3/6 long CLAMP, Hose TUBE ASSY., Cyl. head oil drain. cyl. no. TUBE ASSY., Cyl. head oil drain, cyl. no. TUBE ASSY., Cyl. head oil drain, cyls. no. 3, 4, 5, 6 BAFFLE AND CLIP ASSY., Intercylinder, cyls. no. & 6 BAFFLE AND CLIP ASSY., Intercylinder, cyls. no. & 5 HOOK, Intercylinder baffle retainer RETAINER, Intercylinder baffle COVER, Baffle ignition cable hole SCREW, No. 0/3 x / long, rd. hd. NUT. No. 0/3 self-locking PLUG, Baffle attaching WASHER, No. 0, internal lock SCREW, 0/3 x 7/6 long, fill. hd. QUALTITY PER ASSEMBLY 3-7

44 TIO/LTIO-540-UA PARTS CATALOG U) N N N N Figure 8. CYLINDER RELATED PARTS 3-8

45 TIO/LT0-540-UA PARTS CATALOG IGNITION SYSTEM MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS FIG. REF PART NUMBER LW LW-68 LW LW ' LW ' LW ' LW LW LW LW LW STD-475 STD-40 STD K4t LW-6494* 6754* LW-894** 6754 AN86-4 LW-86 MS95-4 LW-334 MS08-4 LW LW DESCRIPTION CUSHION, Magneto drive GASKET, Magneto adapter GASKET, Magneto ADAPTER, Magneto COUPLING, Magneto drive (retard) COUPLING, Magneto drive (right) MAGNETO, Ignition system MAGNETO, Ignition, S6LN-58 (5 retard) MAGNETO, Ignition, S6LN-59 HARNESS, Ignition, (3/4-0) MAGNETO, Ignition system MAGNETO, Ignition, S6RN-58 (5 retard) MAGNETO, Ignition, S6RN-59 HARNESS, Ignition (3/4-0) CLAMP, Magneto WASHER, 5/6 lock, internal teeth NUT, 5/6-8 plain WASHER, /4 plain SPARK PLUG, (Champion RHB-36W) (Iridium) long reach GEARETAINER ASSY. BEARING, Ball GEARETAINER ASSY. BEARING, Ball NIPPLE, /4 flared tube, /8 NPT ADAPTER, Magneto pressurization SEAL, Oil, 5/64 dia. sect. 3/64 I.D. VALVE ASSY., Relief ELBOW, /4 flared tube, /8 NPT, 90 HOSE ASSY., Magneto adapter to left magneto HOSE ASSY., Magneto adapter to right magneto QUALTITY PER ASSEMBLY t Item No. 9 spork plug is used in current production only. Additional spark plugs are available for this engine. See latest edition of lextron Lycoming Service Instruction No. 04 for complete listing of all approved spark plugs. * Used on TIO-540-UA engines. Used on LTIO-540-UA engines. NOTE Individual spark plug leads may be replaced by ordering either (B, B, 3B, 4B, 5B, 6B, 3T, 4T, 5T, 6T) or (T, T). Replacement Elbow is P/N

46 TIO/LTIO-540-UA PARTS CATALOG Figure 9. MAGNETOS, MAGNETO DRIVES AND SPARK PLUGS 4-

47 TIO, LTIO-540-UA PARTS CATALOG S IGNITION SYSTEM PRESSURIZED MAGNETOS (SLICK), MAGNETO DRIVES, HARNESSES AND SPARK PLUGS FIG. EF. 9A PART NUMBER DESCRIPTION QTY. PER ASSY. TIO LTIO LW LW LW LW LP-OSCNP 66LP-ORCNP 9 66LR5SCNP 66LR5RCNP 0 67J0608-P 67J0609-P 66M95 3 STD STD-40 5 STD-73 6 LW AN LW LW N00 MS95-04 MS L7* COUPLING; Magneto drive COUPLING. Magneto drive CUSHION; Magneto drive GEAR RETAINER ASSY. BEARING. Ball GASKET. Magneto adapter ADAPTER. Magneto GASKET. Magneto MAGNETO. Right. Slick Model No MAGNETO. Right. Slick Model No MAGNETO. Left. (Retard). Slick Model No MAGNETO. Left, (Retard). Slick Model No. 639 HARNESS ASSY.. Right. Slick P/N M-966 HARNESS ASSY.. Left. Slick P/N M-965 CLAMP. Magneto WASHER. 5/6 lock, internal teeth NUT. 5/6-8 plain COTTER PIN. 3/3 dla. x 3/4 long HOSE. Right magneto to ninnle NIPPLE. /4 flared tube. /8 NPT HOSE, Left magneto to nipple ADAPTER, Magneto pressurization VALVE ASSY.. Relief SEAL. Oil. 5/64 dia. section x 3/64 I.D. ELBOW. /4 flared tube. /8 NPT. 90 SPARK PLUG. Champion (RHB36S) or Auburn (8) * Item No. 3 spark plugs are used in current production. See latest edition of Textron Lycoming Service Instruction No. 04 for complete listing of all approved spark plugs. Added February, A

48 TIO, LTIO-540-UA PARTS CATALOG S Part No. Part Name Qty. LW-M LW LW-4060 LW LW PLATE, 3 Wire ZIP STRAP CLIP, One wire for /4 screw CLIP, Two wire for /4 screw CLAMP, Three wire CLAMP, Six wire 4 ATTACHING -IARDWARE Figure 9A. PRESSURIZED MAGNETOS (SLICK), MAGNETO DRIVES, HARNESSES AND SPARK PLUGS 4-B Added February, 995

49 Lycomlng TIO/LTIO-540-UA PARTS CATALOG ELECTRICAL COMPONENTS ALTERNATOR AND BELT FIG. REF. 0 PART NUMBER LW DESCRIPTION ALTERNATOR, 4 volt, 70 amp., externally grounded (ALU-84) BELT, Alternator drive, 3/8 wide QUALTITY PER ASSEMBLY NOTE See latest edition of Textron Lycoming Service Instruction No. 54 for complete listing of FAA approved starters generators, alternators. requlators and relays. 0 o Figure 0. ALTERNATOR AND BELT 5-

50 TIO/LTIO-540-UA PARTS CATALOG ELECTRICAL COMPONENTS STARTER MOTOR AND ATTACHING PARTS FIG. REF. LW-557* PART NUMBER LW-44** STD-35 3 STD STD-56 5 STD-40 DESCRIPTION STARTER, 4 volt (3.38: internal reduction) (/4 p. pinion) (MHB-406) STARTER, 4 volt, 3.38:, ratio - /4 pitch (MHB-404) WASHER, 5/6 plain WASHER, 5/6 internal lock BOLT, 5/6-8 x -5/3 long, hex hd. NUT, 5/6-8 plain QUALTITY PER ASSEMBLY * Used on TIO-540-UA engines. ** Used on LTIO-540-UA engines. NOTE See latest edition of Textron Lycoming Service Instruction No. 54 for complete listing of FM approved starters, generators, alternators, regulators and relays. Figure. STATER MOTOR AND ATTACHING PARTS 5-

51 TIO/LTIO-540-UA PARTS CATALOG ELECTRICAL COMPONENTS ALTERNATOR MOUNTING AND ATTACHING PARTS FIG. REF PART NUMBER STD STD-77 LW-4637* LW-4649' STD MS STD-669 STD-676 STD-77 LW-4637 STD-889 LW- 095' STD-690 AN6- STD-87 STD AN6-6 STD-690 STD-87 STD-73 DESCRIPTION BRACKET, Alternator LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6-8 x 5/6 long, hex hd. BRACKET, Alternator belt adlusting WASHER, Plain, 3/4 O.D. x /3 I.D. x /8 thick SHIM, 3/6 O.D. x /3 I.D. x.005 thick SHIM, 3/6 O.D. x /3 I.D. x.00 thick BOLT, 5/6-8 x -7/3 long, hex hd., drilled PULLEY & SHAFT ASSY., Alternator belt adlusting PULLEY, Alternator belt adlusting BEARING, Ball, alternator idler pulley RING, Internal retaining, -/8 diameter IDLER SHAFT, Alternator belt adlusting WASHER, Lock, alternator idler pulley bearing LOCKNUT, Alternator idler pulley bearing WASHER, 33/64 I.D. x.00 O.D. x /8 NUT, /-0 self-locking, 39/64 thick WASHER, Plain, 3/4 O.D. x /3 I.D. x /8 thick SHIM, 3/6 O.D. x /3 I.D. x.005 thick BOLT, 5/6-8 x -7/3 long, hex hd., drilled SHIM, 3/6 O.D. x 3/3 I.D. x.005 thick WASHER, 3/6 O.D. x 5/64 I.D. x /6 thick BOLT, 3/8-4 x -/64 long, hex hd., drilled end NUT, 3/8-4 slotted PIN, Cotter, 3/3 dia. x 3/4 long SHIM, -/8 O.D. x 3/3 I.D. x.005 thick BOLT, 3/8-4 x -53/64 long, hex hd., drilled end WASHER, 3/6 O.D. x 5/64 I.D. x /6 thick NUT, 3/8-4 slotted PIN, Cotter, 3/3 dia. x 3/4 long QUALTITY PER * Shim as required for belt alignment between crankcase, idler adj. bracket, alternator and alternator bracket. 5-3

52 TIO/LTIO-540-UA PARTS CATALOG Figure. ALTERNATOR MOUNTING AND ATTACHING PARTS 5-4

53 TIO/LTIO-540-UA OIL SUMP AND INDUCTION SYSTEM OIL SUMP AND INDUCTION HOUSING ASSEMBLY PARTS CATALOG FIG. REF. PART 3 NUMBER LW-3383 LW LW STD-45 5 STD LW LW LW-89 9 STD LW C-9 4 5C STD STD STD-355 STD-8 STD-60 3 STD STD STD-4 6 STD STD STD-8 30 STD-60 3 STD-49 3 STD STD-4 34 STD-55 DESCRIPTION BAFFLE, Oil sump SUPPORT, Oil sump baffle SUPPORT, Oil sump baffle WASHER, 7/6 O.D. x 3/64 I.D. x /6 thick SCREW, 0-3 x 7/6 long, fill. hd. GASKET, Oil sump HOUSING ASSY., Oil sump and induction COVER, Induction housing DOWEL, 5/6 dia. x / long STUD, Intake pipe extension PIPE, Extension, intake cylinder, no. & PIPE, Extension, intake cylinder, no. 3 & 4 PIPE, Extension, intake cylinder, no. 5 & 6 CLAMP, Intake pipe extension STUD, /4-0 N. form x -/8 long STUD, /4-0 x -3/8 long STUD, 3/8-6 x -/8 long INSERT, Heli-Coil /4-0 x 3/8 long, self-lock PLUG, /-4 NPT, Allen head PLUG, /8 NPT, Allen head PLUG, 3/8-8 NPT, Allen head PLUG, 3/4-4 NPT, Allen head WASHER, /4 plain WASHER, Lock, internal teeth BOLT, /4-0 x.00 long, hex. head BOLT, /4-0 x.00 long, hex. head NUT, /4 plain GASKET, Annular, -/8 O.D. x 9/3 I.D. x /6 PLUG, 7/8-4 x 5/8 hex. head BOLT, /4-0 x 3/6 long WASHER, /4 plain WASHER, Lock, internal teeth BOLT, /4-0 x -/8 long, hex. head BOLT, /4-0 x.00 long, hex. head NUT, /4-0 plain PLUG, /-4 NPT, sq. hd., drilled QUALTITY PER ASSEMBLY 6-

54 TIO/LTIO-540-UA PARTS CATALOG Figure 3. OIL SUMP AND INDUCTION HOUSING ASSEMBLY 6-

55 Lycomlng OIL SUMP AND INDUCTION SYSTEM INTAKE PIPES AND AIR INLET HOUSING TIO/LTIO-540-UA PARTS CATALOG FIG. REF PART NUMBER 77 LW-9 LW-9 LW-93 LW-94 LW STD-8 STD-60 STD-5 70 LW-898 STD-64 0 STD-8 STD STD- LW-545 DESCRIPTION RING, Seal, intake pipes PIPE, Intake, cylinder no. PIPE, Intake, cylinder no. PIPE, Intake, cylinder no. 3 PIPE, Intake, cylinder no. 4 & 5 PIPE, Intake, cylinder no. 6 GASKET, bolt flange, -7/8 I.D. FLANGE, Intake pipe, upper WASHER, /4 plain WASHER, /4 lock, internal teeth BOLT, /4-0 x -/4 long, hex. head GASKET, Air throttle housing HOUSING ASSY.. Air inlet INSERT, Heli-coil 5/6-8 x 5/8 long PLUG. /8 pipe, Allen head WASHER, /4 plain BOLT. /4-0 x 3/6 long, hex. head SCREEN. Oil suction GASKET,.00 I.D. x -/4 O.D. x 3/3 PLUG, 5/8 Hex head x 00, 0 thread QUALTITY PER ASSEMBLY 6-3

56 TIO/LTIO-540-UA PARTS CATALOG - 4 Figure 4. INTAKE PIPES AND AIR INLET HOUSING 6-4

57 TIO/LTIO-540-UA PARTS CATALOG OIL SUMP AND INDUCTION SYSTEM FUEL INJECTOR, FUEL MANIFOLD AND AIR BLEED NOZZLES FIG. REF. PART 5 NUMBEER 7303 LW MS AN STD-77 6 STD-35 7 STD STD MS083-4 AN LW STD-5 7 STD-8 8 LW LW LW LW STD STD-45 4 STD LW-876-4S LW STD STD-45 3 STD LW-877-6S MS LW LW LW LW LW ' 39 STD STD-60* 4 STD-688 DESCRIPTION GASKET, Air inlet housing FUEL INJECTOR (54880-) SEAL, Oil REDUCER, Flared tube (3/8 O.D. to /4 O.D.) WASHER, 5/6 thick WASHER. 5/6 plain WASHER, 5/6 internal tooth BOLT, 5/6-8x -5/6 long, hex hd. MANIFOLD ASSY., Fuel ELBOW, /4 tube x /8 NPT, 45 NIPPLE, Union /8 NPT NIPPLE. 3/6 tube to /8 NPT, restricted NOZZLE ASSY. Manifold air bleed SPACER. Fuel manifold bracket BRACKET. Fuel manifold WASHER. No. 0 lock. internal teeth SCREW, No. 0-4 x / long. fill. hd. drive TUBE ASSY., Fuel manifold to nozzle cyls.,, 5 & 6 TUBE ASSY. Fuel manifold to nozzle cyls. 3 & 4 CLAMP CLAMP SCREW, No. 0-3 x 5/8 long, fill. hd. WASHER. No. 0, plain NUT. No self-locking BRACKET, 90 HOSE ASSY.. Fuel injector to fuel manifold BRACKET. Support clamp CLAMP SCREW, No. 0-3 x 5/8 long, fill. hd. WASHER, No. 0, plain NUT. No self-locking HOSE ASSY., Fuel pump to inlector ELBOW, 3/8 flared tube with / NPT. 90 fuel pump outlet MANIFOLD, Right. outer, injector nozzle vent MANIFOLD, Left. outer, injector nozzle vent HOSE. 3/6 I.D. x 7/6 O.D. x 3-/4 long CLAMP. 7/6 I.D. x 5/6 wide CLIP, 3/8 I.D. x /4 screw PLUG, /6-7 NPT, Allen WASHER, /4 lock, internal teeth BOLT. /4-0 x.00 long, hex. hd. QUALTITY PER * Assemble each at top forward boss on cylinders, 3, 5 &

58 TIO/LTIO-540-UA PARTS CATALOG 33- Figure 5. FUEL INJECTOR, FUEL MANIFOLD AND AIR BLEED NOZZLES 6-6

59 TIO/LTIO-540-UA PARTS CATALOG TURBOCHARGER AND EXHAUST SYSTEMS INTERCOOLER ASSEMBLY AND RELATED PARTS FIG. REF. 6 3 PART NUMBER LW-88 MS LW DESCRIPTION INTERCOOLER, Harrison (HR80059) SEAL, "0" Ring, -7/64 x 7/64 section VALVE ASSY., Absolute pressure relief QUALTITY PER ASSEMBLY - 3- U Figure 6. INTERCOOLER ASSEMBLY AND RELATED PARTS 7-

60 TIO/LTIO-540-UA PARTS CATALOG TURBOCHARGER AND EXHAUST SYSTEMS NOTE The Turbocharger and Control Components for this engine shall be supplied by the Airframe Manufacturer. 7-

61 TIO/LTIO-540-UA PARTS CATALOG Part No. LW-807 MS MS95-6 MS STD- STD-08 STD-3 STD-94 STD-589 STD-045 STD LW LW LW-68 LW-795 LW-3306 LW-460 LW-568 SERVICE KIT SECTION SEAL AND GASKET SET WIDE CYLINDER FLANGE MODELS Part Name SEAL AND GASKET SET RING, Internal retaining SEAL, Oil SEAL, Oil GASKET SEAL, Oil SEAL, Oil (fuel pump drive) GASKET GASKET GASKET RING GASKET, Vacuum pump GASKET, Accessory adapter GASKET, Magneto SEAL, Shroud tube GASKET, Valve rocker shaft cover GASKET, Rocker box cover LOCKPLATE, Crankshaft gear GASKET, Acc. drive adapter GASKET, Fuel pump adapter GASKET, Acc. pad cover GASKET GASKET BOX RING, Oil seal LOCKPLATE, Crankshaft idler gear GASKET, Intake flange GASKET, Governor drive pad RING, Oil seal GASKET, Oil throttle housing RING, Oil seal RING, Oil seal, intake pipe RING, Air inlet housing GASKET, Acc. housing GASKET, Exhaust flange GASKET, Magneto GASKET GASKET, Oil sump SEAL, Tachometer SEAL, Crankshaft Qty

62 TIO/LTIO-540-UA PARTS CATALOG Part No. SERVICE KIT SECTION CYLINDER, PISTON AND RING KIT WIDE CYLINDER FLANGE MODELS Part Name Qty. LW LW LW or LW-33 LW LW-67 LW LW-775 LW-796 LW-797 LW-0545S LW-3446 or LW-4077 LW-988 MS MS STD-60 STD-4 STD-5 STD CYLINDER, PISTON AND RING KIT KEY, Valve PLUG, Piston pin SEAL, Shroud tube COVER, Valve rocker shaft GASKET, Valve rocker shaft cover ROCKER ASSY., Exhaust valve ROCKER ASSY., Intake valve GASKET, Rocker box cover SEAT, Valve spring, lower COVER ASSY., Rocker box BOX, Set up RING, Oil seal WASHER, Valve rocker SHAFT, Valve rocker RING, Oil regulator SEAT, Valve spring, lower VALVE, Intake RING, Piston VALVE, Exhaust, nimonic SEAT, Valve spring SEAT, Valve spring PLUG, Piston pin SPRING, Valve, outer SPRING, Valve, auxiliary PISTON PIN, Piston CYLINDER ASSY. KEY, Valve (rotator type) CAP, Valve stem WASHER, Internal lock NUT, Plain BOLT SCREW CAP PLATE, Spark plug caution

63 TIO/LTIO-540-UA PARTS CATALOG S PART NO. PART NAME NUMERICAL INDEX PAGE NO. PART NO. PART NAME PAGE NO. AN380C4- Pin -3 LW-988 Cylinder & Head Assy. 3-3 AN565B03H5 Set Screw - LW-3077 Spring 3-5 AN6- Bolt 5-3 LW-334 Valve Assembly 4- AN6-6 Bolt 5-3 LW-309 Bearing 3- AN6-34A Bolt -5 LW-3 Bearing 3- AN780- Nipple 6-5 LW-35 Oil Filter - AN86-4 Nipple 4- LW-3306 Gasket 6- AN844-6D Elbow -7 LW-33 Seat 3-5 AN99-6 Reducer 6-5 LW-33 Seat 3-5 LW Bolt -3 LW-3383 Baffle 6- LW-3H0.88 Bolt -3 LW-3384 Support 6- LW-044 Gear - LW-3385 Support 6- LW-054 Gear Assembly - LW-34 Connecting Rod Assy. 3- LW-0545 Piston 3- LW-36 Valve 3-5 LW-060 Baffle Assembly 3-7 LW-3794 Stud - LW-06 Baffle Assembly 3-7 LW-3795 Shaft -3 LW-064 Housing Assembly - LW-3885 Bearing -5 LW-0799 Spacer -5 LW-3896 Plug - LW-0806 Spacer -9 LW-3909 Pump -5 LW-0807 Adapter Assembly -9 LW-393 Bushing 3- LW-095 Shim 5-3 LW-40 Shaft - LW-73 Clamp 6- LW-4078 Pin 3- LW-73 Spring -5 LW-44 Starter 5- LW-796 Spring 3-5 LW-460 Seal -3 LW-797 Spring 3-5 LW-433 Alternator 5- LW Tube Assembly 6-5 LW-4444 Pump -5 LW Tube Assembly 6-5 LW Valve Assembly 7- LW-36 Cushion 4- LW-4637 Shim 5-3 LW-86 Nut 3- LW-4649 Shim 5-3 LW-9 Pipe 6-3 LW-480 Ring -7 LW-9 Pipe 6-3 LW-4830 Bearing -5 LW-93 Pipe 6-3 LW-4946 Housing Assembly 6- LW-94 Pipe 6-3 LW-557 Starter 5- LW-95 Pipe 6-3 LW Clamp 6-5 LW-0 Camshaft -9 LW Clamp 3-7 LW-545 Plug 6-3 LW-568 Seal -5 LW-596 Bolt 3- LW-643 Bearing 3- LW-68 Gasket 4- LW Clamp 6-5 LW-688 Seat 3-3 LW Clamp 6-5 LW-707 Adapter 4- LW Clip 6-5 LW Hose Assembly 4- LW Clamp 6-5 LW Hose Assembly 4- LW-6475 Seat 3-5 LW-795 Gasket - LW-6494 Gear Retainer Assy. 4- LW-876-4S334 Hose Assembly 6-5 LW-6599 Manifold 6-5 LW-877-6S-045 Hose Assembly 6-5 LW-678 Body Assembly -3 PC-35- Revised January

64 TIO/LTIO-540-UA PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-6740 Valve 3-5 STD-8 Washer 6- LW Gage Assembly -3 STD-8 Washer 6-3 LW-7763 Crankshaft -7 STD-9 Dowel - LW-7764 Crankshaft -7 STD-33 Washer -3 LW-7788 Crankshaft -7 STD-33 Washer - 3 LW-7789 Crankshaft -7 STD-35 Washer - LW-808 Manifold 6-5 STD-35 Washer -3 LW-857 Fuel Injector 6-5 STD-35 Washer -5 LW-88 Nozzle Assembly 6-5 STD-35 Washer -9 LW-894 Gear Retainer Assy. 4- STD-35 Washer 5- LW-808 Crankcase Assembly - STD-35 Washer 6-5 LW-86 Adapter 4- STD-8 Screw 6-5 LW-89 Cover 6- STD-9 Plug 6- LW-8309 Housing Assembly - STD- Gasket 6-3 LW-846 Pump Assembly -5 STD-60 Washer -5 LW-8638 Lockplate -7 STD-60 Washer -3 LW-866 Seal 3-5 STD-60 Washer -7 LW-874 Hose 6-5 STD-60 Washer -9 LW-88 Intercooler 7- STD-60 Washer - LW-898 Housing Assembly 6-3 STD-60 Washer 3-7 LW Magneto 4- STD-60 Washer 6- LW Magneto 4- STD-60 Washer 6-3 LW Magneto 4- STD-60 Washer 6-5 LW Magneto 4- STD-08 Seal -7 LW Magneto 4- STD-08 Seal -9 LW Magneto 4- STD-3 Seal -3 LW Harness 4- STD-5 Washer 3-7 MS Key 3-5 STD-5 Washer 6-5 MS Cap 3-5 STD-94 Gasket -7 MS Ring -9 STD-355 Plug 6- MS665-5 Ring 5-3 STD-45 Washer 6- MS08-4 Elbow 4- STD-45 Washer 6-5 MS Elbow -5 STD-475 Washer - MS Elbow 6-5 STD-475 Washer -5 MS083-4 Elbow 6-5 STD-475 Washer -9 MS083-6D Elbow 3-3 STD-475 Washer 4- MS083-8 Elbow -7 STD-475 Washer 5- MS95-4 Seal 4- STD-475 Washer 6-5 MS95-6 Seal 6-5 STD-54 Dowel - MS Seal 7- STD-54 Dowel 6- STD-8 Washer -5 STD-55 Plug 6- STD-8 Washer -3 STD-557 Dowel - STD-8 Washer -7 STD-589 Gasket 6- STD-8 Washer -9 STD-596 Nut -3 STD-8 Washer - STD-596 Nut Revised January 009 PC-35-

65 TIO/LTIO-540-UA PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. STD-669 Washer 5-3 STD-49 Bolt -3 STD-670 Nut 3-7 STD-49 Bolt 6- STD-670 Nut 6-5 STD-40 Nut -3 STD-676 Nut 5-3 STD-646 Bolt 6- STD-678 Washer -3 STD-686 Screw 3-7 STD-678 Washer - 5 STD-686 Screw 6- STD-684 Nipple 3-7 STD-688 Bolt 6- STD-690 Washer 5-3 STD-688 Bolt 6-5 STD-69 Screw 3-7 STD-77 Washer 5-3 STD-696 Washer 4- STD-77 Washer 6-5 STD-73 Pin 5-3 STD-737 Ring -3 STD-74 Pin -3 STD-774 Pin -3 STD-783 Plug - STD-774 Dowel -7 STD-784 Plug - STD-774 Pin -9 STD-784 Plug 6- STD-88 Bolt 6-5 STD-798 Dowel - STD-838 Bolt 5-3 STD-860 Screw 6-5 STD-856 Screw - STD-87 Nut -5 STD-87 Insert 3-3 STD-87 Nut 5-3 STD-875 Bolt 6- STD-045 Gasket -5 STD-875 Bolt 6-3 STD-065 Dowel -7 STD-889 Bolt 5-3 STD-64 Insert 6-3 STD-904 Bolt -3 STD-04 Bolt -3 STD-95 Screw 3-7 STD- Plug -7 STD-93 Bolt -3 STD-5 Bolt 6-3 STD-084 Bolt -5 STD-7 Washer -3 STD-090 Nut 3-7 STD-339 Plug - STD-56 Bolt 5- STD-339 Plug -3 STD-68 Nut -3 STD-339 Plug 6-5 STD-80 Hose 3-7 STD-409 Nut -5 STD-09 Bolt -7 STD-409 Nut -3 5C-8 Stud 3-3 STD-40 Nut - 5C-9 Stud 6- STD-40 Nut -5 5C-0 Stud - STD-40 Nut -9 5C- Stud 6- STD-40 Nut 4-5C- Stud - STD-40 Nut 5-5C-3 Stud -9 STD-4 Nut -5 3C- Stud - STD-4 Nut -7 3C- Stud - STD-4 Nut -9 3C-3 Stud - STD-4 Nut - 3C-3 Stud 3-3 STD-4 Nut 3-7 3C-4 Stud - STD-4 Nut 6-3C-9 Stud - STD-44 Bolt -5 3C- Stud - STD-46 Bolt -5 3CD-9 Stud - STD-49 Bolt -5 3CD-0 Stud - PC-35- Revised January

66 TIO/LTIO-540-UA PARTS CATALOG S PART NO. PART NAME NUMERICAL INDEX (CONT.) PAGE NO. PART NO. PART NAME PAGE NO. 3CD-4 Stud Bearing Stud Gasket Stud Cover Assembly Stud Adapter Assembly Stud Gasket -3 38D-7 Stud Insert Stud Seat B Nut Dowel - 08B Ball Gasket - 0 Plug Gasket -3 0 Plug Washer -3 0 Plug Ring Plug Washer Plug Washer -7 8-K4 Spark Plug Washer Gasket Hook Gasket Retainer Shaft Gear Assembly Screen Lockplate Cover Gear Assembly Cover Seat Strap Bushing Plug Washer Plug Gasket Gasket Key Impeller Gasket Impeller Gasket Sleeve Ring Gasket Bushing Cap Bushing Plug Pipe 6-69 Seal Pipe Retainer Pipe Plug Stud Bushing Gasket Guide Shaft Washer Tube Assembly Cover Bracket Gasket Stabilizer Rocker Assembly Stabilizer Rocker Assembly Cover Bushing Shaft Gasket Tube Assembly Bushing Tube Assembly Adapter Assembly Insert Revised January 009 PC-35-

67 TIO/LTIO-540-UA PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 77 Ring Body Assembly Cover Nipple Body Nipple Plug Bushing Gear Assembly Extension Shaft Gear Assembly Guide Gear Assembly Valve Assembly Coupling Clamp Tube Assembly Spacer Gasket Camshaft Bracket Shaft Assembly Bracket Shield Washer Stud Washer Elbow Washer Shim Washer Washer Lockplate Locknut Rod Assembly Shaft Rod Assembly Gear Rod Assembly Roller Rod Assembly Roller Rod Assembly Bushing Rod Assembly Bracket Rod Assembly Bracket Rod Assembly Valve Assembly Coupling Base Assembly Counterweight Assy Bushing Nozzle Assembly Spacer Bushing Plunger Assembly Gasket Pin Ring Socket Bracket Pulley Spacer Idler Shaft Ring Bearing Flange Pulley & Shaft Assy Plate Manifold Assembly Belt Bushing Spacer 3-7 PC-35- Revised January