Instruction Manual. Keofitt Aseptic Membrane Sampling Valve IM70783-GB

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1 Instruction Manual Keofitt Aseptic Membrane Sampling Valve IM7078-GB

2 Table of contents This manual is divided into main sections. - See below. Safety. Important information.... Warning signs.... Safety precautions... Installation. Unpacking/delivery.... General installation Welding... 6 Operation. General operation Sampling/sterilization with alcohol Sampling/sterilization w. steam generator Sampling/sterilization accessories... 0 Maintenance. General maintenance.... Dismantling.... Assembly... Technical data. Technical data... Drawings/Parts list. Exploded drawing Drawing/Parts list... 7 Appendix Spareparts

3 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs.. Important information Always read the manual before using the valve! WARNING! : Indicates that special procedures must be followed to avoid severe personal injury. CAUTION! : Indicates that special prodedures must be followed to avoid damage to the valve. NOTE! : Indicates important information to simplify practices or to make them clearer.. Warning signs : General warning. : Caustic agents.

4 Safety All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury or damage to the valve are avoided.. Safety precautions Installation: : - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). Operation: : - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). : Never touch the valve body or the tank/pipelines when sampling or sterilizing. : Never touch the liquids from sampling or sterilization when they are discharged from the valve. Maintenance: : - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). : - Never service the valve when it is hot. - Never service the valve with valve and tank/ pipelines under pressure.

5 Installation The instruction manual is part of the delivery. Study the instructions carefully. The valve consists of valve body and valve head. Valve body: different installation parts. Valve head: different operating parts.. Unpacking/Delivery CAUTION! We cannot be held responsible for incorrect unpacking. Check the delivery for:. Complete valve, manual or automatic (see -5).. Delivery note.. Instruction manual. Adjustable manual operation:. Shown with welding end for tank.. Can be supplied with all other valve bodies. Adjustable manual operation (with key):. Shown with welding end for tube.. Can be supplied with all other valve bodies. 5 Non-adjustable on/off operation:. Shown with clamp connection.. Can be supplied with all other valve bodies. 6 Non-adjustable pneumatic operation:. Shown with thread for fitting in a socket.. Can be supplied with all other valve bodies. Manual/automatic valve:. Inspect the valve for visible transport damages.. Avoid damaging the valve when unpacking.

6 Installation Study the instructions carefully and pay special attention to the warnings. The valve is supplied with either welding end, with clamp or with male thread.. General installation - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). CAUTION! We cannot be held responsible for incorrect installation. Must be vertically positioned! 5 Always install the valve horisontally and the hose connections vertically. M 8 x,5 Remember seal ring! /" clamp ring Remember seal ring! Clamp connection: Ensure that the connection is tight. Male thread/socket: Ensure that the connection is tight. 5 Air, max. bar 6 ISO female cone Connect correctly! Air connection: (Automatic valve). Connect compressed air correctly. Sampling/sterilizing:. See the description of sampling/sterilization and optional extras on the pages Connect tubes for sampling/sterilization correctly (automatic valve).

7 Installation Study the instructions carefully Weld carefully. The valve is available in three sizes: M: For low-viscosity products. W6: For products like yeast and beer. W8: For high-viscosity products.. Welding 6 Rotate anticlockwise! 0 mm (M) 00 mm (W6, W8). Remove valve head (5) from valve body ().. If supplied, remove the pneumatic valve head in the same way. 0 mm (M) 00 mm (W6, W8) Position vertically! Welding on a tank:. Weld the valve body horisontally on the tank.. Maintain the minimum clearance so that the valve head can be removed. Rotate clockwise! "/NW5 Position vertically! Welding on a tube:. Weld the valve body horisontally on the tube.. Maintain the minimum clearance so that the valve head can be removed.. Fit valve head (5) in valve body () and tighten firmly.. If supplied, fit the pneumatic valve head in the same way. 5 Open/close! 6 Air, max. bar Open/close! Pre-use check - Manual valve: Open and close the valve a few times to ensure that it operates smoothly. Pre-use check - Automatic valve:. Supply compressed air to the valve.. Open and close the valve a few times to ensure that it operates smoothly. Pay special attention to the warning!

8 Operation Study the instructions carefully and pay special attention to the warnings! The valve operation is either adjustable or nonadjustable and is carried out by means of different valve heads.. General operation - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). 7 CAUTION! We cannot be held responsible for incorrect operation. Burning danger! Never touch the valve body or the tank/ pipelines when sampling or sterilizing. Rotate! Burning danger! Pressurised! 5 Never touch the liquids from sampling or sterilization when they are discharged from the valve. Adjustable manual operation:. Release the key, if fitted.. Rotate the finger grip clockwise to carry out sampling. 6 Air, max. bar Activate! Non-adjustable on/off operation: Activate the lever to carry out sampling. Non-adjustable pneumatic operation: Supply compressed air to the valve to carry out sampling. Pay special attention to the warnings!

9 Operation Study the instructions carefully. Sterilize the valve with alcohol or steam after sampling. Alcohol: 70% alcohol.. Sampling/sterilization with alcohol 8. Close the lower hose connection of the valve.. Fill the valve with alcohol.. The valve is now ready for sampling.. Remove the rubber cap.. Let the valve drain. NOTE! If using a Steam Generator, the interior of the valve should be sterilized for approx. 0 seconds. Activate! Close the upper hose connection with the rubber cap. Open the valve to carry out sampling: - Rotate the finger grip on the adjustable valve clockwise. - Activate the lever on the on/off valve. - Supply compressed air to the pneumatic valve. 5 6 Activate! Carry out the sampling (see sampling accessories on page 0). Close the valve after sampling: - Rotate the finger grip on the adjustable valve anticlockwise. - Deactivate the lever on the on/off valve. - Release the air pressure on the pneumatic valve.

10 Operation Study the instructions carefully. Alcohol: 70% alcohol. Sampling and sterilization can be carried out by means of various accessories (see page 0).. Sampling/Sterilization with alcohol 7 Use a syringe! 8 Use a syringe! 9. Remove the cap.. Rinse with water or alcohol by using a syringe.. Sampling/sterilization with Steam Generator. Replace the rubber cap and fit it on the lower hose connection.. Fill the valve with alcohol.. The valve is now ready for the next sampling.. Keep both hose connections open for ventilation.. Steam sterilize the valve for approx. 0 seconds (see sterilization accessories on page 0). Close the upper hose connection with a sterile rubber cap. Water/steam inlet. Carry out the sampling (see sampling accessories on page 0).. Remove the rubber cap, sterilize it or replace it. Water/steam outlet. Rinse the valve with water and steam sterilize it (see sterilization accessories on page 0).. Keep the hose connections open until the next sampling. NOTE! Heat accumulated during steaming will dry out completely the interior of the valve.

11 Operation Sampling and sterilization can be carried out by means of various accessories. Study the instructions carefully.. Sampling/Sterilization accessories (optional extras) 0 Sterile plastic syringe for sampling: The syringe has ISO male cone so that it is easy to draw samples into it. Steam inlet, o C, bar Micro port for micro biological sampling:. Fit the Keofitt Hypodermic Needle through the hole (micro port) to carry out sampling.. Keep the micro port sterile by means of a Keofitt wick which is inserted in the port. Standard cap for -5 bar Steam outlet Pressure relief valve, 0- bar Pressurised steam sterilizing:. The pressure relief valve is preset at bar for sterilization at o C.. The pressure relief valve can be set for different pressures up to bar (= 0 C). Quick coupling for up to at least 0 bar Quick coupling for hose connections: The standard rubber cap can be replaced by a stainless steel quick coupling to withstand higher pressures. - Quick coupling for stainless steel plug. - Quick coupling for teflon/stainless steel tube. - Quick coupling for silicone tube.

12 Maintenance Maintain the valve carefully. Study the instructions carefully and pay special attention to the warnings! Always keep spare membranes and rubber caps in stock.. General maintenance Atmospheric pressure required! - Always read the technical data thoroughly (see page ). - Always release compressed air after use (automatic valve). CAUTION! All scrap must be stored/discharged in accordance with current rules/directives. Burning danger! - Never service the valve when it is hot. - Never service the valve with valve and tank/pipelines under pressure. Ordering spare parts - Contact the Sales Department. - Order from the Spare Parts List. Preventive maintenance Membrane Replace every second month Rubber cap Replace after six months Maintenance after leakage (leakage normally starts slowly) Planned maintenance Replace at the end of the day - Regular inspection for leakage and smooth operation - Keep a record of the valve - Use the statistics for planning of inspections Replace after leakage Replace, if necessary

13 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list on the pages 6-7. Handle scrap correctly.. Dismantling Rotate anticlockwise!. Remove valve head (5) from valve body ().. If supplied, remove the pneumatic valve head in the same way. Remove membrane () from valve head (5). Remove chain () together with rubber cap () from valve body (). Remove rubber cap () from chain (). 5 Replace rubber cap () and membrane ().

14 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list on the pages 6-7. Check the valve for smooth operation after the service.. Assembly Fit chain () on rubber cap (). Fit chain () together with rubber cap () on valve body (). Rotate clockwise! Fit membrane () on valve head (5).. Fit valve head (5) in valve body () and tighten firmly.. If supplied, fit the pneumatic valve head in the same way. Pre-use check: Air, max. bar Open/ close! Manual valve: Open and close the valve a few times to ensure that it operates smoothly. Open/ close! Automatic valve:. Supply compressed air to the valve.. Open and close the valve several times to ensure that it operates smoothly. Pay special attention to the warnings!

15 Technical data It is important to observe the technical data during installation, operation and maintenance. Inform possible personnel about the technical data.. Technical data Data Max. working pressure kPa (0 bar) Max. temperature - EPDM membrane... 0 o C - Silicone membrane o C Max. air pressure (automatic valve)... 00kPa ( bar) Materials Product wetted steel parts... AISI 6L Other steel parts... AISI 0 Membrane... EPDM or Silicone Rubber cap... Silicone

16 5

17 Exploded drawing This page shows an exploded drawing of Keofitt aseptic membrane sampling valve. The drawing includes all items of the valve. They are identical with the items in the Spare Parts List. Keofitt aseptic membrane sampling valve 6

18 Drawing/Parts List The drawing and the parts list include all items. The items are identical with the items in the Spare Parts List. When ordering spare parts, please use the Spare Parts List! Parts list Keofitt aseptic membrane sampling valve Item Qty. Denomination 7 5 Valve body Rubber cap Chain with hook Membrane Valve head 5

19 How to contact Alfa Laval Contact details for all countries are continually updated on our website. Please visit to access the information direct.

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