INSTALLATION & OWNER S MANUAL

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1 Rev. G, p. 1 of 19 INSTALLATION & OWNER S MANUAL YANMAR Sc SERIES cab kit with hard doors and soft rear curtain Curtis p/n: 1CYSC1AS Yanmar p/n: 59A Optional Hard Rear Panel Curtis p/n: SC100-06A Yanmar p/n: 59A The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete. APPROXIMATE INSTALLATION TIME: 2 to 3 HOURS (excluding accessories) Shown with optional work lights and optional sliding door windows. Additional options available are: heater, hard rear panel, and rear window wiper. Note: a front windshield wiper comes standard with this cab kit. WARNING: FOR STABILITY, A 100 POUND BALLAST WEIGHT IS RE- QUIRED IN REAR BALLAST BOX. (revised: 12/12/2011)

2 p. 2 of 19 NOTICE Cabs, blades, and general accessories add additional weight to the base vehicle. Deduct the accessory s total weight from the vehicle s rated capacity including driver and passenger. Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. CAB INSTALLATION BEFORE YOU START HELPFUL HINTS: A. Refer to parts diagram toward the back of this manual to help identify parts during the assembly process. B. To assist with the cab installation, leave all bolts loose for later adjustment unless otherwise specified. C. Read and understand all instructions before beginning. D. Plastic washers have been supplied to provide a weather seal under the heads of all exterior bolts. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fasteners and damage the plastic washer. Also use steel washers as required. See diagram. E. Apply a clear silicone sealant to seal any minor gaps that may occur due to vehicle variations. F. Use caution to avoid damaging the factory installed threaded inserts. Begin the bolt engagement by hand to guard against potential cross threading. Fastener Steel Washer Plastic Washer Cab Surface TOOLS REQUIRED: Set of standard and metric sockets Set of standard and metric open end wrenches Scissors One Phillips Head and one Flat Screwdriver One 3/8 Drive Ratchet One 3/16 Allen Wrench (preferably T handle type) One 5mm Allen Wrench (preferably T handle type) Pliers

3 p. 3 of VEHICLE PREP. 1.1 Per figures 1.1 and 1.1.1, use a flat screwdriver and pliers to remove three (3) plastic pine tree clips from the rubber mat on top of the floorboard on each side of the tractor. Repeat for opposite side. Discard all six. Six new clips will be installed in step Per figures 1.2 and 1.2.1, remove two (2) M8 bolts from underneath the rubber mat per side of the tractor. Repeat for opposite side. Discard these short bolts. New, longer M8 button head bolts are supplied in the hardware bag. Fig. 1.1 (plastic pine tree clips) remove 3 clips from here Fig (view from right side) Fig. 1.2 (two M8 bolts) remove 2 bolts from here Fig (view from right side)

4 p. 4 of VEHICLE PREP. (cont d.) 1.3 Per figures 1.3 and 1.3.1, remove two (2) M12 bolts from the bottom front area of the ROPS structure as shown. Repeat for opposite side of tractor. Discard all four bolts. New, longer hardware is supplied. 1.4 Per fig. 1.4, remove two (2) bolts from behind the SMV sign (slow moving vehicle sign). Save these two bolts for re-installation in step Per fig. 1.5, loosen the large hex nut on the rear flasher lights, slide the assembly out the open ended slot in the bracket, and temporarily rest the flasher assembly against the side of the fender as shown. Repeat for opposite side. Fig. 1.3 (two M12 bolts) remove 2 bolts from here Fig (view from right side) these 2 bolts Fig. 1.4 (view from inside cab) Fig. 1.5 (view from right side)

5 p. 5 of REAR MOUNT BRACKET notch to point forward 2.1 Per fig. 2.1, install the right side rear mount bracket as shown with the notch pointing forward. Use the two new, longer M12 bolts supplied. Leave bolts loose. Repeat for opposite side.. 3. SIDE FRAMES 3.1 For ease of handling, remove the door from the side frame by lifting up and off the pin hinges that are bolted to the side frame. 3.2 See fig With assistance, install the right side frame to the tractor. The floorboard of the side frame is to be underneath the rubber mat. Use a 5mm Allen wrench and the following hardware per side: two M8 button head bolts and two steel washers. Note: these thread into the original equipment weldnuts under the tractor floorboard. Use caution to avoid cross threading the weldnuts. Begin the thread engagement by hand. Leave bolts loose. Repeat for opposite side. 3.3 Per fig. 3.3, install the following hardware through the rear mount bracket and into factory installed threaded inserts in the lower rear corners of the side frames: one 5/16-18 x 3/4 long button head bolt and one steel washer. Leave bolt loose. Repeat for opposite side. install two new, longer bolts Fig. 2.1 (view from right side) lift rubber mat 2 bolts and washers here Fig. 3.2 (view from right side) bolt here Fig. 3.3 (view from inside the cab)

6 p. 6 of WINDSHIELD SUPPORT 4.1 Per fig. 4.1, install the windshield support to the top front corner of the side frames. Orient the windshield support so the bent flanges are down and the decals are legible. Use the following hardware in the lower hole on each side (note: the remaining holes will receive hardware when the roof is installed): one 5/16-18 x 3/4 long button head bolt, one plastic washer, two steel washers, and one locknut. Locknuts to be on the inside of the cab. Repeat for opposite side. Tighten these two bolts at this time. steel washer and locknut inside 5. COWL 5.1 Per fig. 5.1, install the cowl with the bent flanges up top and towards the inside of the cab. The arched piece of bulb rubber sits in the gap between the hood and the console as shown. 5.2 Per fig. 5.2, use the following hardware per side: three 5/16-18 x 3/4 long button head bolts, three plastic washers, and three steel washers. Leave loose. Repeat for opposite side. Fig. 4.1 (view from right rear side of tractor) bulb rubber to be in this gap as shown Fig. 5.1 (view from right front side of tractor) use plastic washers here Fig. 5.2 (view from right front side of tractor)

7 p. 7 of ROLL BAR BRACKET 6.1 If installing an optional hard rear panel at this time, skip to step 7 on the next page. (Note: the steel rear mount shown in fig. 6.2 is not used with the optional hard rear panel). 6.2 Per fig. 6.2, install the supplied rubber vibration mount to the rear mount using the following hardware: 1/4-20 x 1 long button head bolt, one steel washer, and one locknut. The head of the bolt is to be inside the recess in the rubber. The washer is to be used on the locknut side. Repeat for the other rear mount. Tighten these bolts. Fig. 6.2 (rear mount) 6.3 Per fig. 6.3, attach the rear mount to the back of the side frame using the following hardware per side: two 5/16-18 x 3/4 long button head bolt and two steel washers into factory installed threaded inserts in the rear middle of the side frames. The rubber vibration mount is to be up against the front face of the ROPS tubing. Leave bolts loose. Repeat for the opposite side. 6.4 Per fig. 6.4, assemble the roll bar bracket to the rear mount as shown. Use the following hardware: two 5/16-18 x 1 long button head bolts, 4 steel washers, and two locknuts. The head of the bolts are to be towards the rear of the tractor. Leave bolts loose. Repeat for opposite side. Fig. 6.3 (view from left rear side) head of bolt Fig. 6.4 (view from rear right side)

8 p. 8 of OPTIONAL REAR LEGS 7.1 Per fig. 7.1, install the supplied rubber vibration mount to the rear leg using the following hardware: 1/4-20 x 1 long button head bolt, one steel washer, and one locknut. The head of the bolt is to be inside the recess in the rubber. The washer is to be used on the locknut side. The vibration mount is to be on the same side as the bent flange as shown. Repeat for the other rear leg. Tighten these bolts. 7.2 Per fig. 7.2, install the right side rear leg (see fig ure 7.1) to the back of the side frame oriented so the rubber vibration mount is up against the front face of the ROPS tubing and the long bent flange is inboard and pointing towards the rear. Use the following hardware per side: six 5/16-18 x 3/4 long button head bolts, six plastic washers, and six steel washers. These thread into factory installed threaded inserts. Leave bolts loose. Repeat for opposite side. 7.3 Per fig. 7.2, attach the roll bar bracket to the rear leg using the following hardware per side: two 5/16-18 x 1 long button head bolts, two plastic washers, four steel washers, and two locknuts. The heads of the bolts to be outboard towards the rear of the tractor. Leave bolts loose. Repeat for opposite side. 8. OPTIONAL HARD REAR PANEL 8.1 Per fig. 8.1, attach the hard rear panel to the rear legs oriented so the large window is down and the upper bent flange is pointing towards the front of the tractor. Position the hard rear panel so the left and right bent flanges are outboard of the rear leg bent flanges. Use the following hardware per side: three 5/16-18 x 3/4 long button head bolts, 6 steel washers, 3 plastic washers, and 3 locknuts. Locknuts to be on the inside surface. Repeat for opposite side. Leave bolts loose. Fig. 7.1 (rear legs) step 7.2 (side frame bolts) step 7.3 (roll bar bracket bolts) bent flanges are shown up in this view this is the right side rear leg Fig. 7.2 (view from right rear side) head of bolt, plastic and steel washers Fig. 8.1 (view from right rear side of tractor)

9 p. 9 of WINDSHIELD 9.1 See fig Have the following items ready: four 5/16-18 x 1 3/4 long flat head bolts, 4 steel washers, 4 locknuts, and 2 plastic spacer blocks. With assistance, install the windshield hinges to the windshield support with the two spacer blocks between the hinge and the windshield support. Attach windshield latches to windshield latch receivers on the cowl by squeezing tabs to retract spring loaded pins. See fig Lift up on bottom of windshield and close latches. Check alignment of windshield with side frames and tighten hinge hardware. CAUTION: hinges are plastic components. Do not overtighten hardware. Torque to 7 foot-pounds max.. sandwich the plastic spacer block here Fig. 9.1 (view from left front side of tractor) 10. ROOF 10.1 If an optional hard rear panel was installed, the six soft rear curtain snaps pre-assembled onto the back surface of the roof can be left in place or removed and discarded at the installer s discretion Use a Phillips head screwdriver to punch a hole through the headliner at all of the covered bolt hole locations (10 places). Punch holes from the inside out to avoid having the headliner pull away from its glued surface With assistance, install the roof oriented so the reflectors are towards the rear of the tractor. If installing an optional hard rear panel, the back of the roof must go over the tops of the rear legs and rear panel so they are contained. Per figure 10.3, use the following hardware in the front corners: one 5/16-18 x 1 long button head bolt, two steel washers, one plastic washer, and one locknut (locknuts on the inside surface). Install the bolt through the roof, windshield support, and mounting tab. Leave loose The bolt hole locations over the left and right side frames use the following hardware per side: two 5/16-18 x 3/4 long button head bolts, two steel washers, and two plastic washers. These bolts are installed into factory installed threaded inserts in the top of each side frame. NOTE: use caution to avoid damaging the internal threads on the factory installed threaded inserts. Leave loose. latch receiver Fig (view from right rear side of tractor) 1 long bolt here 1 long bolt here Fig (view from right front side of tractor) 10.5 The remaining four holes use the following hardware: four 5/16-18 x 3/4 long button head bolts, 8 steel washers, 4 plastic washers, and 4 locknuts. Locknuts to be on the inside surface. Note: the two middle rear bolts are used for both hard or soft rear panels. When installing the standard soft rear panel, the two middle rear bolts serve only as weather plugs in the existing roof holes.

10 p. 10 of TIGHTEN ALL BOLTS 11.1 Before and during bolt tightening, measure and offset the side frames symmetrical to the ROPS tubing on the rear of the tractor. Shift and/or push cab as necessary before tightening all bolts. Tighten all bolts including those under the floor mats, etc.. NOTE: torque the large M12 bolts on the lower front of the ROPS tubing back to the original equipment specifications to ensure full safety standards. 12. AIR INTAKE SHIELD 12.1 Install the shield using two supplied hand knobs per side (see figures 12.1). Note: hand knobs are used so the shield is easily removable for operator access to the battery and the front of the radiator for clean-outs. Fig (hand knobs) 12.2 Per figures 12.2 and , orient and install the shield so the half circle relief is up top as shown. relief up top Fig (view from rear of tractor) hand knobs Fig (view from right front side of tractor)

11 p. 11 of VINYL FILLERS (qty.: 4) 13.1 Per fig. 13.1, raise the seat and install the smaller of the two rectangular vinyl fillers as shown. Note: the slightly larger rectangular filler is for the air intake shield Fig shows the filler temporarily peeled back to show the application of the narrow 5/8 wide PSA (pressure sensitive adhesive) hook velcro. Only three (3) edges of the rectangle will receive mating velcro. As shown, do not install the velcro underneath the forward most edge of the filler so the decal will not be obstructed and this will allow easier grasping and opening of the filler for servicing. Note: make sure the surfaces of the tractor are clean, dry, and at room temperature for best adhesion of the velcro Per figures 13.3 through , install the larger underseat filler. Photos continued on the next page. Dry fit the filler in place to determine where all the flaps fit best then install the narrow 5/8 wide PSA hook velcro onto the mating velcro on the filler. Peel back the protective strip and adhere on to the tractor to suit. Reminder: make sure the surfaces of the tractor are clean, dry, and at room temperature for best adhesion of the velcro. do not apply hook PSA velcro here seat shown tilted up 90 degrees rectangular filler Fig (view from left side of tractor) Fig (view from left side of tractor) large underseat filler Fig (underseat vinyl fillers) Fig (view from right side of tractor w/ seat up)

12 p. 12 of VINYL FILLERS (cont d.) 13.4 Install the filler to suit. Note: the narrow front portion pointed out in fig has mating velcro strips for connection onto each other for closure. Note: the rear portion of this filler will either connect to the bottom of a soft rear curtain or an optional hard rear panel as the installation continues. velcro the left onto the right 13.5 Per fig and the photos on the next page, install this vinyl filler shown to the very bottom of the air intake shield. large underseat filler Fig (view from left side of tractor) large underseat filler Fig (view from left side of tractor) large underseat filler Fig (view from right side of tractor) Fig (lower filler for air intake shield)

13 p. 13 of VINYL FILLERS (cont d.) 13.6 Orient the filler so the pocket for the fuel fill cap is on the left side where required. Per figures 13.6 through , apply narrow 5/8 wide PSA hook velcro to the very bottom horizontal edge of the air intake shield. Apply narrow 5/8 wide PSA hook velcro on the plastic tractor cowl (above the decals). Fit and install the remainder of the filler to suit. position the velcro above the decal ref.: pocket for fuel fill cap Fig (view from left side of tractor) position the velcro above the decal Fig (view from right side of tractor) fuel cap is under here the filler velcros onto itself here Fig (view from right side of tractor) Fig (view from left side of tractor)

14 p. 14 of VINYL FILLERS (cont d.) 13.7 Per fig. 13.7, apply narrow 5/8 wide PSA hook velcro along four sides of the rectangular air flow openings as shown Per fig. 13.8, install the final rectangular filler over the air flow openings onto the newly installed velcro. Note: the air shield filler is the larger of the two rectangular pieces provided. This filler is used in cooler weather to help keep heat in the cab. In warmer weather, the filler can be removed for increased air flow to the radiator. velcro all around perimeter of rectangular vent opening Fig (air shield vinyl filler) 14. SOFT REAR CURTAIN 14.1 If not installing a soft rear curtain, skip to step 15 on the next page Snap the rear curtain to the factory installed snaps on the inside surface of the back of the roof (6 snaps) Per fig. 14.3, apply large 1 wide PSA (pressure sensitive adhesive) hook velcro to the back inside surface of the vertical rear tube of the side frames. Continue the hook velcro 90 degrees on to the yellow fender of the tractor. Note: surfaces must be clean, dry, and at room temperature for best adhesion Attach the loose rear edge of the underseat filler to the bottom of the soft rear curtain and work the velcroed flaps around the seatbelts to suit. See fig filler installed Fig (air shield vinyl filler) soft rear curtain filler velcros onto itself around seatbelts Fig (view from left rear side of tractor) 5/8 wide velcro 1 wide velcro Fig (view from left rear side of tractor) Fig (view from right side of tractor)

15 p. 15 of DOORS 15.1 Apply grease to the pin hinges. With assistance, reinstall the doors onto the pin hinges. Work the doors back and forth until the hinges are completely seated. Specific adjustments can be made per steps 15.2 and Note: top of door should end up visually parallel with side of roof. Note: the door latch is a rotary type with two positions to close. Adjust door so that when fully closed door latch clicks twice for total engagement Per fig. 15.2, the large striker bolt and nut can be loosened and reset higher or lower or forward or back for better engagement in the door latch assembly if necessary. Use two 3/4 open end wrenches. Note: finger guard to end up being centered and facing inward Per fig. 15.3, the 1/4-20 hex head bolts on the door hinges can be loosened on the rear tube, or on the door itself, or in both places, in order to slightly rotate the door up or down as necessary for proper latch assembly and striker bolt engagement. Note: an assistant will be needed for this step. Keep the hinge sleeves fully seated on the pin hinges. Tighten all hinge bolts using caution to not over tighten. Over tightening will crush (damage) the structural tubing. Torque to 40 inch/pounds. CAUTION: FOR SAFE OPERATION, DO NOT DRIVE WITH DOORS OPEN. MAKE SURE DOORS ARE CLOSED AND PROPERLY LATCHED WHEN DRIV- ING. 16. LUBRICATION Fig (striker bolt) EXTERIOR VIEW OF RIGHT SIDE DOOR 16.1 Once the doors are properly adjusted, lubrication (preferably grease) can be applied to the striker bolts and door latch assemblies. Re-apply periodically as needed (same goes for the door pin hinges as necessary). Fig (right side door)

16 p. 16 of FLASHER LIGHT BRACKET 17.1 Per fig. 17.1, install the flasher light brackets using the following hardware per side of the tractor: one 5/16-18 x 3/4 long button head bolt, two steel washers, and one locknut. Repeat for the opposite side. Tighten the bolts Per fig. 17.2, re-install the flasher light. Note: both washers (flat and lock) to be on the bottom side of the bracket along with the hex nut. 18. FINISHING TOUCHES 18.1 Install the gas shock to the frame and door with the small piston end towards the door. Press the button on the compression fastener to lock the gas shock to the ball stud Install the supplied 5/16 nut covers (qty.: 16) on the interior hex locknuts by snapping over nut. Install the two 1/4 nut covers on the locknuts for the vibration mounts. open ended slot to be outboard Fig (view from right side of tractor) 18.3 Install six (6) new plastic pine tree clips (3 per side) through the rubber floor mats. Press in place by hand. Fig (view from right side of tractor) install 3 pine tree clips per side Fig (view from right side of tractor)

17 p. 17 of FINISHING TOUCHES (cont d.) 18.4 If a soft rear curtain has been installed, install the following hardware into the factory installed threaded inserts in the back of each of the side frames: four 5/16-18 x 3/4 long button head bolts, four plastic washers, and four steel washers. See fig These will serve as weather plugs when an optional hard rear panel is not installed If an optional hard rear panel has been installed, apply PSA hook velcro to the lower inside surface and attach the loose rear edge of the underseat filler. Work the velcroed flaps around the seatbelts to suit. See fig Re-install the SMV sign using the original equipment hardware. See fig Peel protective film from windows Note: extra hardware has been provided in case they get lost. Discard extras such as washers, etc Install the front windshield wiper per the installation instructions included with the wiper kit. filler velcros onto itself around seatbelts fill threaded inserts Fig (view from right rear side of tractor) Additional optional equipment available: Work Lights, Heater, Hard Rear Panel, Sliding Door Windows, and Rear Window 19. CARE AND MAINTENANCE 19.1 Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the remainder of the unit s life Wash the painted surfaces of the unit with commercial automotive cleaning products Clean windows with glass cleaner Vinyl components should be washed with a mild solution of warm soapy water Clear vinyl can be easily scratched. Be careful cleaning frost or snow from rear curtain. Do not roll curtain in cold weather. The curtain becomes stiff and may crack. Keep curtain clean. Fig (view from right side of tractor) these 2 bolts Fig (view from inside the cab)

18 YANMAR Sc SERIES CAB PARTS LIST ROOF * (2) REFLECTORS 1 8SV-SC01-B5 WINDSHIELD 1 * HINGES 8SV-SC02 WINDSHIELD SUPPORT 1 8SV-SC04-B5 * (6) SNAPS (SNAP FACES IN) SEAM BULB * 1/2" WEATHER SEAL (L&R INSIDE) * HEYCO PLUG * TRIM-LOK (ALL 4 SIDES) * HEADLINER (INSIDE) COWL * WINDSHIELD LATCH MOUNTS 1 8SV-SC03-B5 * 3/4" SIDE BULB 1/4" GRIP & 2 WIPERS AIR INTAKE SHIELD * 1/2" WEATHER SEAL (INSIDE) * TRIM-LOK 1 * LATCHES 8SV-SC10-B5 * HEYCO PLUG REAR MOUNT * DECALS (2 INSIDE) (USE CUB CADET SERIAL NUMBER DECAL) 2 8SV-SC13-B5 * 1" FLAT BULB ROLL BAR BRACKET 2 8SV-SC12-B5 SIDE FRAMES * SIDE WINDOW W/ 7/16" SIDE BULB 1/4" GRIP & 2 WIPERS DETAIL CIRCLE B SCALE 3X * (4) 5/16-18 INSERTS (INSTALL FROM INSIDE) * 1/2" WEATHER SEAL (INSIDE) * 5/8" REG. BULB LEFT 1 RIGHT 1 8SV-SC9L-B5 8SV-SC9R-B5 * 1" SQUARE INSERT 1/ PER SIDE * 5/16-18 INSERTS 12/SIDE * BALL STUD * 5/8" OFFSET SIDE BULB (TOP EDGE) REAR MOUNT BRACKETS L LIGHT MOUNT 1 SET R 8SV-SC11-B5 2 8SV-SC14-B5 * HINGE SLEEVES HARD DOORS RIGHT * GRAB HANDLE LEFT 1 8SV-SC7L-B5 RIGHT 1 8SV-SC7R-B5 LEFT * ARCH PSA 2 PCS. (ALL 3 INSIDE SURFACES) * BALL STUD * 1" HEYCO PLUG * DOOR LATCH * (5) WINDOW CLIPS RIGHT LEFT * OUTSIDE HANDLE * LATCH PIN B DETAIL * LH & RH HINGE PINS & HINGE CIRCLE A PLATES * TRIM-LOK, SCALE 5X * 3/4" SIDE 5" LONG, BULB THIS EDGE L&R FRAMES * IN HOUSE APPLICATIONS * 1" SIDE BULB * 2" GRIT PAPER OUTSIDE EDGE * 1/4" x 3/4" EXPAND-A-FOAM (INSIDE, L&R FRAMES) ADDITIONAL SERVICE PARTS A DESCRIPTION 1 SC-HWB HARDWARE KIT 1 9SV-HSLP DOOR HINGE KIT - LEFT AND RIGHT 1 9SV-IHRL DOOR LATCH KIT - LEFT AND RIGHT 1 9SV-OHRL OUTSIDE R-LATCH HANDLES W/ KEY (2) 1 9SV-GH GRAB HANDLES (2) 1 8SV-GL23x31 UPPER DOOR WINDOW W/ RUBBER 1 8SV-PG35LD ACRYLIC LOWER DOOR WINDOW W/ RUBBER 1 9GS02 GAS SPRING, DOOR (SINGLE) 1 9SV-HWS WINDSHIELD HINGE KIT (2 HINGES) 1 9SV-WL1 WINDSHIELD LATCH KIT (2 LATCHES) 1 8SV-PGSCWSC ACRYLIC WINDOW IN COWL p. 18 of 19

19 YANMAR Sc SERIES CAB VINYL PARTS LIST SEAT FRAME FILLER BLACK 1 8SV-SC17-VC UNDER SEAT FILLER BLACK 1 8SV-SC16-VC AIR INTAKE SHIELD FILLER BLACK 1 8SV-SC10F1-VC REAR CURTAIN BLACK 1 8SV-SC15-VC AIR INTAKE SHIELD SCREEN FILLER BLACK 1 8SV-SC10F2-VC p. 19 of 19

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