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1 9/27/2010 9:03:53 AM ALLDATA Library Research Services Send Via: Direct Fax: Feedback ID: Additional Request: N Action: MISSING To: DAN GRIMWOOD Product: ATTN: DAN GRIMWOOD jettadan@yahoo.com Fax #: Bus: # Pages: LRS: CSR: adomingu Year Make Model Engine Trans 2004 Ford Truck F 150 2WD Pickup V8-5.4L SOHC VIN 5 A TOC Zone: Component/Path: 39 - Steering and Suspension Steering Tilt Wheel Handle Info Type: 26 - Service and Repair Additional Info: Problem: 04 Ford Truck F 150 2WD Pickup V8-5.4L SOHC VIN 5--Dan needs R&R procedure for the tilt lever on the steering wheel Notes If the data received does not meet your needs, call Thank You for choosing ALLDATA

2 Steering System REMOVAL AND INSTALLATION Steering Column Special Tool(s) Remover, Differential Bearing (T77F-4220-B1) 1. Turn the steering wheel to the straight-ahead position and remove the key from the ignition lock cylinder. 2. Depower the supplemental restraint system (SRS). For additional information, refer to Section B. 3. If removing the steering wheel, remove the driver air bag module. For additional information, refer to Section B. 4. If removing the steering column, remove the steering column opening cover. For additional information, refer to Section Remove the parts in the order indicated in the following illustration and table. To remove individual parts, only carry out the listed steps: Part Steps Steering wheel 1, 2 Steering column 1-14 Intermediate steering 11, column shaft Lower steering column 16, 19, 20 shaft Dash boot bearing Copyright 2003, Ford Motor Company Last updated: 4/25/2005

3 Steering System REMOVAL AND INSTALLATION (Continued)

4 Steering System REMOVAL AND INSTALLATION (Continued) Item Part Number Description 1 043B13 Steering wheel bolt Steering wheel 3 W S309 Lower column shroud screw Steering column lower shroud 8. Repower the SRS. For additional information, refer to Section B. Item 1: Steering Wheel Bolt 1. Loosen the bolt until the steering wheel has been separated from the column and then remove the bolt. 5 W S309U Upper column shroud screws Item 2: Steering Wheel Steering column upper shroud 7 Multi-function switch 1. Disconnect the clockspring electrical connector. electrical connectors (part of 14401) 2. CAUTION: Removing the steering 8 Ignition switch electrical wheel without using a puller can damage the connector (part of 14401) column bearings. 9 7E395 Shift cable Using the special tool, remove the steering wheel. 10 7A110 Shift position indicator (disconnect/column shift only) 11 N S100 Intermediate steering column shaft-to-steering column bolt 12 Electrical connectors (part of 14401) 13 W S309 Steering column support-to-instrument panel nuts (4 req d) 14 3C529 Steering column assembly 15 W S301 Dash seal bolts Item 9: Shift Cable 16 N S102 Lower steering column shaft-to-intermediate steering 1. On column-shift vehicles, disconnect the shift column shaft bolt cable. 17 3D677 Dash boot bearing Item 11: Intermediate Steering Column Shaft-to-Steering Column Bolt Removal 18 3E751 Intermediate steering column Note shaft-to-steering column 1. CAUTION: Do not allow the steering column shaft to rotate while the intermediate 19 N S100 Lower steering column shaft is disconnected or damage to the shaft-to-steering gear bolt clockspring can result. If there is evidence that the shaft has rotated, the clockspring 20 3B676 Lower steering column shaft must be removed and recentered. For additional information, refer to Section B. 6. To install, reverse the removal procedure. Remove and discard the bolt then disconnect the intermediate shaft from the column. 7. If removed, install the driver air bag module. For additional information, refer to Section B

5 Steering System REMOVAL AND INSTALLATION (Continued) Item 14: Steering Column Assembly Item 20: Lower Steering Shaft 1. Separate the lower steering shaft from the 1. Disconnect the passive anti-theft system (PATS) intermediate shaft and the steering gear. transceiver electrical connector. Disconnect the wiring harness push pins. Item 20: Lower Steering Shaft Installation Note 2. Lower the steering column assembly and 1. Connect the lower steering shaft to the separate the steering column assembly from the intermediate steering shaft. intermediate shaft and the steering gear. Item 16: Intermediate Shaft-to-Lower Shaft Bolt 1. Separate the intermediate shaft from the lower shaft. Item 18: Intermediate Steering Shaft 1. Separate the steering column assembly from the intermediate steering shaft. Item 19: Lower Shaft-to-Steering Gear Bolt 1. With the transmission in NEUTRAL position on a hoist. For additional information, refer to Section Item 18: Intermediate Steering Shaft 1. Connect the steering column assembly to the intermediate steering shaft. Item 14: Steering Column Assembly 1. Connect the steering column assembly to the intermediate steering shaft and position the steering column assembly on the instrument panel studs. Item 13: Steering Column Support-to-Instrument Panel Nuts 1. Make sure that the column support bracket is aligned before tightening the nuts.

6 Steering System DISASSEMBLY AND ASSEMBLY Steering Column 2. Remove the clockspring. For additional information, refer to Section B. Material 3. Disassemble the components in the order Item Specification indicated in the following illustration and table. Premium Long Life ESA-M1C75-B Grease To remove individual parts, only carry out the XG-1-C listed steps: Disassembly and Assembly Part Steps Tilt tension spring Remove the steering column. For additional Tilt lever 1, 3-13 information, refer to Steering Column in this Shift cable/harness section. brackets Item Part Number Description Item Part Number Description Clockspring bracket Ignition switch 2 3F770 Brake trans shift interlock Shift lever and boot solenoid 7 7G357 Shift lever screw 3 3D568 Brake trans shift interlock wire harness 8 3F723 Steering column assembly Disassembly Note 4 3B661 Rake lever 4. To assemble, reverse the disassembly procedure. Assembly Note (Continued) Copyright 2003, Ford Motor Company Last updated: 4/25/2005

7 Steering System DISASSEMBLY AND ASSEMBLY (Continued) Item 3: Brake Trans Shift Interlock Wire Harness Disassembly Note 1. NOTE: Front shown; side similar. Using a suitable tool, press the locking pins and turn the switches 90 degrees clockwise to remove. Item 4: Rake Lever Assembly Note 1. Using a suitable tool, install the rake lever.

2002 Focus Workshop Manual

Page 1 of 5 SECTION 211-04: Steering Column 2002 Focus Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 09/28/2004 Steering Column Removal WARNING: Wait at least one minute after disconnecting