Instruction & Owner s Manual

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1 Instruction & Owner s Manual

2 Table of Contents Page Installation - Plumbing of Chamber 3 Installation - Electronic Control Box 3-4 Transformer Connection 115VDC or 230VDC 4-5 Instructions for use with Salt Water Generator 6 Transformer Connection Chamber 6 Trouble Shooting 6-7 Regular Maintenance & Specifications 8-9 Warranty Registration

3 (PLEASE READ CAREFULLY AND THOROUGHLY BEFORE INSTALLING) INSTALLATION SHOULD ONLY BE PERFORMED BY AN AUTHORIZED PROFESSIONAL Mounting Chamber: Install one mpulse3000 at every filter pump combination. The Chamber must be installed in line on the return side (after the filter) to the pool. It can be installed either vertically or horizontally and has no required flow direction: 1. Taking into consideration the diagram above and the fact that the Electronic Control Box has to be within 6 feet from the Chamber, find the pipe position that meets all of these requirements and mount it using the unions on each end. Insure o-rings are lubed and in proper position before tightening the unions. Make sure that the proper alignment during installation is achieved so that induce undue stress on the unions is not present as this will cause warping and possible leakage over time. 1a. Primary Position: after the heater, before any salt/chlorination system. 1b. Secondary Position: after the filter, before the heater as long as temperature sensor for heater is at least six inches (6 ) away from the chamber. CAUTION: The low-voltage cord of the Chamber is a set length for proper operation, if the length is modified, all warranties are voided. Mounting Electronic Control Box: The AC power cord to the transformer connection from the electronic control box to the timer is the responsibility of the installer and must meet applicable UL standards and be 3

4 installed in accordance with all local ordinances, and the National Electric Code (NEC) NFPA 70. AC cabling is the responsibility of the installer, external wiring and conduit can be installed to the electronic control box by removing the (gray) wire gland. When installed with conduit, the unit should be connected to an AC branch circuit with maximum 20A circuit breaker or fuse which meets the requirements for branch circuit protection. A suitable disconnect device must be provided in the branch, either a circuit breaker or switch, that can be employed to disconnect power to the system during servicing. 1. Remove the four screws holding the top white plastic end cap on the Control Box. 2. If the transformer is not installed, mount inside the large chamber portion of the Control Box using the two through holes in the back. Use the bolts and nuts supplied making sure you mount the green wire to one of the attachment bolts. 3. Make sure the terminal connections of the included wire are pushed tight onto terminals 5 and 8. The included wires orange and yellow should already be connected to XFMR Pod of the Circuit Board. 4. Timer Connection: a) 230VAC - Control box is wired for 230VAC from the Factory. Slip wire through the wire gland on the bottom of the Control Box or remove the wire gland and replace with ½ trade size liquid tight conduit fitting and pull copper wires into the control box. Using the wire nuts, solidly connect the L1 black phase wire to the stripped purple wire, the L2 black wire to the stripped black wire connected to the transformer and the green wire to the green ground wire grounded to the control box. If necessary solder wires together for more permanent attachment. The additional black wire is not used in this installation scenario. An external fuse is accessible from the bottom of the control box. Replace with the same fuse when necessary. 4

5 b) 115VAC- Slip wire through the wire gland on the bottom of the Control Box or remove the wire gland and replace with ½ trade size liquid tight conduit fitting and pull copper wires into the control box. Remove the red jumper from terminals 2 and 3 of the transformer it will not be used in this 115VAC installation. Unwrap the connector from the extra purple wire in the control box and attach it to terminal 3 of the transformer. Grab the additional black wire included and slide it onto terminal 2 of the transformer. Using the wire nuts, solidly connect the L1 white phase wire to the stripped purple wire, the L2 black wire to the two stripped black wire connected to terminals 2 and 4 of the transformer and the green wire to the green ground wire grounded to the control box. If necessary solder wires together for more permanent attachment. An external fuse is accessible from the bottom of the control box. Replace with the same fuse when necessary. 5

6 5. Salt Chlorinator - Second Chlorine Conductivity Position. Using your fingers or a pair of needle nose pliers, slowly pull the pin plug straight off of the circuit board. Large top white plastic end cap needs to be removed to gain access to the pin plug. Carefully tuck the wires into the large chamber of the Control Box and reinstall the top white plastic end cap with four screws you removed earlier. Mount to Wall using all four attachment positions use a wide washer at each attachment to spread the load of the torque over a wider surface area. (Installer is responsible to supply this mounting hardware as hardware differs from installation to installation). Plug the chamber wire into the plug on the left had side. Align the groove in the Chamber wire with the slot on the fitting and push together. This is a press fit attachment only. TROUBLESHOOTING SECTION - LED FAULTS During normal operation of your mpulse 3000, the Power LED will be illuminated blue and the Function LED red light will be extinguished. Use either conductivity position A with pin plug installed or with pin plug removed conductivity position B as long as the LED red light remains extinguished. Whenever power is applied to the Electronic Control Box, the Function red LED will briefly illuminate and then turn off. This occurs so as to detect any fault conditions. If the Function LED remains illuminated, see below for trouble shooting options: 6

7 Troubleshooting - Blue Light Extinguished: 1. Check all wire connectors to power leads and terminals of transformer to make sure connectors are slipped on tightly and terminals are not loose. 2. Check fuse to see if it was blown during installation or transportation. 3. Make sure transformer is configured properly for 115 or 230 VDC connection to timer. (fuse will blow if installed incorrectly-replace with fuse that matches specification of the one blown in wire harness connector) 4. Verify that wires are properly seated into the XFMR POD and Chamber POD of circuit board. Troubleshooting - Red Light Illumination: 1. Check that the Chamber is plugged into the low voltage connector of the Electronic Control Box. 2. Verify that there is water flowing through the chamber. Lack of proper water flow will lead to a Red Function light. 3. Unscrew the connector on the chamber and verify that the wires are soldered in properly and that the same color wires are in line with each other and on the same pins of each of the connectors. Make sure there are no shorts or opens in the Chamber cord. 4. Remove pin plug to alternative conductivity position and see if red LED remains illuminated. If extinguished run without pin plug. 5. Have you recently treated the pool with muriatic acid or chlorine? This could change the conductivity of the water leading to a red light. Cynaric Acid and improper control of Phosphates can also trigger conductivity red light illumination. Test to make sure that they are within acceptable limits. Wait for 48 hours and check again. 6. Check chemistry and make sure that chlorine and ph levels are within proper range. If they are out of limits Electronic Control Box will give red light until it measures 48 hours of conductivity acceptable water. If none of the above options improve proper unit function, remove power to the unit (switch the timer off) for 10 seconds to reset the electronics and test again. If the Function light continues to glow red, please contact Technical Support have a complete water analysis report available at the time of your call. Contact Technical Support at or review other information on our website or 7

8 HELPFUL HINTS FOR OPTIMUM PERFORMANCE Results of use with the mpulse 3000 Pool Water Treatment System may vary. As with any swimming pool product of this nature, overall success depends on many factors which include but are not limited to: Amount of calcium hardness in water (recommended levels are PPM) Age of water (water should be changed every 3-4 years) Source of water (private well, municipality, etc.) Age and wear of the swimming pool surfaces. Chemical maintenance, ph balance, cynaric acid and phosphates consistently in line with recommended standards. Seasonal temperatures and duration of filtering cycle: recommend time for treatment (a) 8 hours minimum in season and (b) 6 out of season adjust as water requires. (mpulse3000 works well with low flow systems) Porous surfaces (i.e. rock features) and splash areas (zero edge) around spill-ways and at pool water level. (Water should run over features during heat of day for best results) Water leveling control as water level changes will allow evaporative scaling when minerals are not reintroduced into the mpulse 3000 Treatment System Pool owners and service personnel must remember that regular maintenance and scheduled service must be followed in order for the MPULSE 3000 to provide the highest level of performance. This includes a regular weekly maintenance schedule consisting of (but not limited to): maintaining a ph level between 7.2 and 7.6, maintaining an Alkalinity level between 80 to 120 PPM. Maintenance should also include regularly brushing the water line, spillways, tile, and water features, as well as any other calcium plagued areas of the swimming pool. Generally, Muriatic Acid is used in swimming pools to lower the ph level, and to aid in balancing Alkalinity. Maintaining a ph level between 7.2 and 7.6 in swimming pool water, helps to ensure other pool chemicals work properly. It also helps prevent damage to pool surfaces and equipment, and additionally, helps prevent eye irritation. While controlling the form of calcium in the swimming pool, the MPULSE 3000 also aids in the process of balancing the ph levels by releasing the positive hydrogen ions from the calcium bicarbonate. In high concentrations, acid can also free these positive ions from calcium bicarbonate. 8

9 Adding unnecessary Muriatic Acid will change the conductivity of the water and could effect the operation of the MPULSE 3000 and negate the scale reduction. When the acid dissipates, the conductivity will return to normal and the MPULSE 3000 will perform correctly again. Always check ph levels prior to adding Muriatic Acid. Chamber: SPECIFICATIONS Interconnect Method: 2 Slip Connection with Union Flow Rate: 65 GPM or 250 LPM Max Temperature 200º F (93º C) Weight: 8 Lbs or 3.65 kg Size: 24 x 5 x 5 Maximum pressure: 100 PSI Electronic Control Box: Input Voltage: 115/230 VAC (selectable) Input Current: 0.16/0.08 Amps Max Output Voltage: 50Vpp Max Output Current: 350mA RMS Output Frequency: 4.1 KHz ± 0.1 KHz Max Temperature: 140º F (60º C) Weight: 6 Lbs or 2.72 kg Size: 9 x 5 x 4 Mechanical Torque - 16 in-lbs. Wire Range: 8 ~ 18 AWG Insulation Strip length as necessary to get proper connection with power leads IMPORTANT NOTE The mpulse3000 does not remove calcium and due to evaporative conditions, calcium will still be visible in SPLASH ZONES around water features, zero edge pools and spillways the calcium will be evident unless the water is continuously reintroduced into the main body of water which is allowed to retreat the calcium. Your specific pool conditions may vary the importance of this notice. 9

10 Limited Residential Pool Warranty Certificate To the Original Consumer, the mpulse3000 Pool Water Treatment System is comprised of two basic components: 1. The Electronic Control Box Write in your Serial Number here 2. The Chamber The Electronic Control Box and the Chamber are fully warranted for a period of three (3) years. Should either of these components fail for any reason other than abuse (to include vandalism or improper installation), modification not consistent with the installation manual, act of God, or act of War, the part/parts will be replaced or repaired at no charge not including freight. If service call is required and unit is found operational, customer will pay the service call fee of $75. Follow all manufacturer recommended schedules for usage and settings for maintenance of your pool, spa, and/or water feature, along with your regular weekly chemical and maintenance service. Detach Here 3 YEAR WARRANTY REGISTRATION CARD (must be returned to activate) Date of Purchase Serial Numbers: Chamber (6 digit number attached to chamber) Customer Name Installation Address City State Zip Phone Purchased from: Pool Supply Store Pool Service Company Pool Builder Other (please describe) Name of Company: Phone Website: Please mail to: Deep Blue Water Technologies, 3145 E Chandler Blvd, Suite , Phoenix, AZ, Tel: , Fax: or enter information online at 10

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