Rear Roller Brush Kit Greensmaster 3150 & 3250

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1 Rear Roller Brush Kit Greensmaster 50 & 50 Model No Model No Form No Rev. B Installation Instructions Note: The Rear Roller Brush Kit can only be installed on cutting unit models 0460 and 046. Note: The left-hand brush drives are shown in all figures. Loose Parts Description Qty Qty Roller brush assembly (L.H.) Roller brush assembly (R.H.) 0 Capscrew Flange nut Bearing spacer Flat washer Capscrew Drive pulley Washer Flange head capscrew Rubber grommet (For use with groomer) Drive pulley Capscrew (For use with groomer) V Belt Installation instructions Parts catalog. Belt cover. Drive assembly Figure. Shoulder spacer (). Remove fasteners securing counterweight to end of cutting unit (Fig. ). Remove counterweight. Installation on Cutting Units Without Groomer. Remove () nuts securing belt cover to brush kit drive assembly (Fig. ). Remove cover and set aside for now. Note: Account for () shoulder spacers on cover mounting studs.. Counterweight. Plug Figure. Boss. Remove plug from counterweight (Fig. ). 4. Re install counterweight to cutting unit or groomer cover to groomer drive assembly with mounting fasteners previously removed. 00, 004, 007 by The Toro Company 8 Lyndale Avenue South Bloomington, MN All Rights Reserved Printed in the USA

2 Note: Make sure counterweight is mounted with the boss toward the front. 5. Secure left brush mounting bracket to the inside of the cutting unit side plate with () capscrews and flange head nuts (Fig. ). Figure. Left brush mounting bracket. Bearing spacer, flat washer and capscrew 6. Secure front of drive assembly to boss in counterweight with a bearing spacer, flat washer and capscrew (Fig. ). 7. Secure right brush mounting bracket to the inside of the cutting unit side plate with () capscrews and flangehead nuts (Fig. 4).. Bearing housing adapter. Brush drive plate 4 Figure 5. Drive pulley 4. Apply grease here 0. Insert drive pulley thru hole in drive assembly and counterweight until it aligns with spline on reel shaft (Fig. 5).. Secure drive pulley to reel shaft with a washer and flange head capscrew. Apply Never Seez to capscrew threads before installation. Torque to 95 to 05 in. lbs. (Fig. 5).. Install belt over pulleys (Fig. 6).. Move roller brush assembly so all three pulleys are in a straight line. Note: Belt may fail prematurely if pulleys are not properly aligned. Figure 4. Right brush mounting bracket 8. Tighten () capscrews and locknuts securing bearing housing adapter to brush drive plate (Fig. 5). 9. Apply grease to internal spline and outer surface of drive pulley, as shown in figure 5.. Belt. Roller bearing housing Figure 6. Brush mounting bracket 4. Loosen nuts securing the brush mounting brackets to the cutting unit sideplates (Fig. 6).

3 5. Adjust roller bearing housings until there is contact to 0.00 clearance between roller brush and rear roller. Note: Make sure roller brush is parallel to rear roller. 6. Tighten nuts securing the brush mounting brackets to the cutting unit sideplates. 7. Rotate the bearing locking collar in the direction of the rotation of the brush by hand until the collar is tight on the roller brush shaft (Fig. 7). 0. Using about 5 lbs of force, push down on idler pulley to initially set belt tension. Tighten capscrew and nut securing idler pulley to brush drive plate (Fig. 8). Note: Make sure idler plate (Fig. 8) is covering slots to prevent debris from entering drive assembly., Plate tab to be positioned in upper slot.. Check belt tension. Correct belt tension should have approximately /4 deflection at the center of the belt with lbs of force applied.. Install the belt cover to the drive assembly with () flange head nuts previously removed. Tighten the nuts securely.. Right end locking collar (blind hole) (Shown without mounting bracket) Figure 7. Direction of brush rotation. Punch 8. Tighten the collar further by placing a punch in the blind hole of the collar and striking it sharply in the direction of the rotation of the brush (Fig. 7). Retighten the collar set screw to secure the adjustment.. Belt cover Figure 9 9. Loosen capscrew and nut securing idler pulley to brush drive plate (Fig. 8).. Lubricate the bearing housing grease fittings with general purpose lithium grease. Figure 8. Idler pulley. Idler plate Figure 0 4. Repeat procedure on remaining cutting units.

4 Maintenance. Clean under belt cover and check belt tension every 50 hours.. Grease fittings weekly or after every washing.. When replacing roller brush, torque J bolts to 0 to 5 in lbs. Installation on Cutting Units With Groomer. Remove () nuts securing belt cover to brush kit drive assembly (Fig. ). Remove cover and set aside for now. Note: Account for () shoulder spacers on cover mounting studs.. Remove plug from groomer cover (Fig. ). 4. Install rubber grommet into hole in groomer cover (Fig. ).. Rubber grommet Figure 5. Remove screw and washer securing groomer drive pulley to cutting unit reel shaft (Fig. 4).. Belt cover. Drive assembly Figure. Shoulder spacer (). Remove () locknuts securing groomer cover to groomer drive assembly (Fig. ) Remove cover. Figure 4. Groomer drive pulley. Screw & washer. Groomer cover. Plug Figure. Boss 6. Re install groomer cover to groomer drive assembly with () locknuts previously removed. Note: Make sure groomer cover is mounted with the boss toward the front (Fig. ). 7. Secure the left brush mounting bracket to the inside of the cutting unit side plate with () capscrews and flange head nuts (Fig. 5). 8. Secure front of drive assembly to boss in groomer cover with a bearing spacer, flat washer and capscrew (Fig. 5). 4

5 4 Figure 5. Left brush mounting bracket. Bearing spacer, flat washer and capscrew 9. Secure the right brush mounting bracket to the inside of the cutting unit side plate with () capscrews and flangehead nuts (Fig. 6).. Bearing housing adapter. Brush drive plate Figure 7. Install belt over pulleys (Fig. 8).. Drive pulley 4. Pulley shaft pin 4. Move roller brush assembly so all three pulleys are in a straight line. Note: Belt may fail prematurely if pulleys are not properly aligned. Figure 6. Right brush mounting bracket 0. Tighten () capscrews and locknuts securing bearing housing adapter to brush drive plate (Fig. 7).. Insert drive pulley thru holes in drive assembly and groomer cover until pin (on pulley shaft) aligns with groove in groomer drive pulley (Fig. 7).. Secure drive pulley to groomer drive pulley with a washer and capscrew. Apply Never Seez to capscrew threads before installation. Torque to 5 in. lbs. (Fig. 7).. Belt. Roller bearing housing Figure 8. Brush mounting bracket 5. Loosen nuts securing brush mounting brackets to the cutting unit sideplates (Fig. 8). 6. Adjust roller bearing housings until there is contact to 0.00 clearance between roller brush and rear roller. Note: Make sure roller brush is parallel to rear roller. 5

6 7. Tighten nuts securing to brush mounting brackets to the cutting unit sideplates. 8. Rotate the bearing locking collar in the direction of the rotation of the brush, by hand until the collar is tight on the roller brush shaft (Fig. 9).. Check belt tension. Correct belt tension should have approximately /4 deflection at the center of the belt with lbs of force applied.. Install the belt cover to the drive assembly with () flange head nuts previously removed (Fig. ). Tighten the nuts securely.. Right end locking collar (blind hole) (Shown without mounting bracket) Figure 9. Direction of brush rotation. Punch. Belt cover Figure 9. Tighten the collar further by placing a punch in the blind hole of the collar and striking it sharply in the direction of the rotation of the brush (Fig. 9). Retighten the collar set screw to secure the adjustment. 4. Lubricate the bearing housing grease fittings with general purpose lithium grease. 0. Loosen capscrew and nut securing idler pulley to brush drive plate (Fig. 0). Figure Figure 0. Idler pulley. Idler plate. Using about 5 lbs of force, push down on idler pulley to initially set belt tension. Tighten capscrew and nut securing idler pulley to brush drive plate (Fig. 0). Note: Make sure idler plate (Fig. 8) is covering slots to prevent debris from entering drive assembly., Plate tab to be positioned in upper slot. 5. Repeat procedure on remaining cutting units. Maintenance. Clean under belt cover and check belt tension every 50 hours.. Grease fittings weekly or after every washing.. When replacing roller brush, torque J bolts to 0 to 5 in lbs. 6

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