HFR. Repair - Parts F ENG

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1 Repair - Parts HFR 998F ENG Hydraulic, Plural-Component, Fixed-Ratio Proportioner. For pouring and dispensing sealants and adhesives and polyurethane foam. For professional use only. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page for model information and maximum working pressure. Patent Pending C5_998_7

2 Contents Related Manuals Accessories Models Product Configurator Whip Hose Bundles Individual B (Blue) Heated Whip Hose Individual A (Red) Heated Whip Hose B (Blue) Individual A (Red) Individual Hose Bundling Accessories Applicator B (Blue) Applicator Iso A (Red) Applicator AC Power Pack with S-Head/L-Head Hoses, Optional Boom Dispense Valve Interface Kit B (Blue) Flow Meters A (Red) Flow Meters Pump Feed Kits B (Blue) and A (Red) Feed Tanks Warnings Important Two-Component Material Information 8 Isocyanate Conditions Material Self-ignition Keep Components A (Red) and B (Blue) Separate Moisture Sensitivity of Isocyanates Foam Resins with 5 fa Blowing Agents Changing Materials A (Red) and B (Blue) Components Shutdown Pressure Relief Procedure Flushing Repair Pumpline Hydraulic Power Pack Repair Parts Base Machine Base Machine Sub-Assemblies Power Pack Module Sub-Assemblies Heater Options Heater Sub-Assemblies Kits DC Power Pack Pressure Adjustment Kit, C DC Power Pack Hydraulic Pressure Adjustment Setup Logic Drawings V, Phase, No Heat V, Phase, with Heat V, Phase, No Heat V, Phase, with Heat V, Phase, No Heat V, Phase, with Heat A (Red) Heat B (Blue) Heat DC Hydraulic Power Pack Motor Control Module (MCM) Miscellaneous Power Technical Data Motor Control Module Technical Data Graco Standard Warranty Graco Information F

3 Related Manuals Related Manuals Manuals are available at Component manuals in U.S. English: System Manuals 997 HFR Setup-Operation Power Distribution Box Manual A09 Power Distribution Boxes Instructions-Parts Pumpline Manuals A009 Z-Series Chemical Pumps Instructions-Parts A000 HFR Hydraulic Actuator Instructions-Parts Feed System Manuals A08 Dispense Head Hydraulic Power Pack Instructions-Parts A05 Feed Supply Kits Instructions-Parts A095 Feed Tanks Instructions-Parts 0957 Heated Hose, Instructions-Parts A07 Heated Hoses and Applicator Kits, Instructions-Parts Dispense Valve Manuals 87 EP Gun 85 MD Valve, Instructions-Parts 75 S-Head Operation-Parts 75 L-Head Operation-Parts Fusion AP Gun Fusion MP Gun 666 Fusion CS Gun Accessory Manuals A9 HFR Discrete Gateway Module Kits Manual Accessories HFR Discrete Gateway Module (DGM) Kits Single DGM Kit, F8 Dual DGM Kit, F8 DGM only, G80 The HFR Discrete Gateway Module (DGM) allows the user to control an HFR through an external control device such as a PLC. The DGM operates in conjunction with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Discrete Gateway Module manual A9 for more information. 998F

4 Models Models See Product Configurator on page 5 for detailed product configuration information. System HFR, Non-Heated HFR, Heated Full Load Peak Amps Per Phase* Voltage (phase) System Watts 55 A 0V (),650 9 A 0V (),0 55 A 00V (),650 6 A 0V () 6,680 7 A 0V () 8, A 00V () 8,600 Primary Heater Watts (per heater) Max Flow Rate ** lb/min (kg/min) Approximate Output per Cycle (A+B)** gal. (liter) Hydraulic Pressure Ratio** (.7) : 6, (.7) : Maximum Fluid Working Pressure psi (MPa, bar) 000 (0.7, 07) 000 (0.7, 07) * Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and mix chamber sizes may be less. ** Values are dependent on installed pump size. Values shown are for largest available pump size. 0 ft (6 m) maximum heated hose length, including whip hose. Flow rate is independent of frequency 50/60 Hz. approved. The maximum fluid working pressure for the base machine without hoses is 000 psi (0.7 MPa, 07 bar). If hoses rated at less than 000 psi are installed, the system maximum fluid working pressure becomes the rating of the hoses. If 000 psi hoses were purchased and installed by Graco, the working pressure for the machine is already setup for the lower 000 psi (.8 MPa, 8 bar) working pressure by Graco. If the machine was purchased without hoses and aftermarket hoses rated at or above 000 psi are to be installed, see Adjust Motor Control Module Selector Switch on page for the procedure to setup the machine for higher rated hoses. The change in working pressure is made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is 000 psi. Do not install hoses with a pressure rating lower than 000 psi. 998F

5 Product Configurator Product Configurator HFR - A Ref.: 5 6 High Volume/Low Volume Hose Bundle Assembly Primary/Hose Heat A (Red) Pump B (Blue) Pump Voltage Base Configurator Revision An example of the product configurator would be the following configurator code. HFR - A AM - AM - D - AG Ref.: 5 6 High Volume/Low Volume Primary/Hose Heat A (Red) Pump B (Blue) Pump Voltage Base Configurator Revision The following part number fields apply for the HFR part numbering configurator fields. Ref. Part Base Unit HFR Base Unit, Carbon Steel HFR Base Unit, Stainless Steel Ref. Part Voltage 0V, phase; No Heat 0V, phase; Maximum of Two 6 kw Primary Heater and One Zone of Hose Heat 0V, phase; No Heat 0V, phase; Maximum of Two 6 kw Primary Heaters and Two Zones of Hose Heat 5 00V, phase; No heat 6 00V, phase; Maximum of Two 6 kw Primary Heaters and Two Zones of Hose Heat Ref. Part B (Blue) Pump AA L00S 0 cc Stainless Steel AB L05S 5 cc Stainless Steel AC L00S 0 cc Stainless Steel AD L05S 5 cc Stainless Steel AE L00S 0 cc Stainless Steel AF L00S 0 cc Stainless Steel AG L050S 50 cc Stainless Steel AH L060S 60 cc Stainless Steel AJ L080S 80 cc Stainless Steel AK L00S 00 cc Stainless Steel AL L0S 0 cc Stainless Steel AM L60S 60 cc Stainless Steel Ref. Part A (Red) Pump Code, Part, and Description for Ref. are the same as Ref. 998F 5

6 Product Configurator Ref. 5 Part Primary/Hose Heat A No Heat B A (Red) and B (Blue) Primary Heaters C A (Red) and B (Blue) Primary Heaters, One Zone of Hose Heat D A (Red) and B (Blue) Primary Heaters, A (Red) and B (Blue) Hose Heat E A (Red) and B (Blue) Hose Heat, Carbon Steel F A (Red) and B (Blue) Hose Heat, Stainless Steel G B (Blue) Primary Heaters, B (Blue) Hose Heat Ref. 6 Part B (Blue) Applicator Hose or High Volume/ Low Volume Hose Bundle Assembly NN -- No Hose AA D08 Dual Hose, :, / x /8, 5 ft, Stainless Steel, 500 psi AB D09 Dual Hose, :, / x /8, 0 ft, Stainless Steel, 500 psi AC D0 Dual Hose, :, / x /8, 5 ft, Stainless Steel, 500 psi AD D Dual Hose, :, / x /8, 50 ft, Stainless Steel, 500 psi AE D Dual Hose, :, /8 x /8, 5 ft, Stainless Steel, 500 psi AF D Dual Hose, :, /8 x /8, 0 ft, Stainless Steel, 500 psi AG D Dual Hose, :, /8 x /8, 5 ft, Stainless Steel, 500 psi AH D5 Dual Hose, :, /8 x /8, 50 ft, Stainless Steel, 500 psi BA D6 Dual Hose, :, / x /8, 5 ft, Stainless Steel, 500 psi BB D7 Dual Hose, :, / x /8, 0 ft, Carbon Steel, 500 psi BC D8 Dual Hose, :, / x /8, 5 ft, Carbon Steel, 500 psi BD D9 Dual Hose, :, / x /8, 50 ft, Carbon Steel, 500 psi BE D0 Dual Hose, :, /8 x /8, 5 ft, Carbon Steel, 500 psi BF D Dual Hose, :, /8 x /8, 0 ft, Carbon Steel, 500 psi BG D Dual Hose, :, /8 x /8, 5 ft, Carbon Steel, 500 psi BH D Dual Hose, :, /8 x /8, 50 ft, Carbon Steel, 500 psi CA E968 Single Hose, :, / x /, 0 ft, Carbon Steel, 000 psi CB E96 Single Hose, :, / x /, 5 ft, Carbon Steel, 000 psi CC E96 Single Hose, :, / x /, 50 ft, Carbon Steel, 000 psi CD D Single Hose, :, / x /8, 5 ft, Carbon Steel, 000 psi CE D5 Single Hose, :, / x /8, 50 ft, Carbon Steel, 000 psi CF E969 Single Hose, :, /8 x /8, 0 ft, Carbon Steel, 000 psi CG D6 Single Hose, :, /8 x /8, 5 ft, Carbon Steel, 000 psi CH D7 Single Hose, :, /8 x /8, 50 ft, Carbon Steel, 000 psi CJ E965 Single Hose, :, / x /, 50 ft, Carbon Steel, 000 psi CK E966 Single Hose, :, / x /, 50 ft, Carbon Steel, 500 psi CL D9 Single Hose, :, / x /8, 50 ft, Carbon Steel, 500 psi CM D Single Hose, :, /8 x /8, 50 ft, Carbon Steel, 500 psi CN E967 Single Hose, :, / x /, 50 ft, Carbon Steel, 500 psi Pump size listed is the combined volume dispensed in one extending stroke and one retracting stroke F

7 Product Configurator Whip Hose Bundles Part H076 H077 H078 H079 H080 H08 H08 H08 Description 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Single Zone 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Single Zone 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Dual Zone 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Dual Zone 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Single Zone 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Single Zone 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Dual Zone 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Dual Zone Individual B (Blue) Heated Whip Hose Part E950 E95 H086 H088 H090 H09 H09 H096 Description 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Single Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Single Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Dual Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Dual Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Single Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Single Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Dual Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Dual Zone, 500 psi H5 H7 H9 H H H5 H7 H9 5 ft (.5 m) long, / in. (6 mm) ID, Carbon Steel, Single Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Carbon Steel, Single Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Carbon Steel, Dual Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Carbon Steel, Dual Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Stainless Steel, Single Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Stainless Steel, Single Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Stainless Steel, Dual Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Stainless Steel, Dual Zone, 500 psi Individual A (Red) Heated Whip Hose Part E99 E95 H085 H087 H089 H09 H09 H095 H H6 H8 H0 H H H6 H8 Description 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Single Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Single Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Carbon Steel, Dual Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Carbon Steel, Dual Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Single Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Single Zone, 500 psi 0 ft ( m) long, / in. (6 mm) ID, Stainless Steel, Dual Zone, 500 psi 0 ft ( m) long, /8 in. (0 mm) ID, Stainless Steel, Dual Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Carbon Steel, Single Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Carbon Steel, Single Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Carbon Steel, Dual Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Carbon Steel, Dual Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Stainless Steel, Single Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Stainless Steel, Single Zone, 500 psi 5 ft (.5 m) long, / in. (6 mm) ID, Stainless Steel, Dual Zone, 500 psi 5 ft (.5 m) long, /8 in. (0 mm) ID, Stainless Steel, Dual Zone, 500 psi 998F 7

8 Product Configurator Hoses Part D D5 D9 D E96 D5 D7 E965 E966 D9 D E967 Description Dual Hose, :, / x /8, 50 ft, Stainless Steel, 500 psi Dual Hose, :, /8 x /8, 50 ft, Stainless Steel, 500 psi Dual Hose, :, / x /8, 50 ft, Carbon Steel, 500 psi Dual Hose, :, /8 x /8, 50 ft, Carbon Steel, 500 psi Single Hose, :, / x /, 50 ft, Carbon Steel, 000 psi Single Hose, :, / x /8, 50 ft, Carbon Steel, 000 psi Single Hose, :, /8 x /8, 50 ft, Carbon Steel, 000 psi Single Hose, :, / x /, 50 ft, Carbon Steel, 000 psi Single Hose, :, / x /, 50 ft, Carbon Steel, 500 psi Single Hose, :, / x /8, 50 ft, Carbon Steel, 500 psi Single Hose, :, /8 x /8, 50 ft, Carbon Steel, 500 psi Single Hose, :, / x /, 50 ft, Carbon Steel, 500 psi B (Blue) Individual Part E90 E90 E906 E908 E90 E9 E9 E96 E98 E90 E9 E9 E96 E98 E90 E9 E9 E96 E98 Description Heated Hose, 5 ft, /, Carbon Steel, 500 psi Heated Hose, 0 ft, /, Carbon Steel, 500 psi Heated Hose, 5 ft, /, Carbon Steel, 500 psi Heated Hose, 50 ft, /, Carbon Steel, 500 psi Heated Hose, 5 ft, /8, Carbon Steel, 500 psi Heated Hose, 0 ft, /8, Carbon Steel, 500 psi Heated Hose, 5 ft, /8, Carbon Steel, 500 psi Heated Hose, 50 ft, /8, Carbon Steel, 500 psi Heated Hose, 5 ft, /, Carbon Steel, 500 psi Heated Hose, 0 ft, /, Carbon Steel, 500 psi Heated Hose, 5 ft, /, Carbon Steel, 500 psi Heated Hose, 50 ft, /, Carbon Steel, 500 psi Heated Hose, 5 ft, /, Stainless Steel, 500 psi Heated Hose, 0 ft, /, Stainless Steel, 500 psi Heated Hose, 5 ft, /, Stainless Steel, 500 psi Heated Hose, 50 ft, /, Stainless Steel, 500 psi Heated Hose, 5 ft, /8, Stainless Steel, 500 psi Heated Hose, 0 ft, /8, Stainless Steel, 500 psi Heated Hose, 5 ft, /8, Stainless Steel, 500 psi E90 Heated Hose, 50 ft, /8, Stainless Steel, 500 psi E9 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E9 Heated Hose, 0 ft, /, Stainless Steel, 500 psi E96 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E98 Heated Hose, 50 ft, /, Stainless Steel, 500 psi 67 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 676 Unheated Hose, 0 ft, /, Carbon Steel, 500 psi 678 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 680 Unheated Hose, 50 ft, /, Carbon Steel, 500 psi 68 Unheated Hose, 5 ft, /8, Carbon Steel, 500 psi 68 Unheated Hose, 0 ft, /8, Carbon Steel, 500 psi 686 Unheated Hose, 5 ft, /8, Carbon Steel, 500 psi 688 Unheated Hose, 50 ft, /8, Carbon Steel, 500 psi 690 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 69 Unheated Hose, 0 ft, /, Carbon Steel, 500 psi 69 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 696 Unheated Hose, 50 ft, /, Carbon Steel, 500 psi 67 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 69 Unheated Hose, 0 ft, /, Stainless Steel, 500 psi 6 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 6 Unheated Hose, 50 ft, /, Stainless Steel, 500 psi 65 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 67 Unheated Hose, 0 ft, /8, Stainless Steel, 500 psi 69 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 65 Unheated Hose, 50 ft, /8, Stainless Steel, 500 psi 65 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 655 Unheated Hose, 0 ft, /8, Stainless Steel, 500 psi 657 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 659 Unheated Hose, 50 ft, /8, Stainless Steel, 500 psi 8 998F

9 Product Configurator A (Red) Individual Part Description E90 Heated Hose, 5 ft, /, Carbon Steel, 500 psi E90 Heated Hose, 0 ft, /, Carbon Steel, 500 psi E905 Heated Hose, 5 ft, /, Carbon Steel, 500 psi E907 Heated Hose, 50 ft, /, Carbon Steel, 500 psi E909 Heated Hose, 5 ft, /8, Carbon Steel, 500 psi E9 Heated Hose, 0 ft, /8, Carbon Steel, 500 psi E9 Heated Hose, 5 ft, /8, Carbon Steel, 500 psi E95 Heated Hose, 50 ft, /8, Carbon Steel, 500 psi E97 Heated Hose, 5 ft, /, Carbon Steel, 500 psi E99 Heated Hose, 0 ft, /, Carbon Steel, 500 psi E9 Heated Hose, 5 ft, /, Carbon Steel, 500 psi E9 Heated Hose, 50 ft, /, Carbon Steel, 500 psi E95 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E97 Heated Hose, 0 ft, /, Stainless Steel, 500 psi E99 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E9 Heated Hose, 50 ft, /, Stainless Steel, 500 psi E9 Heated Hose, 5 ft, /8, Stainless Steel, 500 psi E95 Heated Hose, 0 ft, /8, Stainless Steel, 500 psi E97 Heated Hose, 5 ft, /8, Stainless Steel, 500 psi E99 Heated Hose, 50 ft, /8, Stainless Steel, 500 psi E9 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E9 Heated Hose, 0 ft, /, Stainless Steel, 500 psi E95 Heated Hose, 5 ft, /, Stainless Steel, 500 psi E97 Heated Hose, 50 ft, /, Stainless Steel, 500 psi 67 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 675 Unheated Hose, 0 ft, /, Carbon Steel, 500 psi 677 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 679 Unheated Hose, 50 ft, /, Carbon Steel, 500 psi 68 Unheated Hose, 5 ft, /8, Carbon Steel, 500 psi 68 Unheated Hose, 0 ft, /8, Carbon Steel, 500 psi 685 Unheated Hose, 5 ft, /8, Carbon Steel, 500 psi 687 Unheated Hose, 50 ft, /8, Carbon Steel, 500 psi 689 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 69 Unheated Hose, 0 ft, /, Carbon Steel, 500 psi 69 Unheated Hose, 5 ft, /, Carbon Steel, 500 psi 695 Unheated Hose, 50 ft, /, Carbon Steel, 500 psi 66 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 68 Unheated Hose, 0 ft, /, Stainless Steel, 500 psi 60 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 6 Unheated Hose, 50 ft, /, Stainless Steel, 500 psi 6 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 66 Unheated Hose, 0 ft, /8, Stainless Steel, 500 psi 68 Unheated Hose, 5 ft, /8, Stainless Steel, 500 psi 650 Unheated Hose, 50 ft, /8, Stainless Steel, 500 psi 65 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 65 Unheated Hose, 0 ft, /, Stainless Steel, 500 psi 656 Unheated Hose, 5 ft, /, Stainless Steel, 500 psi 658 Unheated Hose, 50 ft, /, Stainless Steel, 500 psi 998F 9

10 Product Configurator Hose Bundling Accessories Part Description E95 Air Hose, 5 ft 5B80 Air Hose, 0 ft 5C6 Air Hose, 5 ft 5B95 Air Hose, 50 ft E900 Signal Cable, 5 pin, Male/Female,.0 meter E899 Signal Cable, 5 pin, Male/Female,.0 meter E898 Signal Cable, 5 pin, Male/Female, 8.5 meter E897 Signal Cable, 5 pin, Male/Female, 6.0 meter E896 Fluid Temperature Sensor Cable, pin, Male/Female,.0 meter E895 Fluid Temperature Sensor Cable, pin, Male/Female,.0 meter E89 Fluid Temperature Sensor Cable, pin, Male/Female, 8.0 meter E89 Fluid Temperature Sensor Cable, pin, Male/Female, 5.7 meter E95 Scuff Guard,.75 in. ( mm), 00 ft (6 m) Roll E96 Scuff Guard,.75 in. ( mm), 00 ft (6 m) Roll 68 Wire Connector, 6AWG (. mm) E955 Hose Lacing, 500 ft (57. m) Roll 5B679 Hose Safety Label Applicator Part Description A08 L-Head 6/0 With Calibration A085 L-Head 0/ With Calibration A086 L-Head /0 With Calibration A090 S-Head 6-65 With Calibration A09 S-Head L/S With Calibration A09 S-Head 6-65 L/S With Calibration 5796 GX-6, :, Isolate Pistol 5797 GX-6, :, Machine Mount 5750 GX-6, :, Machine Mount GX-6, :, Pistol Grip CS00RD Fusion CS, : Only, 0.09 CS0RD Fusion CS, : Only, 0.0 CS0RD Fusion CS, : Only, Fusion AP, : Only, Fusion MP, : Only, Fusion AP, : Only, Fusion MP, : Only, Fusion AP, : Only, Fusion MP, : Only, D500 Applicator, MD, :, Soft, Carbon Steel D50 Applicator, MD, :, Soft, Carbon Steel, Electric D50 Applicator, MD, :, Soft, Carbon Steel, Lever D50 Applicator, MD, :, Soft, Stainless Steel D50 Applicator, MD, :, Soft, Stainless Steel, Electric D505 Applicator, MD, :, Soft, Stainless Steel, Lever D509 Applicator, MD, :, Hard, Carbon Steel D50 Applicator, MD, :, Hard, Carbon Steel, Electric D5 Applicator, MD, :, Hard, Carbon Steel, Lever D5 Applicator, MD, :, Hard, Carbon Steel, Pneumatic D5 Applicator, MD, :, Hard, Stainless Steel D5 Applicator, MD, :, Hard, Stainless Steel, Electric D55 Applicator, MD, :, Hard, Stainless Steel, Lever D56 Applicator, MD, :, Hard, Stainless Steel, Pneumatic D5 Applicator, MD, 0:, Soft, Carbon Steel D5 Applicator, MD, 0:, Soft, Carbon Steel, Electric D5 Applicator, MD, 0:, Soft, Carbon Steel, Lever D5 Applicator, MD, 0:, Soft, Stainless Steel D55 Applicator, MD, 0:, Soft, Stainless Steel, Electric D56 Applicator, MD, 0:, Soft, Stainless Steel, Lever D50 Applicator, MD, 0:, Hard, Carbon Steel D5 Applicator, MD, 0:, Hard, Carbon Steel, Electric D5 Applicator, MD, 0:, Hard, Carbon Steel, Lever D5 Applicator, MD, 0:, Hard, Carbon Steel, Pneumatic D5 Applicator, MD, 0:, Hard, Stainless Steel D55 Applicator, MD, 0:, Hard, Stainless Steel, Electric D56 Applicator, MD, 0:, Hard, Stainless Steel, Lever D57 Applicator, MD, 0:, Hard, Stainless Steel, Pneumatic E505 MD Adapter Kit EP Pour Gun, Pistol Grip, / in. Purge Rod C9 EP Pour Gun, Machine mount, / in. Purge Rod C9 EP Pour Gun, Pistol Grip, /8 in. Purge Rod C9 EP Pour Gun, Machine Mount, /8 in. Purge Rod LC0058 Mixer Kit, (0) /8 in. x Element with Shroud LC0059 Mixer Kit, (0) /8 in. x 6 Element with Shroud LC0060 Mixer Kit, (0) /8 in. Combo with Shroud LC095 Mixer Kit, (0) / in. x Element with Shroud LC096 Mixer Kit, (0) / in. x 6 Element with Shroud LC0079 Mixer Pack, (50) /8 in. x Element LC0080 Mixer Pack, (50) /8 in. x Element 0 998F

11 Product Configurator LC008 Mixer Pack, (50) /8 in. Combo Element LC0086 Mixer Pack, (50) /8 in. x Element LC0087 Mixer Pack, (50) /8 in. x 6 Element LC0088 Mixer Pack, (50) /8 in. Combo Element B (Blue) Applicator S-Head and L-Head Description Part For Use With Applicator: Calibrate A06 S-Head Only 0.5 A07 S-Head Only 0.5 A08 S-Head Only 0.50 A09 S-Head Only 0.60 A00 S-Head Only 0.70 A0 S-Head Only 0.80 A0 S-Head Only 0.90 A0 S-Head Only.00 A0 S-Head Only.0 A05 S-Head Only.0 A06 S-Head Only.0 A07 S-Head Only.0 A050 S-Head Only.50 A05 S-Head Only.60 A05 S-Head Only.70 A05 S-Head Only.80 A05 S-Head Only.90 A055 S-Head Only.00 A056 S-Head Only.50 A057 S-Head Only.00 A058 S-Head Only.50 A059 S-Head Only.00 A060 S-Head Only.0 A06 S-Head Only.50 A06 S-Head Only 5.00 A06 S-Head Only 5.50 A06 S-Head Only 6.00 A065 S-Head Only 6.50 A066 S-Head Only 7.00 A067 S-Head Only Calibrate M09A- L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only 7767 L-Head Only. 78 L-Head Only. 788 L-Head Only L-Head Only L-Head Only L-Head Only GX L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only L-Head Only 7868 L-Head Only L-Head Only L-Head Only L-Head Only. 787 L-Head Only L-Head Only L-Head Only Description Part 0.0 in in in. 577 EP Gun Description Part For Use With Applicator: Kit E50 EP 50, 6 Blue, 6 Red 0.5 mm Poly C75 EP 50 Poly Side, Std 0.79 mm Poly C75 EP 50 Poly Side, Std.9 mm Poly C75 EP 50 Poly Side, Std.5 mm Poly C75 EP 50 Poly Side, Std.70mm Poly C755 EP 50 Poly Side, Std.8 mm Poly C756 EP 50 Poly Side, Std 0. mm Poly C805 EP 50 Poly Side 0.6 mm Poly C806 EP 50 Poly Side 0.7 mm Poly C807 EP 50 Poly Side 0.89 mm Poly C808 EP 50 Poly Side 0.99 mm Poly C809 EP 50 Poly Side.07 mm Poly C80 EP 50 Poly Side. mm Poly C8 EP 50 Poly Side.0 mm Poly C8 EP 50 Poly Side.60 mm Poly C8 EP 50 Poly Side.85 mm Poly C85 EP 50 Poly Side 998F

12 Product Configurator Kit E5 EP 75, 6 Blue, 6 Red 0.5 mm Poly C76 EP 75 Poly Side, Std 0.79 mm Poly C76 EP 75 Poly Side, Std.9 mm Poly C76 EP 75 Poly Side, Std.5 mm Poly C76 EP 75 Poly Side, Std.70 mm Poly C765 EP 75 Poly Side, Std.8 mm Poly C766 EP 75 Poly Side, Std 0. mm Poly C79 EP 75 Poly Side 0.6 mm Poly C795 EP 75 Poly Side 0.7 mm Poly C796 EP 75 Poly Side 0.89 mm Poly C797 EP 75 Poly Side 0.99 mm Poly C798 EP 75 Poly Side.07 mm Poly C799 EP 75 Poly Side. mm Poly C800 EP 75 Poly Side.0 mm Poly C80 EP 75 Poly Side.60 mm Poly C80 EP 75 Poly Side.85 mm Poly C80 EP 75 Poly Side Iso A (Red) Applicator S-Head and L-Head The A (Red) applicator orifices for the S-Head and L-Head are the same as the B (Blue) applicator orifices. See page. GX-6 Description Part 0.0 in in in. 577 EP Gun Description Part For Use With Applicator: 0.5 mm Iso D EP 50 Iso Side, Std 0.79 mm Iso D EP 50 Iso Side, Std.9 mm Iso D5 EP 50 Iso Side, Std.5 mm Iso D6 EP 50 Iso Side, Std.70mm Iso D7 EP 50 Iso Side, Std.8 mm Iso D8 EP 50 Iso Side, Std 0. mm Iso D9 EP 50 Iso Side 0.6 mm Iso D0 EP 50 Iso Side 0.7 mm Iso D EP 50 Iso Side 0.89 mm Iso D EP 50 Iso Side 0.99 mm Iso D EP 50 Iso Side.07 mm Iso D EP 50 Iso Side. mm Iso D5 EP 50 Iso Side.0 mm Iso D6 EP 50 Iso Side.60 mm Iso D7 EP 50 Iso Side.85 mm Iso D8 EP 50 Iso Side 0.5 mm Iso D9 EP 75 Iso Side, Std 0.79 mm Iso D0 EP 75 Iso Side, Std.9 mm Iso D EP 75 Iso Side, Std.5 mm Iso D EP 75 Iso Side, Std.70 mm Iso D EP 75 Iso Side, Std.8 mm Iso D EP 75 Iso Side, Std 0. mm Iso D5 EP 75 Iso Side 0.6 mm Iso D6 EP 75 Iso Side 0.7 mm Iso D7 EP 75 Iso Side 0.89 mm Iso D8 EP 75 Iso Side 0.99 mm Iso D9 EP 75 Iso Side 998F

13 Product Configurator.07 mm Iso. mm Iso.0 mm Iso.60 mm Iso.85 mm Iso D50 D5 D5 D5 D5 EP 75 Iso Side EP 75 Iso Side EP 75 Iso Side EP 75 Iso Side EP 75 Iso Side AC Power Pack with S-Head/L-Head Hoses, Optional Boom Part Description D89 0V, Boom, L-Head Hoses D80 0V, Boom, S-Head Hoses D8 00V, Boom, L-Head Hoses D85 00V, Boom, S-Head Hoses D8 0V, L-Head Hoses, No Boom D8 0V, S-Head Hoses, No Boom D86 00V, L-Head Hoses, No Boom D87 00V, S-Head Hoses, No Boom Power Pack GX-6 Connection Kit E7 Hydraulic Power Pack Level Sensor Kit C87 Hydraulic Power Pack Pressure Gauge Kit E8 Hydraulic Power Pack Temperature Sensor 7 Power Pack Accumulator Charging kit Dispense Valve Interface Kit Part C757 D60 D6 C067 Description MD Valve Solenoid, Machine Mount MD Valve Solenoid, Remote Mount Auto-Fusion Solenoid for Fusion Dispense Valve Fusion Gun Pressure Adjust Kit 976 One G000 Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 9 One G000HR Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 898 One G000 Flow Meter with 90 degree sensor (0.0 to.0 gpm, 75 to 800 cc per min) 898 One G000HR Flow Meter with 90 degree sensor (0.0 to.0 gpm, 75 to 800 cc per min) 09 One Coriolis Flow Meter (0.0 to 0.5 gpm, 8 to 900 cc per min) 690 One HG6000 Flow Meter (0.0 to 6.0 gpm, 50 to, 7 cc per min) 665 One HG6000HR Flow Meter (0.007 to.0 gpm, 5 to 757 cc per min) 60 One HG6000HT Heater Flow Meter (0.0 to 6.0 gpm, 50 to, 7 cc per min) A (Red) Flow Meters Part Description 96 One G5 Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 97 One G50HR Flow Meter (0.0 to 0.5 gpm, 8 to 900 cc per min) 976 One G000 Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 9 One G000HR Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 898 One G000 Flow Meter with 90 degree sensor (0.0 to.0 gpm, 75 to 800 cc per min) 898 One G000HR Flow Meter with 90 degree sensor (0.0 to.0 gpm, 75 to 800 cc per min) 09 One Coriolis Flow Meter (0.0 to 0.5 gpm, 8 to 900 cc per min) 690 One HG6000 Flow Meter (0.0 to 6.0 gpm, 50 to, 7 cc per min) 665 One HG6000HR Flow Meter (0.007 to.0 gpm, 5 to 757 cc per min) 60 One HG6000HT Heater Flow Meter (0.0 to 6.0 gpm, 50 to, 7 cc per min) B (Blue) Flow Meters Part Description 5.7.5G Two Graco 5 cc Per Second Flow Meters Two 5 cc Per Second Flow Meters 5.7. Two -8 cc Per Second Flow Meters 96 One G5 Flow Meter (0.0 to.0 gpm, 75 to 800 cc per min) 97 One G50HR Flow Meter (0.0 to 0.5 gpm, 8 to 900 cc per min) 998F

14 Product Configurator Pump Feed Kits Part Description 608 : (Air/Fluid) Carbon Steel Complete Supply Pump Kit 669 H55 (Air/Fluid) Carbon Steel Complete Supply Pump Kit 675 H76 (Air/Fluid) Carbon Steel Complete Supply Pump Kit D8 H050 (Air/Fluid) Carbon Steel Complete Supply Pump Kit High-Flo (Air/Fluid) Carbon Steel Complete Supply Pump Kit D09 : (Air/Fluid) Stainless Steel Complete Supply Pump Kit D09 H55 (Air/Fluid) Stainless Steel Complete Supply Pump Kit D09 H76 (Air/Fluid) Stainless Steel Complete Supply Pump Kit D09 H050 (Air/Fluid) Stainless Steel Complete Supply Pump Kit D095 5: Monarch 55G Stainless Steel Complete Supply Pump Kit D096 5: Monarch 5G Stainless Steel Complete Supply Pump Kit High-Flo Stainless Steel Complete Supply Pump Kit 666 Husky 55 Pump, Drum with Riser Tube 667 Husky 76 Pump, Drum with Riser Tube D9 Husky 050 Pump, Drum with Riser Tube 05 Husky 55 Diaphragm Pump, Drum with Riser Tube 057 Husky 76 Diaphragm Pump, Drum with Riser Tube D097 Husky 050 SS Pump, Drum with Riser Tube 9566 : (Air/Fluid) Stainless Steel Supply Pumps with Riser Tubes D098 5: Monarch, 5G, Stainless Steel Supply Pumps with Riser Tubes D099 5: Monarch, 55G, Stainless Steel Supply Pumps with Riser Tubes 68 Husky 55 Pump with Carbon Steel Fluid Plumbing 68 Husky 76 Pump with Carbon Steel Fluid Plumbing D Husky 050 Pump with Carbon Steel Fluid Plumbing 6898 : Supply Pump with Carbon Steel Fluid Plumbing D00 Husky 55 Pump with Stainless Steel Fluid Plumbing D0 Husky 76 Pump with Stainless Steel Fluid Plumbing D0 Husky 050 Pump with Stainless Steel Fluid Plumbing D0 : Supply Pump with Stainless Steel Fluid Plumbing D0 5: Monarch Pump with Stainless Steel Fluid Plumbing D05 5: Monarch Pump with Stainless Steel Fluid Plumbing E96 One : T- Pump, Carbon Steel E97 One : T- Pump, Stainless Steel E98 One Monarch 5: Pump, 5G E99 One Monarch 5: Pump, 55G 69 Carbon Steel Riser Tube Assembly 677 Carbon Steel Return Tube 68 Air Supply for Feed Pump and Gun 766 Desiccant Dryer 5C8 Desiccant Dryer Cartridge 08 Drum Pump Accessory Kit D06 Stainless Steel Return Tube Accessory Kit D07 Stainless Steel Circulation Accessory E79 Carbon Steel Circulation Accessory Kit 05 6 sq. in., 60 mesh, Stainless Steel Fluid Filter sq. in., 0 mesh, Stainless Steel Fluid Filter Element sq. in., 60 mesh, Stainless Steel Fluid Filter Element sq. in., 00 mesh, Stainless Steel Fluid Filter Element 68 6 sq. in., 00 mesh, Stainless Steel Fluid Filter Element sq. in., 60 mesh, Carbon Steel Fluid Filter sq. in., 0 mesh, Carbon Steel Fluid Filter Element sq. in., 60 mesh, Carbon Steel Fluid Filter Element sq. in., 00 mesh, Carbon Steel Fluid Filter Element sq. in., 50 mesh, Carbon Steel Fluid Filter Element sq. in., 00 mesh, Carbon Steel Fluid Filter Element 998F

15 Product Configurator B (Blue) and A (Red) Feed Tanks Part Description D56 8L Tank, No Agitation, Chiller, Desiccant, Level Sensors D56 8L Tank, Agitation, Chiller, Desiccant, Level Sensors D565 75L Tank, No Agitation, Chiller, Desiccant, Level Sensors C7 75L Tank, Agitation, Chiller, Desiccant, Level Sensors D568 8L Tank, No Agitation, No Level Sensors D569 8L Tank, No Agitation, Level Sensors D570 8L Tank, Agitation, Level Sensors D57 8L Tank, Agitation, Slinger Plate, Level Sensors D57 8L Tank, Agitation, Slinger Plate, Heat, Insulation, Level Sensors D57 8L Tank, Agitation, Heat, Insulation, Level Sensors D57 75L Tank, No Agitation, No Level Sensors D575 75L Tank, No Agitation, Level Sensors D576 75L Tank, Agitation, Level Sensors D577 75L Tank, Agitation, Slinger Plate, Level Sensors D578 75L Tank, Agitation, Slinger Plate, Heat, Insulation, Level Sensors D579 75L Tank, Agitation, Heat, Insulation, Level Sensors Insulator Blanket for 8L Tank Insulator Blanket for 75L Tank Refill Kit For Customer Supplied Feed System Nitrogen Kit For Tank Nitrogen Kit For Tanks 5796 Vacuum Pump Kit, 6.9 cfm, st, 0V, phase D7 rd Level Sensor Prox Switch Option LC0097 Desiccant Dryer, /8 in. Npt With Adapter And Cartridge LC0098 Desiccant Dryer Refill Cartridge Additional Accessories Part Description C87 Hydraulic Power Pack Hydraulic Tank Fluid Level Sensor C87 Hydraulic Power Pack Manifold Oil Temperature Sensor 575 Caster Kit F56 IsoGuard Select fluid, 6 quarts 78 Extension Cable for Advanced Display Module, meter, 55 Foot Switch with Guard and meter Cable F7 EP and Fusion Gun Ratio Check F5 5 ft hose extensions for L-Head applicator; material, hydraulic, and signal cables F6 50 ft hose extensions for L-Head applicator; material, hydraulic, and signal cables F7 5 ft hose extensions for S-Head applicator; material, hydraulic, and signal cable F8 50 ft hose extensions for S-Head applicator; material, hydraulic, and signal cable 998F 5

16 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment. Connect only to grounded power source. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. Read MSDSs to know the specific hazards of the fluids you are using. Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to: Protective eyewear, and hearing protection. Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. + Do not point dispensing device at anyone or at any part of the body. Do not put your hand over the fluid outlet. Do not stop or deflect leaks with your hand, body, glove, or rag. Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment. Tighten all fluid connections before operating the equipment. Check hoses and couplings daily. Replace worn or damaged parts immediately F

17 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: Use equipment only in well ventilated area. Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). Keep work area free of debris, including solvent, rags and gasoline. Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. Ground all equipment in the work area. See Grounding instructions. Use only grounded hoses. Hold gun firmly to side of grounded pail when triggering into pail. If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. Keep a working fire extinguisher in the work area. PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Tighten all fluid connections before operating the equipment. Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer s warnings. For complete information about your material, request MSDS from distributor or retailer. Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use. Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only. Do not alter or modify equipment. Use equipment only for its intended purpose. Call your distributor for information. Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Comply with all applicable safety regulations. 998F 7

18 Important Two-Component Material Information WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. Keep clear of moving parts. Do not operate equipment with protective guards or covers removed. Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources. BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation. To avoid severe burns: Do not touch hot fluid or equipment. Important Two-Component Material Information Isocyanate Conditions Keep Components A (Red) and B(Blue) Separate Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates. Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area. To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area. Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment s wetted parts, never interchange component A (Red) and component B (Blue) parts. Material Self-ignition Some materials may become self-igniting if applied too thickly. Read material manufacturer s warnings and material MSDS F

19 A (Red) and B (Blue) Components Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts. NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature. To prevent exposing ISO to moisture: Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container. Keep the IsoGuard Select cylinder filled with Iso- Guard Select, part F56. The lubricant creates a barrier between the ISO and the atmosphere. Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system. Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use. Never use solvent on one side if it has been contaminated from the other side. Always lubricate threaded parts with ISO pump oil or grease when reassembling. Foam Resins with 5 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F ( C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system. Changing Materials When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. Always clean the fluid inlet strainers after flushing. Check with your material manufacturer for chemical compatibility. Most materials use ISO on the A (Red) side, but some use ISO on the B (Blue) side. See the following section. A (Red) and B (Blue) Components IMPORTANT! Material suppliers can vary in how they refer to plural component materials. Be aware that when standing in front of the manifold on proportioner: Component A (Red) is on the left side. Component B (Blue) is on the right side. For all machines: The A (Red) side is intended for ISO, hardeners, and catalysts. If one of the materials is moisture-sensitive that material should always be on the A (Red) side. The B (Blue) side is intended for polyols, resins, and bases. NOTE: For machines with material volume ratios other than :, the higher volume side is typically the B (Blue) side. 998F 9

20 Shutdown Shutdown. Park pumps. a. From the Home screen, press and select Standby mode. b. Press. Material will dispense. Pump will park automatically. Once pump is parked, pump will stop moving. If a dispense gun with a trigger is installed, pulling the trigger will begin a park operation. Material will dispense. Continue pulling the trigger until the pump stops moving.. Press the power key on the ADM. Turn main power switch (MP) to OFF position.. Close A (Red) and B (Blue) side fluid supply valves (FV). FV ti988a 5. Perform Pressure Relief Procedure on page. 6. Shut down feed pumps as required. See feed pump manual F

21 Pressure Relief Procedure Pressure Relief Procedure. Shut off feed pumps and agitator, if used.. Turn PRESSURE RELIEF/DISPENSE valves (SA, SB) to PRESSURE RELIEF/CIRCULATION. Route fluid to waste containers or supply tanks. Ensure gauges drop to 0. SA SB ti9879a. For models with an EP Gun installed, engage gun safety lock.. Relieve pressure in EP Gun or dispense valve. See related manual. 998F

22 Flushing Flushing Flush equipment only in a well-ventilated area. Do not dispense flammable fluids. Do not turn on heaters while flushing with flammable solvents. Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid. Use the lowest possible pressure when flushing. All fluid components are compatible with common solvents. Use only moisture-free solvents. See Technical Data on page 8 for wetted components. See solvent manufacturers information for material compatibility. To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/DIS- PENSE valves (SA, SB) to PRESSURE RELIEF/CIRCULATION lines (N). SA. Flush through bleed SB N N ti9880a To flush entire system, circulate through gun fluid manifold (with manifold removed from gun). To prevent moisture from reacting with isocyanate, always leave the system dry or filled with a moisture-free plasticizer or oil. Do not use water. See Important Two-Component Material Information on page F

23 Repair Repair Pumpline See Z-Series Chemical Pumps manual, HFR Hydraulic Driver manuals for more detailed pumpline repair information. Remove Chemical Pumps 5. Disconnect the chemical pump inlet and outlet fluid lines. Do not disconnect the fluid manifold inlet line or the fluid line connections at the heater. Pump Outlet Fluid Manifold Inlet This procedure removes the chemical pumps so that replacement parts can be installed. See Z-Series Chemical Pumps manual for replacement parts installation procedure.. For models with heat, turn off all heat including heated hoses and primary heaters.. Flush system, see page.. Perform Shutdown, see page 0.. Remove the front pump shroud. Pump Inlet C5_998_g 998F

24 Repair 6. Unthread smaller cylinder from hydraulic driver and slide inside larger cylinder. Use punch slots in lube cylinder to aid rotation if necessary. See FIG.. Lube Cylinder Outlet Fitting Punch Slot (same on opposite side) 8. Remove coupler from the A and B side pump shafts. See FIG.. 9. Unscrew LVDT sensor assembly and spool assembly from pump outlet housing. Wipe off spool assembly. See FIG.. 0. Remove three nuts securing pump to tie rods. See FIG.. FIG. : Lube Cylinder C5_998_g Lube Cylinder Inlet Fitting (behind cylinder) 7. Remove two shoulder bolts from LVDT collar then remove collar from B side pump shaft. See FIG.. Pump Outlet Housing LVDT Spool Assembly LVDT Sensor Assembly (behind pump) FIG. LVDT Collar Coupler Nuts C5_998_g 998F

25 Repair Install Chemical Pumps Reconnect or install a different size chemical pump to achieve desired ratio. Prime IsoGuard Select Cylinder. Install ISO lube cylinder on A side pump. Apply light coating of lubricant on o-rings on outside of small cylinder.. Install nuts on tie rods after the pumps have been installed. Torque to ft-lb (68-8 N m).. Install coupler on A and B side pump shafts.. Install LVDT Assembly. a. Apply a very light coat of hydraulic oil on LVDT sensor tube and install through pump outlet housing. Install spool assembly. b. Install LVDT collar on coupler and pump shaft. Ensure that the split on the LVDT collar does not ride in the spool assembly. c. Apply thread sealant to shoulder bolts then install in LVDT collar. Torque to 0-50 in-lb ( N m). 5. After the IsoGuard Select cylinder has been installed on the A side pump, apply pipe sealant on cylinder outlet fitting. 6. Perform Prime IsoGuard Select Cylinder procedure, see page Reconnect inlet and outlet fluid lines. FIG. : IsoGuard Select System C5_998_8g Ensure that the IsoGuard Select cylinder outlet faces upward for air to exhaust.. Install IsoGuard Select cylinder inlet fitting and inlet tube into bottom of cylinder. The inlet tube is the tube with a check valve installed in it which points in the direction of flow towards the IsoGuard Select cylinder.. Install IsoGuard Select cylinder outlet fitting and outlet tube into top of cylinder. The outlet tube is the tube with a check valve installed in it which points in the direction of flow away from the IsoGuard Select cylinder.. Remove check valve from end of outlet tube.. Use funnel to pour IsoGuard Select into tube to fill cylinder. 5. With check valve arrow pointing away from the Iso- Guard Select cylinder, install check valve in end of outlet tube. 6. Install tubes into reservoir and install reservoir into holder. 998F 5

26 Repair Remove HFR Hydraulic Driver See FIG.. Remove four nuts (88) securing hydraulic driver to hydraulic power pack. This will also loosen manifold plate (0) from hydraulic driver. Remove manifold plate. Remove hydraulic driver. Install HFR Hydraulic Driver This procedure installs the hydraulic driver after replacement parts have been installed and actuator has been reassembled. See HFR Hydraulic Driver manual for replacement parts installation procedure.. Hang the hydraulic driver on the studs. Verify o-rings between driver and hydraulic power pack are installed and lubricated. Secure the driver with nuts and washer at bottom-left and top-right corners.. Install manifold bracket. Secure at top-left and bottom-right corners. FIG. C5_998_5g. Install pump support brackets, torque to 00 in-lb (.9 N m). This will also install manifold plate (0) to hydraulic driver.. Connect fluid manifold inlet lines. This procedure removes the HFR Hydraulic Driver so replacement parts can be installed. See HFR Hydraulic Driver manual for replacement parts installation procedure. 5. Perform Install Chemical Pumps procedure, see page 5.. Perform Remove Chemical Pumps procedure, see page.. Disconnect the fluid manifold inlet lines. Do not disconnect the fluid line connections at the heater. Fluid Manifold Inlet C5_998_e. Remove pump support brackets. Each bracket is secured with three screws at the base frame and two screws at the manifold bracket F

27 Repair Remove PowerHouse Pumpline The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In order to remove the Hydraulic Power Pack, the PowerHouse pumpline must be removed. See Hydraulic Power Pack Repair starting on page 0 for more information.. Remove lube cylinder inlet and outlet fittings. Let cylinder drain. Punch Slot (same on opposite side) Lube Cylinder Outlet Fitting. Perform Shutdown procedure, see page 0.. Flush the system, see page.. Disconnect the chemical pump inlet, pump outlet, and fluid manifold inlet lines. Do not disconnect the fluid line connections at the heater. Fluid Manifold Inlet Pump Outlet Lube Cylinder Inlet Fitting C5_998_8e FIG. 5: Lube Cylinder, Viewed from Rear Left of Machine 5. See FIG. 6. Remove four screws (07) securing pumpline to hydraulic power pack. This will also loosen manifold plate (0) from hydraulic driver Pump Inlet C5_998_e FIG. 6 C5_998_5g 998F 7

28 Repair 6. While supporting the pumpline, remove the three bolts on each side of the machine securing the pump support brackets to the machine base. See FIG. 7. Remove pumpline. FIG. 7 C5_998_e 8 998F

29 Repair Install PowerHouse Pumpline The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In order to remove the Hydraulic Power Pack, the PowerHouse pumpline must be removed. This procedure is for installing the PowerHouse pumpline at the end of the Hydraulic Power Pack Repair procedure. See Hydraulic Power Pack Repair starting on page 0 for more information.. While supporting the pumpline, install the three bolts on each side of the machine securing the pump support brackets to the machine base. See FIG. 7. Torque to 50 in-lb (6.9 N m).. See FIG. 6. Align manifold plate (0) with hydraulic driver. Align hydraulic driver with hydraulic power pack. Install four screws (07) securing hydraulic driver to hydraulic power pack. This will also install manifold plate (0) to hydraulic driver. Torque to 00 in-lb (.9 N m).. Install lube cylinder inlet and outlet fittings. See FIG. 5. Apply thread sealant to threads.. Perform Prime IsoGuard Select Cylinder procedure, see page Connect the chemical pump inlet, pump outlet, and fluid manifold inlet lines. Fluid Manifold Inlet Pump Outlet Pump Inlet C5_998_e 998F 9

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