Air Intake System Product Guide. advanced FLOW engineering

Transcription

1 advanced FLOW engineering Air Intake System Product Guide Make: GM Model: Trucks (GMT900) Year: Engine: V8-4.8/5.3/6.0/6.2L P/N: &

2 Please read the entire product guide before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Disconnect the negative battery terminal before proceeding. Label Qty. Description Part Number A 1 Black Steel Housing B 1 Air Intake Tube C 1 Injected Molded Adaptor D 1 Air Filter (P5R) or (PDS) E 1 Black Steel Cover 05C00780 F 1 3/8 Inch Hose G 1 Reducer Coupling H 1 Straight Coupling I Clamp J Clamp K Clamp L 1 Brass Fitting M 8 Button Head Screw N 1 Head Socket Screw O 1 Wavy Washer P 1 1/2" Panel Plug Installation will require the following tools: T10 Hex Key, 5/16 Nut Driver, 10mm Socket, Ratchet, Phillips Head Screw Driver and 5mm Hex Key Note: Legal in California for use on race vehicles only. The use of this intake system on vehicles used on public streets or highways strictly prohibited in California and others states that have adopted California emission regulations.

3 AIR INTAKE SYSTEM COMPONENTS A B C D E F G H I J K L M N O P afepower.com

4 Figure A: Stock Intake Reference Figure A: Step 1: Unplug the harness from the MAF sensor (1) Step 2: On L engines disconnect the temp sensor Step 3: Remove engine cover by pulling up on cover (7) Step 4: Loosen the clamps (5 & 6) Step 5: Remove crank case breather line from engine (4) Refer to Figure B Figure B: Crank Case Breather Figure C: Factory Air Box Plate N & J D

5 AIR INTAKE SYSTEM INSTALLATION Reference Figure C: Step 6: Remove plate under factory air box by unbolting the 4 bolts Figure D: Pre-assemble Housing Figure E: Install Housing 1 N O M 2 G G E C 3 A Reference Figure D: Step 8: Attach the adaptor (C) to the housing (A) with the 5 button head screws (M) Step 9: On L engines install temp sensor (1) to housing using hex screw (N) and washer (O) If the temp sensor is not installed, use the 1/2" plug (P) to cover hole. Step 10: Screw on the stock MAF sensor (2) using the factory screws Reference Figure E: Step 11: Install the housing (A) using the factory bolts Figure F: Filter Installation Figure G: Cover Installation D E afepower.com

6 AIR INTAKE SYSTEM INSTALLATION Reference Figure F: Step 12: Attach the filter (D) to the adaptor (C) Reference Figure G: Step 13: Screw on the top cover (E) using the three button head screws (M) Figure H: Pre-assemble tube Reference Figure H: Step 14: Connect the reducer coupler (G) and clamps (I & K) to the tube (B) H & J Step 15: Connect the straight coupler (H) and clamps (J) B to the tube L Step 16: Screw on the brass fitting (L) to the tube Step 17: Attach the 3/8 hose (F) to the brass fitting F Reference Figure I: Step 18: Connect the tube from the housing to the throttle body Step 19: Tighten up all clamps G, I, & K Step 20: Replace crank case line with 3/8 hose Step 21: Plug the harness into the MAF sensor and on L engines reconect temp sensor Step 22: Re-mount engine cover and reconnect batttery Figure I: Final Steps

7 Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), RGA@afepower.com or call (951) Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72 2 years Air Intake Systems 50, 51, 54, 55, 75 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes years Intake Manifolds years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers years Fluid Filters days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. afepower.com

8 afepower.com advanced FLOW engineering, inc. 252 Granite Street Corona, CA TEL: TECH: P/N: