Jacobsen 600 Series Ransomes 700 Series

Transcription

1 Jacobsen 600 Series Ransomes 700 Series Parts List & Mounting Instructions Jodale Perry Printed: 2004/01

2 Standard Parts List Qty Description Photo L&R Rear Mounting Brackets L&R Front Mounting Brackets L&R Front Bracket Support 1 Hydrostatic Pedal Shield 1 Seat Prop Rod 2 Cab Lift Brackets (1 Tube) 2 3/8 Black Snap Caps 1 Floormat (Centre Hump) 1 Floormat (Left Foot Platform) 1 Floormat (Right Foot Platform Upper) 1 Floormat (Right Foot Platform Lower)

3 Standard Parts List Qty Description Photo L&R Floormat (Left Platform Extension) L&R Floormat (Vertical Foot Platform 1 Under Seat Upholstery 1 Rear Under Seat Plate Mylar 1 Front Under Seat Plate Mylar 13 LF 180 O-rubber 2 LF 90 O-rubber 1 Mower Stabilizer Bracket

4 Standard Bolts List Qty Description 4 Isolator, Rubber, 9/16 x 3 4 Washer, Rubber, 9/16 x 2 ½ 4 Washer, Steel, 9/16 x 2 ½, YD 4 Bolt, Hex, ½ x 3, Gr. 8, YD 16 Washer, Lock, ½ 8 Washer, Flat, 1/2 16 Nut, Hex, ½, Gr. 8, YD 8 Bolt, Hex, ½ x 1 ½, Gr. 8, YD 4 Bolt, Hex, ½ x 1, Gr. 8, YD 2 Bolt, Hex, 7/16 x 2, Gr. 8 2 Nut, Hex, 7/16, Gr. 8 2 Washer, Lock, 7/16 4 Nut, Flange, ¼, MB 4 Bolt, Flange, ¼ x ¾, MB 4 Bolt, Flange, 3/8 x ¾, YD 4 Nut, Flange, 3/8, YD 1 Seat Belt Kit

5 Optional Parts Lists Heater Option (if equipped) Qty Description Photo 1 Radiator Hose Splicer (JATC500-P42) 2 HS-20 Hose Clamps 1 3/8 NPT Tee Coupler 1 3/8 NPT Nipple 2 3/8 NPT x 3/8 Barb 180 Fitting 2 HS-6 Hose Clamps 22 LF 3/8 ID Heater Hose

6 NOTE: Use the following torque specifications for all hardware: ½ hardware 73 ft-lbs, 3/8 hardware 42 ft-lbs, 5/8 hardware 177 ft-lbs. 1. Remove seat from seat platform, two-post ROPS if equipped, left door off of cab, right escape window off of cab, and lower right window off of cab. 2. Before cab installation can begin, some holes must be drilled into operator platform. Use Figure 1 as a guide and drill two 9/16 holes into the left of side platform as shown. Repeat for the right side. this point. Locate the top holes in the support bracket, and using it as a guide, drill two 9/16 holes through the top of the platform. Use the ½ x 1 hex bolts, flat washers, lock washers, and hex nuts and fasten the support. Ensure that the bolt heads are on top of the platform as shown in Figure 2. Repeat for the right side. Figure 2 2 ¼ Figure 1 4 ½ 1 3. Take the left front bracket support and position it inside of the operator platform. Take the left front bracket and line it up with the holes drilled in the platform, and the support bracket. Using the ½ x 1 ½ hex bolts provided slide the bolt from the outside inward and use a ½ flat washer, ½ lock washer, and ½ hex nut to fasten the bracket. Ensure that the head of the bolt is on the outside of the bracket near the brake lines as shown in Figure 2. Be sure to only loosely fasten the bracket at 4. Take the hydrostatic pedal boxing and position it underneath the operator foot platform around the HST pedal. Ensure that the pedal does not contact the boxing during pedal travel. Using the holes in the box as a guide, drill four 5/16 holes into the platform. See Figure Slide a short piece of 180 O-rubber onto the right side of the boxing where it contacts the platform. Mark and drill holes into the operator platform. Bolt the boxing onto the platform using the ¼ x ¾ bex bolts, and flange nuts provided. NOTE: keep the bolt heads on the top of the platform as shown in the Figure 3.

7 6. Take the left rear bracket and position it against the two hold bolt pattern in the chassis, directly behind the fuel tank. NOTE: Keep the the cab mounting plate towards the front and outside. Loosely fasten the bracket to the chassis with ½ x 1 ½ hex bolts, lock washers, and hex nuts provided. See Figure 4. Repeat for the right side. of the seat plate behind the seat plate stiffener bracket, and centre it on the seat plate. Cut all necessary openings for bolts, seat prop, and controls. Ensure the seat plate surface is clean for a good bonding surface, then glue the mylar into place. Use Figure 5 as a guide. Figure 3 Figure 5 8. Take the larger piece of mylar and line it up with the seat plate stiffener and centre it side to side. Cut all necessary openings for bolts and controls and glue into place. See Figure 5. Figure 4 7. Take the two pieces of mylar and move to the seat plate of the tractor. Line up the smaller piece with the back 9. Take the seat prop rod attached to the seat plate. Take the shorter prop rod provided, and install it with the factory original hardware. See Figure Take the underseat upholstery, and place it on the seat plate. Line up the upholstery with the back of the seat plate and with the pre-cut slots for the seat plate release. Ensure that the seat plate has been cleaned for a good bonding surface. Cut all necessary openings for bolt holes, controls, etc. Glue the upholstery into place, and then

8 Figure 6 Figure glue and wrap the upholstery around the edges of the seat plate. Re-install the seat. See Figure Now you are ready to start working on the cab. If you have not already done so, remove the left door, right escape window, and lower right window from cab. Take the cab lift brackets provided, and bolt onto cab frame through hole provided in upper A-C crossmember, right beside the b-post of the cab. With the lift brackets in place, you can use a chain or lifting strip to hoist the cab. Remove the front and rear cab shipping brackets and lift the cab off of the brackets. 12. Using Figures 7, 8, 9, and 10 as a Figure 9 Figure guide, begin installing the 180 and 90 weatherstripping onto the cab. Take the 90 O-rubber and slide it onto the two short platform extensions on the left and right sides as shown.

9 13. Take the 180 O-rubber, and slide it onto the front shroud at the centre of the front shield as shown. Beginning where the 90 rubber ends on the left side, take the 180 and slide it onto the bottom x 2 ½ steel flat washers, rubber flat washers, lock nuts, and ½ hex nuts, and prepare to install the cab onto the tractor. Lift the cab slowly over the tractor, centred over the operator platform. Slowly lower the cab towards the cab mounts. Be careful when the cab reaches the seat, as the cab will have to be maneuvered around the seat to fit past it. Once the cab is done, drop the fasteners into place and loosely fasten as shown in Figure 11. Figure 10 Figure Once all ROPS fasteners have been started, ensure that the cab is onto the machine squared, and then torque up all ROPS fasteners to the specifications provided earlier. 16. Now you can hook up the electrical system. Connect the heavy red wire to 12V on tractor. Connect the heavy black wire to the main tractor ground. Connect the orange wire to a switched source on the tractor to activate relay. OPTION: Heater Instructions edge of the platform extension. Continue going all around the back of the cab. Repeat for the right side starting at the same point. Use the provided figures for reference. 14. Place one rubber isolator over each of the cab brackets installed on the tractor. Take the ½ x 3 hex bolts, 9/ Proceed with steps only if unit is equipped with a heater option. Drain radiator coolant. Locate the 3/8 ID heater hose at the base of the right C-Post. Route the hose to the thermostat housing. Tie down hose as required to ensure that it does not interfere with controls, levers, accessories, or any other moving or hot parts. Remove sending unit from thermostat housing and install tee fitting into its place with nipple provided. See Figure 12. REMEMBER to use a water sealant material around the threads of the tee. Re-install the sending unit in the straight leg of the tee, again using water sealant. Measure off the distance to the remaining leg of the tee and cut the hose (allow for some

10 excess). Install 3/8 NPT x 3/8 barb 180 fitting into tee. Connect the hose to the tee, using the HS-6 hose clamp provided. Figure 13 Figure Take the remaining heater hose and route it to the lower radiator hose. Tie down the hose as required to ensure that it does not interfere with controls, levers, accessories, or any other moving or hot parts. Cut the radiator hose at bend as shown in Figure 13, and install splicer using the HS-20 hose clamps. Install one of the 3/8 NPT x 3/8 barb 180 fittings into the splicer. Measure off the distance along the suction hose to the tee and cut the suction hose (allow for some excess). Connect the suction hose to the tee, using the HS-6 hose clamp provided. 19. Ensure that all connections are tight, and then replace the radiator coolant. Open the water valve, using the rotary control in the switch plate of the cab, and turn on the fan. Start the machine and run it at PTO RPM for five minutes. Once the heater begins to heat, stop the motor, check for leaks, and add antifreeze as required. Start the unit again, and driv at PTO RPM for a few minutes to remove any air trapped in the heater hose. Stop the unit again, check the antifreeze, and add as required. HINT: run the engine with radiator cap off to help purging air out of the system. If the heater does not heat, you should add an auxiliary water pump to help in circulation, which can be provided by Jodale Perry. 20. Floormat Installation. Refer to Figures 14 & 15 as a guide. Take the centre floormat piece and fit over operator platform hump. Ensure that all surfaces have been cleaned prior to Figure 14

11 installation of floormatting. Once the centre piece has been fit, glue into place. Figure Take the left fender extension floormat and position it on the fender between the cab and vertical mat glued in previously. Glue into place. Repeat for the right fender mat. Once all mats have been glued into place, take a black silicone sealer and seal all openings, and cracks between mats. Figure Take the left vertical floormat piece and line up with vertical part of platform and glue into place. Repeat for right piece as well. 22. Take the right front platform piece and position underneath hydrostatic pedal. Ensure that there is adequate pedal clearance, and cut any necessary openings for bolt holes. Take the right rear platform piece and postion it behind front piece. Ensure that there is adequate pedal clearance and all necessary openings for bolts are provided if necessary and then glue both mats into place. Ensure that the mats fit tightly against the centre and vertical floormat pieces. 23. Take the left platform piece and position on the platform between the centre mat and the vertical mat glued in previously. Ensure that there is adequate clearance for all controls, and if necessary cut openings for bolt holes. Glue mat into place, ensure that there is a snug fit with the vertical and centre pieces. 25. Take the mower stabilizer bracket and position on the mounts located on the bottom windshield crossmember. Use the 3/8 x ¾ flange bolts and nuts provided, and attach bracket to mount. See Figure Take the seat belt kit, and the 7/16 x 2 hex bolts, lock washers, and 7/16 hex nuts. Locate the holes in the lower member at the back of the cab near the bottom of the tubing. Bolt the anchor to the tubing using the harware provided. Use Figure 17 as a guide.

12 Figure 17

13 ADDENDUM ALL Mounting Instructions Electrical Connectors List Qty Description 2 Connectors, Loop, 10GA, ¼ 1 Connectors, Loop, 10GA, ½ 1 Connectors, Loop, 10GA, 3/8 1 Splicer, Wire, Blue

14

15

16

17

18