M3500 Industrial Pressure Transmitter
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- Aubrey Holmes
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1 M3500 Industrial Pressure Transmitter The M3500 is a high accuracy industrial pressure transmitter featuring HART communications and a cast aluminum enclosure for indoor or outdoor use. Typical output accuracy is ±0.035% FS with no effect of temperature from -20º C to +50º C (-4º F to +122º F). Differential, gauge, compound and absolute pressure types are offered in a variety of full scale ranges from 17 PSIA to 3000 PSIG. Outputs include a digital display, 4-20 ma (2-wire) with HART and two SPST opto-switches. Four push buttons located beneath the name plate enable users to manually program and maintain the M3500 for pressure, flow or level applications. Programming can also be accomplished using a HART communicator. Hardware is included for 2 pipe and wall mounting. Measurement Accuracy: ±0.025% FS including all effects of linearity, hysteresis, repeatability and temperature from -20º to +50º C (-4º to +122º F) Output (ma / V) accuracy: ±0.05% FS including all effects of linearity, hysteresis, repeatability and temperature from -20º to +50º C (-4º to +122º F) Traceability: NIST traceable certification is standard Pressure ranges: Lower Sensor Limit (LSL) to Upper Sensor Limit (USL) listed below: Differential [DI]: 0-1, 0-5, 0-15, 0-30, 0-100, 0-300, PSID Gauge [GI]: 0-15, 0-30, 0-50, 0-100, 0-300, 0-500, , PSIG Compound [CI] (PSIG): -15 to +15, -15 to +30, -15 to +50, -15 to +100, -15 to 300, -15 to +500, -15 to +1000, -15 to PSIG Absolute [AI]: , , 0-100, PSIA Analog Span Limit DI,GI, and CI types: 4:1 turndown from Upper Sensor Limit (USL) AI: 2:1 turndown from Upper Sensor Limit (USL)
2 Overpressure Limits DI: 1000 PSI common mode pressure P1 (High) side only: 3x range P2 (Low) side only: 3x range or 150 PSI, whichever is less GI, CI, AI: 2x Full Scale Differential Pressure Sensors Static Pressure effect on zero: worst case 0.025% URL per 100 PSI. See User s Manual for further details. This effect can be corrected by zeroing the unit at the desired static pressure using an equalizing manifold. Static Pressure effect on accuracy: worst case 0.1% URL per 100 PSI. See User s Manual for details. Orientation effect on zero: installation orientations different from factory calibration orientation may cause zero offsets up to 1% F.S. on some ranges. Zero the M3500 in its installed position to eliminate zero offset. Temperature Specifications Operating Range: -20º to +70 C (-4º to +158 F) Calibrated Range: -20º to +50º C (-4º to +122º F) Storage Range: -20º to +70 C (-20º to +158 F) Temperature effect on output accuracy when above 50º C: standard accuracy % F.S. per ºC Wetted Parts DI: 316L SS and Viton (Kalrez available, consult factory for other o-ring material options) GI, CI, AI: 316L SS Damping: Exponential damping with user adjustable time constant, 0 (Off) to 60 seconds Sensor Zero: push button or HART. Differential Pressure units can have zero fully elevated or suppressed within the Lower and Upper Sensor Limit Trims: analog trims, lower sensor trim and upper sensor trim are available via push button or HART ma output failure modes: Saturation values: 3.9 ma and ma Failure values: 3.8 ma and 22.5 ma Internal electronics temperature measurement available from display and via HART. Pressure Applications: differential, vacuum, compound, gauge or absolute Pressure Units: PSI, inches of Water (ref. 20 C, 60 F and 4 C), kg/cm2, MPa, kpa, Pa, mbar, bar, cm of Water (ref. 20 C and 4 C), ft of Water (ref. 20 C, 60 F and 4 C), inches of 0 C, mm of C, oz/sq in, User defined unit (linear scaling constant from PSI)
3 Flow applications: Square Root (Sq. Rt.) or Laminar Flow Element (Classical B & C method) applications Flow Units: Volume flow: m3, l (liters), yd3, ft3, in3, US gal (US gallons), I gal (Imperial gallons), bbl (barrel), User defined unit Mass flow: lbs, tons, kg, STon (Short Tons), LTon (Long Tons), User defined unit Time: seconds, minutes, hours, days Flow related features: Low Flow cut off value Total flow since last reset Reset total flow register to zero Total non-resettable flow Level applications: Supports direct head and bubbler type level calculations for linear tanks (vertical), non-linear tanks (horizontal, cylindrical [flat or dished ends] and spherical), and custom strapping tables. Level Units: Height: yards, feet, inches, meters, centimeters, millimeters Liquid volume: cubic inches, US gallons, Imperial gallon, barrels, cubic meters, liters, cubic yards, cubic feet, percent, user defined unit (linear scaling constant) Liquid mass: pounds, tons, kilograms, Short Tons, Long Tons, percent, user defined unit (linear scaling constant) Enclosure: Aluminum casting, designed to NEMA 4 requirements Front and rear caps secured with set screws Dimensions: 5.12 L x 3.56 Dia. x 4.57 H ( 5.12 ) Weight: lbs Conduit connections: ½ NPT (female), 2 ea. 1 permanent plug included Pressure Manifold: Material: 316L SS Pressure connection(s): 1/8 NPT (female) for all pressure sensor types 1/8 NPT(M) x ¼ NPT(F) 316L SS adapter(s) are included Differential Pressure models are available with a standard 2 port manifold or optional 4 port manifold with bleed/flushing connections and plugs (5/16 24 SAE/MS J1926)
4 DI Manifold - standard DI Manifold - with optional bleed/flushing ports & plugs (Recommended for liquid DP Applications) GI, CI and AI Manifold permanent plug in P2 side Display 2 line LCD Upper line for up to 5 numeric characters Lower line for up to 6 alphanumeric characters Update rate: 3x per second Floating decimal point Display orientation to be specified with order Standard, Clockwise [90º], Reverse [180º], or Counterclockwise [270º] orientation 1.62 x 0.75 viewable area Standard Display bottom connection(s) Clockwise (90 ) Display right hand connection(s) Reverse (180 ) Display top connection(s) CCW (2700 ) Display left hand connection(s) Name plate: The name plate on top of the M3500 provides model and serial numbers plus other specifications. Loosen the lower right screw and slide to access the keypad. Keypad: Located under the name plate, the keypad consists of 4 arrow keys used for manual programming and trim adjust-ments (sensor zero, lower sensor trim, upper sensor trim and analog trims).
5 Electrical connections: Six (6) position terminal block for Loop Power & Communication (2- wire) Two opto-coupler SPST switches 1.3 mm diameter holes suitable for gauge solid or stranded wire Case grounding screw Test tabs for ma output Comm tabs for HART communications Power: V DC Load Curve: Maximum Loop Resistance = (50 * Power Supply Voltage) Note: HART communication requires a minimum loop resistance of 250Ω (21V DC) Outputs: 4 20 ma (2-wire) HART digital protocol Two each, solid state opto-coupler SPST switches Rating: DC, 0.25 ma max., Von = 0.7 V DC, Voff = 5.4V DC Certifications: CE Mark Environmental Humidity Limits: 5 95% RH Shock, Operating: 30 g, halve-sine, 11mSec pulse (tested in accordance with IEC ) Vibration, Sinusoidal, Operating: 2g peak acceleration at Hz (tested in accordance with IEC ) Vibration, Random, Operating: 6g rms acceleration at 5 to 2000 Hz (tested in accordance with IEC )
6 Mounting 2 pipe mount with bracket, 316SS, for horizontal or vertical orientation mountings. Includes 2 U-bolts and hardware (zinc plated CS). Standard bracket accommodates pipe mount or surface mounting Standard Accessories P/N Z1065 NIST Certificate with data P/N Z9A /8 NPT(M) x ¼ NPT(F) adapter (1 each for AI, CI and GI models), 316L SS P/N Z9A /8 NPT(M) x ¼ NPT(F) adapters (2 each for DI models), 316L SS P/N Z9P120 Mounting bracket, 316 SS P/N Z9A64 Mounting hardware kit, zinc plated CS, U-bolts (2 ea.), nuts, washers P/N Z9R86 User s Manual Optional Accessories, Certifications and Tests P/N Z valve equalizing manifold kit, 316L SS, c/w pre-bent tubing & tube fittings P/N Z9P130 Material Certification P/N ZA33559 Hydrostatic Pressure Test P/N Z1077 Tag, wired SS
7 Order Options M3500 Type & Range -DI0001 -DI0005 -DI0015 -DI0030 -DI0100 -DI0300 -DI0500 -GI0015 -GI0030 -GI0050 -GI0100 -GI0300 -GI0500 -GI1000 -GI3000 -CI0015 -CI0030 -CI0050 -CI0100 -CI0300 -CI0500 -CI1000 -CI3000 -AI0017 -AI0038 -AI0100 -AI1000 Description (M3500, universal mounting bracket, hardware, NIST cert and manual) 0 TO 1 PSI Differential, Isolated, 2-port manifold 0 TO 5 PSI Differential, Isolated, 2-port manifold 0 TO 15 PSI Differential, Isolated, 2-port manifold 0 TO 30 PSI Differential, Isolated, 2-port manifold 0 TO 100 PSI Differential, Isolated, 2-port manifold 0 TO 300 PSI Differential, Isolated, 2-port manifold 0 TO 500 PSI Differential, Isolated, 2-port manifold 0 TO 15 PSI Gauge, Isolated 0 TO 30 PSI Gauge, Isolated 0 TO 50 PSI Gauge, Isolated 0 TO 100 PSI Gauge, Isolated 0 TO 300 PSI Gauge, Isolated 0 TO 500 PSI Gauge, Isolated 0 TO 1000 PSI Gauge, Isolated 0 TO 3000 PSI Gauge, Isolated -15 TO +15 PSIG Compound, Isolated -15 TO +30 PSIG Compound, Isolated -15 TO +50 PSIG Compound, Isolated -15 TO +100 PSIG Compound, Isolated -15 TO +300 PSIG Compound, Isolated -15 TO +500 PSIG Compound, Isolated -15 TO PSIG Compound, Isolated -15 TO PSIG Compound, Isolated 0 TO 17 PSI Absolute, Isolated 0 TO 38 PSI Absolute, Isolated 0 TO 100 PSI Absolute, Isolated 0 TO 1000 PSI Absolute, Isolated Flushing Port option - DI sensors only -00 Standard pressure manifold DI sensors only - optional 4 port bleed/flush manifold, -04 recommended for liquid service Display Orientation -0 For bottom pressure connections (Standard, 0 degrees) -1 For right hand pressure connection (Clockwise, 90 deg) -2 For left hand pressure connections (CCW, 270 deg) -3 For top pressure connections (Reverse, 180 deg) Other Options 3-valve manifold & tubing, installed, 316SS, 1/4" NPT(F) -A connections, SWP = 3000 PSIG (Z1089) 3-valve manifold (316SS) & tubing (brass), installed, -B 1/4" NPT(F) connections, SWP = 3000 PSIG (Z1089-1) -C Factory Configuration (customer must complete and submit M3500 Configuration Sheet Z9R90 with order) M3500 -CI AC
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