Waterlogix uses an OPLC which is an Operator Interface and PLC built into one low cost unit
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1 Fountain LA Page 1 Waterlogix Tuesday, August 31, :11 AM Waterlogix is a customizable Off the Shelf solution for automated Water Features Design and Manufactured by UL Listed General Control Systems, Inc (GENCON) Waterlogix uses an OPLC which is an Operator Interface and PLC built into one low cost unit Base unit fits into a 4 inch square panel cutout or can be DIN rail mounted The base unit has I/O built in Typically 11 Digital Inputs and 6 Relay or Transistor Outputs Two-Line LCD Screen allows Operator interface Expansion port connects to Din Rail Mounted local or remote I/O Modules Built in program has Time Clocks for Show Start Stop, Filter, Brominator, Lighting, Pumps Each Point of control has Hand Off Auto mode controls built into OPLC Anemometer direct input to PLC Hi Speed Counter for High Wind Control Drum Controller for animation sequencing for interactive fountains Level Control for deadband and low level cutout from level inputs and make-up water solenoid output Below pictures show some possible configurations for Waterlogix controls. At the end of the section is a check list of information needed to provide a quotation for a system. Fiberglass enclosure in vault Control panel separate from MCC and lighting panel Gencon designed built and installed complete electrical power and control system
2 Fountain LA Page 2 Small system all in one enclosure Three phase 120/208V Copper buss-bolt-on circuit breakers Three systems under construction are shown. These are backpans that will be installed in Enclosures and Waterlogix Cut into the doors This system has Main Breaker GFCI breakers Pump Contactor and O/L Lighting Contactor Power Supply Waterlogix OPLC Ground Buss Large system Operator Interface 19 Inch Touch Screen graphical HMI. System has over 300 I/O Points and has DMX interface and show controller
3 Retrofit Large W.E.T. Design Microshooter system. Replaced an existing Show Controller with Graphic HMI and A-B PLC as Waterlogix Controller Fountain LA Page 3
4 Fountain LA Page 4 Simple Waterlogix used for Water Play interactive controller Power Supply missing in picture System has Six Solenoids for Play Features Override Switch in Park Office Time Clock Function Interactive Air Switch At Feature Sequence controlled by Drum Control 12VAC Pool and Spa Transformer Provided Power for Solenoids Separate LED Lighting Control Panel Separate 120VAC Power Panel We use Sq D Copper Buss Bolt-On Breakers Rather than aluminum buss and clip on breakers which prematurely fail due to corrosion in vaults.
5 Fountain LA Page 5 Separate MCC 480VAC 3Phase 15 HP Softstarters Simple All in One Waterlogix Standard Disconnects Available Rockwell A-B Disconnect Switches
6 Fountain LA Page 6 Typical ALL in one Waterlogix with 480VAC Supply Two Pump System Step Down Transformer Mounted Externally Installed Waterlogix with Level, Wind lighting controls in Box MCC control to Terminal Strip. MCC separate panel
7 Fountain LA Page 7 MCC control to Terminal Strip. MCC separate panel All In One 120/208V 3Phase In Steel NEMA 4 CSD Cabinet Wind, Level, MCC and Lighting all in one cabinet Gencon Installation Standard Galvanized Hoffman Wireway with drains All conduits go to Wireway and Control Panel entry is through bottom only. This allows any water that enters conduits to harmlessly drain to the Vault floor. Many competitors penetrate the top of control panels which jeopardize the watertight integrity of the panel LCD Display -Each Component has an H-O-A Mode screen Which eliminates the need for panel switches.
8 Fountain LA Page 8 Separate 480VAC VFD panel with reactors Run commands and Analog Speed Controls from Waterlogix Controller I/O Medium size system with Expansion I/O under construction This is an interactive Pop-Jet panel. Note the Solid State Control Relay Boards (Opto). These are used for systems with high count switching. Transistor outputs switch Logic Side of Opto Modules. Usually we use 12VAC outputs for solenoids. This allows use of a 15VAC Pool and Spa Transformer for protection. 15VAC power distribution and fuses are provided on Din Rail (Not Shown in Picture) (3) 480VAC 30HP Pump MCC Separate 480VAC VFD panel with reactors. Run commands and Analog Speed Controls from Waterlogix Controller I/O Note Aluminum Backpan for Heat Sink We recommend using an Aircoditioner when Large VFD's are used, depending on ambient temperatures Heat Exchangers could be used.
9 Fountain LA Page 9 Very Inexpensive model available when no expansion is needed. Same capability for Wind, Level, HOA, Timeclocks etc. Just limited in I/O count. Could be used for Wind or Level Control replacement. Remote I/O Board Controller mounted separately This is Control Net Flex I/O Panel for High Speed Control Upgrade to existing controller Replaced SLC with Ethernet and Control Net Processor Shown in shop under test
10 Fountain LA Page 10 Waterlogix System with Expansion I/O under construction Lighting controls in panel MCC remote. LED Show Control Panel for Large Fountain Waterlogix is in separate cabinet with remote I/O shown here for Lighting and VFD control
11 Fountain LA Page 11 Retrofit Switches Lights Meters to Redundant HMI and Ethernet for GE Cogen Plant Installation Supervision Available Information needed to determine Best Fit control system 1. Description of System being Controlled (Water Feature) 2. Mechanical Equipment list a. Voltage b. H.P. or KVA of each Load c. Control Only MCC and Power Panels are remote d. Solenoid, Quantity, Voltage, Watts or Current, A/C or D/C e. Lighting Voltage Watts Lamp Type f. If LED Lights we need data sheet for Light engine and any controllers g. Motors are to be controlled by FVNR, Softstart, or VFD. h. Level Probes -Include cut sheet on probes i. Chemical Treatment equipment if powered or controlled through our system j. Sump Pumps if we supply power
12 Fountain LA Page 12 k. Vent Fans if we supply power l. Vault Lighting Requirement m. Any other electrical equipment 3. Size availability. What has been allowed for panel size (Space) 4. Ambient temperature at panel 5. Is area Ventilated? 6. Standard enclosures are Hoffman NEMA 4 CSD. These are powder coated and offer Water Tightness and some degree of corrosion resistance due to the Powder Coating. a. If you require Fiberglass NEMA 4X Please specify b. If you require Stainless Steel Please specify 7. Power panels have a 5KA SCCR standard rating. If higher rating is needed please specify. 8. Supply Voltage available, Phase, and current if applicable. 9. Is wind sensor and control needed? 10. General Description of animation required if any.
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