Falcon PART'S MANUAL. Hydraulic Flex Wing Cutter. ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas

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1 Falcon Rev PART'S MANUAL Hydraulic Flex Wing Cutter Part No P An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Alamo Industrial ( ) to obtain a Free copy before operating the equipment. ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc.

2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of "will-fit" parts will void your warranty and can cause catastrophic failure with possible injury or death.

3 BOLT TORQUE Mounting procedures for mowers will require a significant amount of bolt nut and washer installation. Frame and structure mounting bolts should be installed using Red Loctite, and torqued to the dry values listed in the torque chart based on the bolt size and hardness. Other structures such as pump mounting bolts should be installed with Blue Loctite and torqued to the dry values indicated in the chart. Bolt tightness should be completed with and checked with a suitable torque wrench. Torque checks should be completed throughout the life of the mower in accordance with the maintenance chart provided in this manual. Loose bolts on a frame or in a casting may be a result of: Vibration from the mower due to imbalance of the mower blades Pulled threads due to over tightening Distortion of the hole due to under tightening during installation Bolts broken or sheared in the mounting structure or tractor may be the result of: Improper alignment of the Mounting Plate or Structure such that it is not sitting flat on the mating surface Distortion of the bolt due to over-tightening Under tightening of the bolts Check the bolt torque during installation and prior to delivery with a suitable torque wrench.

4 Parts Section 1 PARTS SECTION

5 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. The Manufacturer reserves the right to substitute parts where applicable. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. The Manufacturer reserves the right to change prices without prior notice. Note: Please refer to The Safety Section in the front of this Manual for the proper part number when ordering replacement safety decals. For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Industrial Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc. Parts Section 2

6 PART NAME INDEX AXLE ASSEMBLY... 5 AXLE ATTACHMENT... 6 AXLE TURNBUCKLE ASSEMBLY... 7 BLADE CARRIER ASSEMBLY... 8 CHAINGUARD ASSEMBLY - FRONT CENTER CHAINGUARD ASSEMBLY - FRONT WING CHAINGUARD ASSEMBLY - REAR CENTER CHAINGUARD ASSEMBLY - REAR WING COMPLETE ASSEMBLY CYLINDER ASSEMBLY - CENTER CYLINDER ASSEMBLY - WING CYLINDER ATTACHMENT - CENTER CYLINDER ATTACHMENT - WING FILTER ASSEMBLY HITCH OPTION - CAPTIVE BALL COUPLER HITCH OPTION - PINTLE HOOK HYDRAULIC CONTROL VALVE - CLOSED CENTER HYDRAULIC CONTROL VALVE - OPEN CENTER HYDRAULIC CONTROL VALVE WITH MOUNTING KIT HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - CENTER HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - LEFT WING HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - RIGHT WING HYDRAULIC PUMP AND HOSE ASSEMBLY - TANDEM HYDRAULIC MOTOR REPLACEMENT PARTS - CENTER HYDRAULIC MOTOR REPLACEMENT PARTS - LEFT WING HYDRAULIC MOTOR REPLACEMENT PARTS - RIGHT WING HYDRAULIC PUMP REPLACEMENT PARTS - TANDEM HYDRAULIC OIL COOLER AND FAN ASSEMBLY HYDRAULIC SCHEMATIC HYDRAULIC TANK ASSEMBLY LEVEL ROD ASSEMBLY MOTOR ATTACHMENT REVERSER FAN KIT (NEW MEXICO) SIDE SKIRTS AND SKID SHOES SIDE SKIRTS AND SKID SHOES (NEW MEXICO) SMV SIGN MOUNTING SPEED INCREASER ASSEMBLY SPINDLE ASSEMBLY TIRE AND WHEEL OPTION TONGUE ASSEMBLY - LONG Alamo Group Inc. Parts Section -3

7 PART NAME INDEX WALKING AXLE ASSEMBLY - OPTION WEIGHT BOX ASSEMBLY - FALCON WHEEL HUB ASSEMBLY WINCH AND STAND ASSEMBLY - OPTION WIRING AND HOSE ROUTING DIAGRAM HOSE ROUTING NOTES FALCON HYDRAULIC SCHEMATIC WIRING HARNESS - 15 FT Alamo Group Inc. Parts Section -4

8 AXLE ASSEMBLY WLDMT LH WING AXLE WLDMT RH WING AXLE WLDMT STANDARD AXLE BOLT-HEX 3/4 NC 4-1/2 PL SPACER TUBE NUT TOPLOCK 3/4 NC PLC HHCS 1/2 NC 3-1/4 PL LOCKNUT TLM 1/2 NV PLB ASSEMBLY CONTROL ROD 2010 Alamo Group Inc. Parts Section -5

9 AXLE ATTACHMENT HEXB 1 NC 7 PL NUT TOPLOCK 1 NC PLB HEXB 1 NC 4-3/4 PL BOLT 1 NC 8 GR Alamo Group Inc. Parts Section -6

10 AXLE TURNBUCKLE ASSEMBLY ASSY-CONTROL-ROD A 1 TURNBUCKLE,1-1/8NC THRD 2 HOLE WLDMT-TOP LINK TOP LINK,THREADED NUT HEX 1-1/8 NC PL HEXB 5/16 NC 2-1/2PL GREASE FITTING NUT TOPLOCK 5/16 NC PLB 2010 Alamo Group Inc. Parts Section -7

11 BLADE CARRIER ASSEMBLY 2010 Alamo Group Inc. Parts Section -8

12 BLADE CARRIER ASSEMBLY Continued BLADE, CCW FAN (RIGHT WING) BLADE CW - (LEFT WING & CENTER) (SHOWN) BLADE FAN CCW 5/8 HEAVY DUTY (RIGHT WING) BLADE FAN CW 5/8 HEAVY DUTY (LEFT WING & CENTER) BLADE, FLAT ( RIGHT WING, LEFT WING, AND CENTER) BLADE, CCW TWISTED-HIGH SUCTION (RIGHT WING) BLADE,CW TWISTED-HIGH SUCTION (LEFT WING & CENTER) BLADE PAN WELDMENT, WING SECTION LH OR RH BLADE PAN WELDMENT, CENTER SECTION WASHER 4 5GL LOCKNUT 1-14 LH TLN PL WASHER,SQ HOLE COTTER PIN NUT, HEX SLOTTED FLANGED M36 8 B BOLT SHOULDER - BLADE BOLT KIT (INCLUDES 2 BOLTS & 2 LOCKWASHERS) HHCS 5/8-11UNC 1-1/2 PL NUT TOPLOCK 5/8 NF PLB WASHER,5/8 HARDENED WLDMT, WING BLADE BAR SUPPORT, SEAL PROTECTOR SHIP CENTER BLADE PAN WING BLADE PAN 2010 Alamo Group Inc. Parts Section -9

13 CHAINGUARD ASSEMBLY - FRONT CENTER DOUBLE CHAINGUARD, ASY, CTR LH DOUBLE CHAINGUARD, ASY, CTR FRT DOUBLE CHAINGUARD, ASY, CTR FRT RH FLANGE LOCKNUT 1/2 NC HHCS 1/2-13UNC 1-1/4 PL Alamo Group Inc. Parts Section -10

14 CHAINGUARD ASSEMBLY - FRONT WING DOUBLE CHAINGUARD ASSY, FRONT WING FLATWASHER 1/2 PL STD HHCS 1/2-13UNC 1-1/4 PL Alamo Group Inc. Parts Section -11

15 CHAINGUARD ASSEMBLY - REAR CENTER DOUBLE CHAINGUARD ASSY, REAR CTR HHCS 1/2-13UNC 1-1/4 PL FLATWASHER 1/2 PL STD NUT LOCK FLG WHIZ 1/2-13 NC PL 2010 Alamo Group Inc. Parts Section -12

16 CHAINGUARD ASSEMBLY - REAR WING DOUBLE CHAINGUARD ASSY, REAR WING DOUBLE CHAINGUARD ASSY, REAR INSIDE WING HHCS 1/2-13UNC 1-1/2 PL HHCS 1/2 NC 3 PL NUT LOCK FLG WHIZ 1/2-13 NC PL FLATWASHER 1/2 PL STD PIPE SPACER 2010 Alamo Group Inc. Parts Section -13

17 COMPLETE ASSEMBLY WDMT, CENTER SECTION - FALCON WDMT, CENTER SECTION - FALCON WLDMT, LEFT WING - FALCON WLDMT, RIGHT WING - FALCON Alamo Group Inc. Parts Section -14

18 CYLINDER ASSEMBLY - CENTER A 1 CYLINDER ASSEMBLY CLEVIS CAP ROD CAP PISTON ROD TUBE TIE ROD 9 * 2 END CAP O-RING 10 * 1 ROD WIPER SEAL 11 * 1 ROD DUSTSEAL 12 * 1 PISTON SEAL 13 * 1 PISTON WEAR RING 14 * 2 END CAPBACKUPWASHERS NYLONTHREAD PROTECTOR ROD CLEVIS SETSCREW H5C 8 TIE ROD NUT 19 5JRC PISTON NUT PORTPLUG BREATHER * SEAL KIT NOTE:ITEMS 9-14 ARE INCLUDED IN SEAL KIT Alamo Group Inc. Parts Section -15

19 CYLINDER ASSEMBLY - WING A 1 CYLINDER ASSEMBLY CLEVIS CAP ROD CAP PISTON ROD TUBE TIE ROD 9 * 2 END CAP O-RING 10 * 1 ROD WIPER SEAL 11 * 1 ROD DUSTSEAL 12 * 1 PISTON SEAL 13 * 1 PISTON WEAR RING 14 * 2 END CAPBACKUPWASHERS NYLONTHREAD PROTECTOR ROD CLEVIS SETSCREW H5C 8 TIE ROD NUT 19 5JRC PISTON NUT PORTPLUG BREATHER * SEAL KIT NOTE:ITEMS 9-14 ARE INCLUDED IN SEAL KIT Alamo Group Inc. Parts Section -16

20 CYLINDER ATTACHMENT - CENTER ASY, SPRING POD PIN-COTTER 3/16 X CYLINDER PIN CONTROL SPACER KIT PLATE, TRANSPORT LOCK SPRING SUPPORT WELDMENT WLDMT, PIVOT ARM A 2 SPRING WLDMT, BASE SPRING POD WLDMT-PIN B13 4 CLIP-X HAIR PIN NUT TOPLOCK 1 NC PLB LOCKNUT TLM 1/2 NC PLB SPRING GUIDE AND SPACER HHCS 1 NC 3-1/2 PL SPRING POD SPACER HHCS 5/8-11 X 1-1/2 PL LOCKNUT TOPLOCK 5/8NC PLB WLDMT HOSE BRACKET FLATWASHER 1 PL 2010 Alamo Group Inc. Parts Section -17

21 CYLINDER ATTACHMENT - WING FLAT TRANSPORT BAR PIN ASSEMBLY SPACER 1-1/2 OD X 1ID X1LG PIN-COTTER 3/16 X WLDMT FLOATING LINK WLDMT SWITCH MOUNT BAR HHCS 1 NC 4 PL NUT TOPLOCK 1 NC PLB SWITCH PROXIMITY 12VDC 6A HINGE ROD CAP WDMT, HINGE PIN HEXB 5/16 NC 1-1/ LOCKNUT TLM 5/16 NC BUMPER, WING RUBBER NUT MET 8MM-P SPACER CYLINDER COLLAR SPACER 1-1/2 OD X 1 ID X 1/2 LG B13 1 HAIRPIN CLIP FLATWASHER 1 PL 2010 Alamo Group Inc. Parts Section -18

22 FILTER ASSEMBLY FILTER ASY FILTER ELEMENT REPLACEMENT ONLY SPRING, FILTER CARTRIDGE VALVE, FILTER BYPASS FILTER COVER NUT AND BOLT KIT F/ TOP COVER SEAL KIT 2010 Alamo Group Inc. Parts Section -19

23 HITCH OPTION - CAPTIVE BALL COUPLER ASY,CAPTIVE BALL HITCH COUPLER CLEVIS WELDMENT BALL, HITCH 2-5/16 BALL 1-1/ HHCS 3/4 NC 5 PL NUT TOPLOCK 3/4 NC PLC 5 15B WASHER 3/4 P SAE ASY,CHAIN & PIN FITTING,GREASE STRAIGHT 1/ Alamo Group Inc. Parts Section -20

24 HITCH OPTION - PINTLE HOOK ASY PINTLE HOOK OPTION WLDMT PINTLE HOOK CLEVIS WLDMT, PINTLE HOOK MOUNTING PINTLE HOOK HHCS 1/2 NC 1-3/4 PL LOCKNUT TLM 1/2 NC PLB HHCS 1 NC 4 PL8 SPECIAL NUT TOPLOCK 1 NC PLB HEXB 5/8 NC 3 PL NUT,TOPLOCK 5/8 NC PLB HEXB 3/4 NC 4 PL NUT TOPLOCK 3/4 NC PLC 2010 Alamo Group Inc. Parts Section -21

25 HYDRAULIC CONTROL VALVE - CLOSED CENTER CLOSED CENTER VALVE DETENT REPAIR KIT HANDLE ASSEMBLY CLOSED CENTER PLUG SPOOL SEAL KIT FOR ITEM #1 OR #2 (NOT SHOWN) NON-RELIEF VALVE PLUG (CLOSED CENTER) 2010 Alamo Group Inc. Parts Section -22

26 HYDRAULIC CONTROL VALVE - OPEN CENTER OPEN CENTER VALVE DETENT REPAIR KIT HIGH PRESSURE RELIEF VALVE KIT HANDLE ASSEMBLY PLUG (OPEN CENTER) REPAIR KIT-SPRING RETURN TO CENTER SPOOL SEAL KIT FOR ITEM #1 OR #2 (NOT SHOWN) 2010 Alamo Group Inc. Parts Section -23

27 HYDRAULIC CONTROL VALVE WITH MOUNTING KIT 2010 Alamo Group Inc. Parts Section -24

28 HYDRAULIC CONTROL VALVE WITH MOUNTING KIT Continued WING LIFT CYLINDER AXLE LIFT CYLINDER HYDRAULIC HOSE RESTRICTOR ELBOW 90 DEG ADP. PIPE ELBOW 45 DEG BREATHER BUSHING REDUCER HYDRAULIC HOSE QUICK DISCONNECT COUPLER STRAIGHT ADAPTER ELBOW 90 DEG. SWIVEL OPEN VALVE BANK CLOSED VALVE BANK SHIELD, KIT VALVE MOUNT STROKE CONTROL FENDER BRACKET BOLT SPACER SHIELD BOLT BOLT LOCKWASHER NUT 2010 Alamo Group Inc. Parts Section -25

29 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - CENTER 2010 Alamo Group Inc. Parts Section -26

30 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - CENTER Continued ASY MOTOR & SPINDLE - CENTER CENTER MOTOR HHCS 5/16 NC 2 PL LOCKWASHER 5/16 PL STD CENTER MOTOR MANIFOLD ASSEMBLY ASSEMBLY SPINDLE SPLIT FLANGE KIT, # BOLT 1/2 NC 1-1/2 LG GR LOCKWASHER 1/2 PL STD O-RING RELIEF CARTRIDGE, 3000 PSI RELIEF VALVE SEAL KIT CARTRIDGE, CHECK VALVE NOTE: ITEMS 9, 10, AND 11 ARE INCLUDED IN ITEM 4, ( CENTER MOTOR MANIFOLD ASSEMBLY) Alamo Group Inc. Parts Section -27

31 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - LEFT WING 2010 Alamo Group Inc. Parts Section -28

32 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - LEFT WING Continued ASY MOTOR & SPINDLE-RIGHT WING SPINDLE ASSEMBLY MOTOR, LH WING WING MOTOR MANIFOLD ASSEMLBY SPLIT FLANGE KIT, # ADP HYD STGHT 4MB-4MJ BOLT, HEX HEAD 5/16"-NC X 4-1/2" PL GR LOCKWASHER, 5/16 PL STD BOLT, HEX HEAD 1/2"-13 NC X 1-1/2" PL GR LOCKWASHER, 1/2 PL STD 10* O-RING 11* O-RING 12* CARTRIDGE, SPOOL TYPE LOGIC, LOGIC VALVE SEAL 13* RELEIEF CARTRIDGE, 800 PSI RELIEF SEAL KIT 14* CARTRIDGE RELIEF 3000PSI RELIEF SEAL KIT 15* SOLENOID CARTRIDGE VALVE SEAL KIT COIL 12VDC METRI-PACK NOTE: ITEMS ARE INCLUDED IN ITEM 3, ( WING MOTOR MANIFOLD ASSEMBLY) Alamo Group Inc. Parts Section -29

33 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - RIGHT WING 2010 Alamo Group Inc. Parts Section -30

34 HYDRAULIC MOTOR AND SPINDLE ASSEMBLY - RIGHT WING Continued ASY MOTOR & SPINDLE-RIGHT WING SPINDLE ASSEMBLY MOTOR, RH WING WING MOTOR MANIFOLD ASSEMLBY SPLIT FLANGE KIT, # ADP HYD STGHT 4MB-4MJ BOLT, HEX HEAD 5/16"-NC X 4-1/2" PL GR LOCKWASHER, 5/16 PL STD BOLT, HEX HEAD 1/2"-13 NC X 1-1/2" PL GR LOCKWASHER, 1/2 PL STD 10* O-RING 11* O-RING 12* CARTRIDGE, SPOOL TYPE LOGIC, LOGIC VALVE SEAL 13* RELEIEF CARTRIDGE, 800 PSI RELIEF SEAL KIT 14* CARTRIDGE RELIEF 3000PSI RELIEF SEAL KIT 15* SOLENOID CARTRIDGE VALVE SEAL KIT COIL 12VDC METRI-PACK NOTE: ITEMS ARE INCLUDED IN ITEM 3, ( WING MOTOR MANIFOLD ASSEMBLY) Alamo Group Inc. Parts Section -31

35 HYDRAULIC PUMP AND HOSE ASSEMBLY - TANDEM HYD PUMP ASY (PUMP ONLY) SPLIT FLG KIT, 1" W/FLNG 1/2,BOLTS,O-RING & WASHERS O-RING, REPLACEMENT (1.296" ID X.139 THK - AS-219) HOSE #16-16FJX-16FL90-59LG HOSE #16-16FJX-16FL90-59LG SPLIT FLANGE KIT, 1-1/2" W/ FLNG 1/2â S, BOLTS, O-RING & WASHERS O-RING, REPLACEMENT (1.859" ID X.139 THK - AS-225) HOSE ASY, #24-24FL90-63" LG (SUCTION) HOSE ASY, #24-24FL90-55" LG (SUCTION) BOLT, HEX HEAD 1/2"-13UNC X 1-1/2" PL GR5 (PUMP TO SPEED INCREASER MOUNTING BOLTS) LOCKWASHER, 1/2" PL STD (PUMP TO SPEED INCREASER MOUNTING WASHERS) 2010 Alamo Group Inc. Parts Section -32

36 HYDRAULIC MOTOR REPLACEMENT PARTS - CENTER MOTOR, CTR MOTOR SET, GEAR SHAFT, CTR MOTOR LIP SEAL, CTR MOTOR RETAINER SEAL, CTR MOTOR SNAP RING, CTR MOTOR SEAL BACKUP, CTR MOTOR THRUST PLATE, CTR MOTOR SEAL, END - CTR MOTOR SEAL, SIDE - CTR MOTOR SEAL, SQ-R - CTR MOTOR DOWEL PIN, CTR MOTOR SEAL KIT PLUG, ODT - CTR MOTOR 2010 Alamo Group Inc. Parts Section -33

37 HYDRAULIC MOTOR REPLACEMENT PARTS - LEFT WING MOTOR, LH WING MOTOR SET, GEAR SHAFT, LH WING MOTOR LIP SEAL, LH WING MOTOR RETAINER SEAL, LH WING MOTOR SNAP RING, LH WING MOTOR SEAL BACKUP, LH WING MOTOR THRUST PLATE, LH WING MOTOR SEAL, END - LH WING MOTOR SEAL, SIDE - LH WING MOTOR SEAL, SQ-R - LH WING MOTOR DOWEL PIN, LH WING MOTOR SEAL KIT PLUG, ODT - LH WING MOTOR 2010 Alamo Group Inc. Parts Section -34

38 HYDRAULIC MOTOR REPLACEMENT PARTS - RIGHT WING MOTOR, RH WING MOTOR SET, GEAR SHAFT, RH WING MOTOR LIP SEAL, RH WING MOTOR RETAINER SEAL, RH WING MOTOR SNAP RING, RH WING MOTOR SEAL BACKUP, RH WING MOTOR THRUST PLATE, RH WING MOTOR SEAL, END - RH WING MOTOR SEAL, SIDE - RH WING MOTOR SEAL, SQ-R - RH WING MOTOR DOWEL PIN, RH WING MOTOR SEAL KIT PLUG, ODT - RH WING MOTOR 2010 Alamo Group Inc. Parts Section -35

39 HYDRAULIC PUMP REPLACEMENT PARTS - TANDEM HYD PUMP ASY, TANDEM PUMP GEAR SET, (LARGE GEAR SET) GEAR SET, (SMALL GEAR SET) LIP SEAL, INPUT SHAFT THRUST PLATE, (F/ SMALL GEARS) SEAL, SQ-R, (F/ SMALL GEARS) SEAL CHANNEL, (F/ SMALL GEARS) SEAL O-RING, (F/ LARGE GEARS) DOWEL PIN, (F/ LARGE GEARS) THRUST PLATE, (F/ LARGE GEARS) SEAL CHANNEL, (F/ LARGE GEARS) SHAFT CONNECTOR DOWEL PIN, (F/ SMALL GEARS) SEAL, BACKUP (F/ SMALL GEARS) SEAL, BACKUP (F/ LARGE GEARS) SEAL KIT, (THRUST PLATES NOT INCLUDED) 2010 Alamo Group Inc. Parts Section -36

40 HYDRAULIC OIL COOLER AND FAN ASSEMBLY HYD OIL COOLER & ELECTRIC FAN ASY HEAT EXCHANGE CORE HEAT EXCHANGE FAN 2010 Alamo Group Inc. Parts Section -37

41 HYDRAULIC SCHEMATIC HYDRAULIC HOSE A 2 HYDRAULIC CYLINDER A 1 HYDRAULIC CYLINDER HYDRAULIC HOSE ADAPTER ELBOW (W/ RESTRICTOR) YELLOW TIE (LEFT WING HOSE) BLUE TIE (CENTER AXLE HOSE) GREEN TIE (RIGHT WING HOSE) 2010 Alamo Group Inc. Parts Section -38

42 THIS PAGE INTENTIONAL LEFT BLANK 2010 Alamo Group Inc. Parts Section -39

43 HYDRAULIC TANK ASSEMBLY 2010 Alamo Group Inc. Parts Section -40

44 HYDRAULIC TANK ASSEMBLY Continued ASY HYD TANK FALCON 15/ WELDMENT HYDRAULIC TANK COOLER, HYDRAULIC, W/FAN FILTER ASSEMBLY, MODIFIED GAUGE, TEMP LEVEL INDICATOR GASKET, FILTER ASY, FIBER LOCKWASHER, 3/8" PL BOLT, HHCS 3/8 NC 1 PL NUT, HEX 3/8 NC PL PLUG, MAGNETIC 1" NPT PLUG 1/2" NPT BREATHER, CAP W/RING FITG HOSE BIB #24 HOSE -#24MP ADP HYD ELBOW 20MP-16MJ ADP HYD STGHT 16MJ-12MB ADP HYD ELBOW 16MJ-12MB ADP HYD ELBOW 4MP-4FP DIAL INDICATOR -IN TANK FILTER HOSE, HYD 16FJX -16FJX90 68 LG CANISTER, PARTS MANUAL FLATWASHER STD 1/4 PL NUT, TOPLOCK 1/4 NC PLB BOLT, HHCS 1/4" NC X 3/4" PL ADP HYD ELBOW 4MP-4MJ SHCS 3/8 NC 1 PL PUSHNUT BOLT RETAINER 3/ PIPE ELBOW 24FP-24FP CLOSE NIPPLE 24MP-24MP 2010 Alamo Group Inc. Parts Section -41

45 LEVEL ROD ASSEMBLY W 1 ASSY, LEVEL ROD COMPLETE WELDMENT, LONG LEVEL ROD PIN-DRILLED WELDMENT, SHORT LEVEL ROD NUT, 9" PIN-COTTER 3/16 X 1-1/2 PLATED HEXNUT 7/8 JAM LH ZP 7 15B WASHER 3/4 P SAE 2010 Alamo Group Inc. Parts Section -42

46 MOTOR ATTACHMENT LOCKNUT 3/4NC PLC WASHER HHCS 3/4NC 2-1/2 PL COVER PLATE, BLADE ACCESS HOLE FLATWASHER, 5/16 TYPE AW ZP 6 5F NUT 5/16 NC WING 2010 Alamo Group Inc. Parts Section -43

47 REVERSER FAN KIT (NEW MEXICO) REVERSER TIMED FAN CONTROL FAN REVERSER MOUNT SELF TAP 5/16 NC 3/4 PL 2010 Alamo Group Inc. Parts Section -44

48 THIS PAGE INTENTIONAL LEFT BLANK 2010 Alamo Group Inc. Parts Section -45

49 SIDE SKIRTS AND SKID SHOES 2010 Alamo Group Inc. Parts Section -46

50 SIDE SKIRTS AND SKID SHOES Continued WLDMT, RH SIDE SKIRT WLDMT, SIDE SKIRT LH (NOT SHOWN) LOCKNUT TLM 1/2 NC PLB FLATWASHER 1/2 PL STD HHCS 1/2-13UNC 1-1/2 PL5 6 2A PLW-BLT 3/8 X 1 1/ BAR WING SKID SHOE WLDMT-SKID-RH WLDMT-SKID-LH (NOT SHOWN) FLANGE NUT 3/8 NC FLATWASHER 3/ HHCS 1/2 NC 1-3/4 PL WLDMT BAFFLE RH WLDMT BAFFLE LH (NOT SHOWN) 2010 Alamo Group Inc. Parts Section -47

51 SIDE SKIRTS AND SKID SHOES (NEW MEXICO) 2010 Alamo Group Inc. Parts Section -48

52 SIDE SKIRTS AND SKID SHOES (NEW MEXICO) Continued WLDMT, RH DEEP SIDE SKIRT WLDMT, LH DEEP SIDE SKIRT (NOT SHOWN) LOCKNUT TLM 1/2 NC PLB FLATWASHER 1/2 PL STD HHCS 1/2-13UNC 1-1/2 PL5 6 2A PLW-BLT 3/8 X 1 1/ BAR WING SKID SHOE WLDMT-SKID-RH WLDMT-SKID-LH (NOT SHOWN) FLANGE NUT 3/8 NC FLATWASHER 3/ HHCS 1/2 NC 1-3/4 PL WLDMT BAFFLE RH WLDMT BAFFLE LH (NOT SHOWN) 2010 Alamo Group Inc. Parts Section -49

53 SMV SIGN MOUNTING EMBLEM, SMV SMV BRACKET HHCS 1/4 NC 1 PL FLATWASHER STD 1/4 PL NUT TOPLOCK 1/4 NC PLB HHCS 1/2-13UNC 1-1/2 PL LOCKNUT TLM 1/2 NC PLB 2010 Alamo Group Inc. Parts Section -50

54 THIS PAGE INTENTIONAL LEFT BLANK 2010 Alamo Group Inc. Parts Section -51

55 SPEED INCREASER ASSEMBLY 2010 Alamo Group Inc. Parts Section -52

56 SPEED INCREASER ASSEMBLY Continued SPEED INCREASER ASY, SPEED UP (540 RPM PTO) SPLINE ADAPTER GEAR, HIGH SPEED (18 TOOTH) GEAR & SHAFT, LOW SPEED (72 TOOTH) PUMP FLANGE, C-2 C COVER, CLOSED COVER, OPEN PIPE PLUG, 3/8" - SOCKET HEAD MAGNETIC PLUG, 3/8" NPT (INSTALL AS BOTTOM PLUG) SEAL RETAINING SNAP RING BREATHER BEARING CUP BEARING CONE BEARING CUP BEARING CONE SPACER RING HOUSING HOUSING, PUMP SIDE DOWEL, 1/4" X 1" GASKET (.015) SPACER RING SHIM (.005 ALUM) SHIM (.007 ALUM) SHIM (.020 ALUM) SHIM (.005 FIBER) USE P/N SHIM (.005 ALUM) SHIM (.007 ALUM) SHIM (.020 ALUM) BOLT, SOCKET HEAD 5/16"-NC X 1" PL GR BOLT, HEX HEAD 3/8"-NC X 3-1/4" PL GR LOCKWASHER, 5/16" HI COLLAR NUT, HEX 3/8"-NC PL LOCKWASHER, 3/8" PL HVY BOLT, HEX HEAD 1/2"-13UNC X 1-1/2" PL GR5 (PUMP MOUNTING BOLTS) LOCKWASHER, 1/2" PL STD (PUMP MOUNTING LOCKWASHERS) 2010 Alamo Group Inc. Parts Section -53

57 SPINDLE ASSEMBLY 2010 Alamo Group Inc. Parts Section -54

58 SPINDLE ASSEMBLY Continued ASY SPINDLE HOUSING MACH SPINDLE HOUSING BEARING (TOP) BEARING 60 X 110 X 38 # MACH SPINDLE SHAFT SEAL 70 X 110 X 12.7 # OUTPUT SEAL PLATE LOCKNUT, SPINDLE BEARING HHCS M6-1.0 X 20MM GREASE RELIEF FITTING GREASE FITTING 1/8" STRAIGHT 2010 Alamo Group Inc. Parts Section -55

59 TIRE AND WHEEL OPTION WHEEL, 15 X 5.00 DC (RIM ONLY) LAMINATED PUNCTURE-PROOF TIRE & WHEEL (21"" OD) 6.00 X USED AIRPLANE TIRE AND WHEEL IMPLEMENT TIRE AND WHEEL FOAM FILLED USED AIRPLANE TIRE AND WHEEL 2010 Alamo Group Inc. Parts Section -56

60 THIS PAGE INTENTIONAL LEFT BLANK 2010 Alamo Group Inc. Parts Section -57

61 TONGUE ASSEMBLY - LONG WLDMT, SHORT TONGUE ASSY-LONG CONTROL ROD JACK, PARKING 3000LB SIDEWIND IID SHAFT TRANSPORT SUPPORT PIN COTTER 1/8 X A 1 WELDMENT CLEVIS BOLT 1-8UNC-6 LG GRD NUT TOPLOCK 1 NC PLB BOLT 1 NC 7 GR Alamo Group Inc. Parts Section -58

62 TONGUE ASSEMBLY - LONG Continued WLDMT LONG CONTROL ROD WLDMT CONTROL ROD THREADED PIN-DRILLED PIN-COTTER 3/16 X 1-1/2 PLATED 14 15B WASHER 3/4 P SAE 15 5C HEXNUT 7/8 JAM ZP NUT TOPLOCK 3/4 NC PLC HHCS 3/4 NC 3 PL WLDMT-TONGUE PIVOT PIN HHCS 1/2-13UNC 1-1/2 PL LOCKNUT TLM 1/2 NC PLB NUT TOPLOCK 3/4 NC PLC HHCS 3/4 NC 3 PL HHCS 3/4 NC 2-1/2 PL WDMT, JACK BRACKET WASHER, JACK A 1 WLDMT, TONGUE EXTENSION 27 7A HHCS 1 NC 3 PL HOSE BRKT,SPRING BASE HHCS 1/2-13UNC 1-3/4 PL FLATWASHER 1/2 PL STD GREASE FITTING 1/ DEG NOTE:ITEMS ARE PART OF JACK ASSEMBLY (ITEM 3) 2010 Alamo Group Inc. Parts Section -59

63 WALKING AXLE ASSEMBLY - OPTION A 1 WALKING AXLE WLDMT-LEFT A 1 WALKING AXLE WLDMT-RIGHT BUSHING 1 3/4 OD X 1-1/2 ID X 7 LG SPINDLE SHAFT ASSEMBLY HHCS 1/2-13UNC 1-1/2 PL LOCKWASHER 1/2 PL STD ZERK FITTING 1/8 STRAIGHT 2010 Alamo Group Inc. Parts Section -60

64 WEIGHT BOX ASSEMBLY - FALCON ASSY, WEIGHT BOX L.H WLDMT, WEIGHT BOX L.H. 2 7A HHCS 7/8 NC 4 PL WASHER-7/8 STR PLAIN SPACER 1-1/2 OD X1ID X 1/2LG NUT, 7/8 NC HEX PL 2010 Alamo Group Inc. Parts Section -61

65 WHEEL HUB ASSEMBLY ASY, HUB AND SPINDLE AXLE SPINDLE BOLT IN BEARING CUP BEARING CONE 14137A D 1 BEARING CUP BOLT, HUB NUT 1/2-20NF 90DEG.CONE LUG PL J 1 NUT, 7/8-14 UNF STD SLOTTED SEAL KIT 9 15B WASHER 7/8 SAE P G 1 CAP,HUB PIN-COTTER 5/32 X 1-1/ ZERK FITTING 1/8 STRAIGHT BEARING CONE (INSIDE) HUB CAP RETAINER 2010 Alamo Group Inc. Parts Section -62

66 WINCH AND STAND ASSEMBLY - OPTION WINCH & STAND KIT COMPLETE WINCH STAND MOUNT WELDMENT WINCH MAIN STAND PLATE WINCH STAND BRACE PLATE BOLT TOPLOCK BOLT LOCKNUT CABLE,PULLEY & BLOCK CHAIN FLATWASHER B13 2 CLIP HAIR PIN WINCH CABLE ASSEMBLY BOLT BOLT FLATWASHER NUT 2010 Alamo Group Inc. Parts Section -63

67 WIRING AND HOSE ROUTING DIAGRAM 2010 Alamo Group Inc. Parts Section -64

68 WIRING AND HOSE ROUTING DIAGRAM Continued... 1H #24-24FL90-BLANK-63LG 2H #24-24FL90-BLANK-55LG 3H #16-16FJX-16FL90-55LG 4H #16-16FJX-16FL90-55LG 5H #16-16FJX-16FL-124LG 6H #16-16FL-16FL-131LG 7H #16-16FJX-16FL-100LG 8H #16-16FJX-16FL90-40LG 9H #16-16FJX-16FJX-15LG 10H #4-4FJX-4FJX-144LG 11H #4-4FJX-4FJX-100LG 12H #16-16FJX-16FJX90-40LG 13W WIRE HRNSS FALCN ADP HYD TEE 4MJ-4MJ-4FJX ADP HYD ELBOW 4MJ-4FJX ADP HYD STGHT 16MJ - 16MJ BULKHEAD ADP HYD STGHT 16MB-16FJX BODY RELIEF VALVE CARTRIDGE RELIEF VLV 4000 PSI ADP HYD STGHT 16MB-16MJ ELBOW 16MJ-16FJX HOSE SLEEVING OPTION FALCON HOSE SLEEVING OPTION FALCON Alamo Group Inc. Parts Section -65

69 HOSE ROUTING NOTES NOTE:PRIOR TO HOSE INSTALLATION, INSTALL THE 16MJ-16MJ BLKHD ADAPTERS (ITEM 16) TO THE ENDS OF THE CENTER AND RW PRESSURE HOSES (ITEMS 8H & 5H) AND SECURELY TIGHTEN. INSERT THE BLKHD ADPATERS ON THE END OF THE HOSES INTO THE MOUNTING HOLES UNDER THE TANK, AS INDICATED, AND LOOSELY INSTALL THE BULKHEAD NUT ON THE OUTSIDE. AFTER HOSES HAVE BEEN ROUTED AS INDICATED, SECURELY TIGHTEN THE BULKHEAD NUT Alamo Group Inc. Parts Section -66

70 FALCON HYDRAULIC SCHEMATIC 2010 Alamo Group Inc. Parts Section -67

71 WIRING HARNESS - 15 FT 2010 Alamo Group Inc. Parts Section -68

72 WIRING HARNESS - 15 FT Continued WIRING HARNESS - 15 FT FUSE MINI-BLADE 5 AMP FUSE MINI-BLADE 25 AMP 2010 Alamo Group Inc. Parts Section -69

73

74 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manuals thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT ( Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER Provide a Roll-Over-Protective Structure that meets the requirements of this standard. Provide seat belts that meet the requirements of this paragraph of this standard and SAE J4C. Ensure that each employee uses such seat belt while the tractor is moving. Ensure that each employee tightens the seat belt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS. Where possible, avoid operating the tractor near ditches, embankments, and holes. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. Stay off slopes too steep for safe operation. Watch where you are going, especially at row ends, on roads, and around trees. Do not permit others to ride. Operate the tractor smoothly, no jerky turns, starts, or stops. Hitch only to the draw bar and hitch points recommended by the tractor manufacturer. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.

75 ALAMO INDUSTRIAL Limited Warranty 1. Limited Warranties Alamo industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser ( purchaser ) and warrants for six months to the original commercial or industrial purchaser ( purchaser ) that the goods purchased are free from defects in material or workmanship Manufacturer will replace for the purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically found in your operator s manual Except as provided herein, no employee, agent, dealer, or other person is authorized to give any warranties of any nature on behalf of manufacturer. 2. Remedies And Procedures This limited warranty is not effective unless the purchaser returns the registration and warranty form to manufacturer within 30 days of purchase Purchaser claims must be made in writing to the authorized dealer ( dealer ) from whom purchaser purchased the goods or an approved authorized dealer ( dealer ) within 30 days after purchaser learns of the facts on which the claim is based Purchaser is responsible for returning the goods in question to the dealer If after examining the goods and/or parts in question, manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, manufacturer will: (A) repair or replace the defective goods or part(s) or (B) reimburse purchaser for the cost of the part(s) and reasonable labor charges (as determined by manufacturer) if purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by manufacturer. The choice of remedy shall belong to manufacturer Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by manufacturer and for returning the goods to the dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s) from the dealer to the designated factory. 3. Limitation Of Liability Manufacturer disclaims any express (except as set forth herein) and implied warranties with respect to the goods including, but not limited to, merchantability and fitness for a particular purpose Manufacturer makes no warranty as to the design, capability, capacity, or suitability for use of the goods Except as provided herein, manufacturer shall have no liability or responsibility to purchaser or any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the goods including, but not limited to, any indirect, special, consequential, or incidental damages resulting from the use or operation of the goods or any breach of this warranty. Not withstanding the above limitations and warranties, manufacturer s liability hereunder for damages incurred by purchaser or others shall not exceed the price of the goods No action arising out of any claimed breach of this warranty or transactions under this warranty may be brought more than two (2) years after the cause of action has occurred. 4. Miscellaneous Proper venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe county, Texas Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein Applicable law may provide rights and benefits to purchaser in addition to those provided herein. Keep for your records Attention: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Alamo Industrial Implement Model Serial Number Date Purchased Dealer Attention: Read your operator s manual ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas

76

77 Falcon Pub P/N P

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