Photoelectric Sensors OEM Prism Series

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1 PG.05E.20.T.E High Performance 8 mm Tubular Sensors Packaged for High Volume Users Contents Overview Model Selection, Sensors Model Selection, Compatible Connector Cables Wiring Diagrams Model Selection, Accessories Specifications Dimensions The Cutler-Hammer OEM Prism Series from Eaton s electrical business is very similar to our stard cost-effective Prism Series has been optimized for high volume OEM use. In place of the isolated output found in the stard models, the OEM Prism features dual or single discrete outputs for simple wiring. In addition, OEM Prism sensors are shipped bulk packaged for easier hling by both the receiver the installer. Forward rightangle viewing models feature identical gain optical characteristics for the best fit on your machine. A gain control allows quick adjustment for peak optical performance in a variety of applications. Both diffuse reflective polarized reflex models are available. All models are 0 30V DC only to meet the evolving needs of your customers. Polarized reflex units eliminate reliability problems when sensing shiny objects. Visible red sensing beams allow you to see exactly where the sensors are aimed for easier setup. Models are available preconfigured in either Light or Dark Operate modes. The unique threaded body with flat sides allows quick mounting in a 3/4 inch hole or against any flat surface. Internal components are rigidly sealed in a solid encapsulated package for excellent performance in high-vibration high-shock applications. Unless otherwise noted, the products contained in this document are not designed or intended for use in human safety applications. Simple Wiring Bulk Packaging Speeds Volume Installations Forward Right-Angle Have Identical Optical Performance Product Features Small size for use in a wide variety of applications locations Sensors are shipped bulk-packed for the convenience of high volume users High sensing power for longer ranges resistance to dust dirt Adjustable gain control to ensure peak optical performance High noise immunity, which greatly reduces problems associated with electrical noise outputs provided in a single sensor for simple wiring Short circuit protection Quick.2 ms response time Output status LED is highly visible from a wide 300 angle Cable models allow for lowest cost wiring Micro-connector models provide for quick installation or replacement Custom cable length options Product Comparison Industry Stard 8 mm Threaded Body with Flat Sides for Mounting Flexibility Eaton s cost-effective Prism Series, OEM Prism premium Comet Series all share the same 8 mm flatsided housing. This results in the largest interchangeable sensor family available, allowing you to select from well over 250 different models to solve the widest variety of sensing applications. Custom Cable Lengths Available Micro-Connector Models For Customer Service in the U.S. call , in Canada call For Application Assistance in the U.S. Canada call

2 2 August 2007 Model Selection Sensors Operating Voltage Sensing Range Optimum Range Field of View Output Type Connection Type Catalog Number Light Operate Dark Operate 3-Wire 4-Wire Sensors 0 30V DC 0 feet Forward Viewing (3m) 0. to 8 feet ( m) 3 inch (76 mm) 2 feet (3.6m) 6-foot Cable 456AL7B 456AD7B (Not Included) Sensor 456AL07B 456AD07B For a complete system, order Sensor ( PG.05E.7.T.E) 0 30V DC 0 feet Right-Angle Viewing (3m) 0. to 8 feet ( m) 3 inch (76 mm) 2 feet (3.6m) 6-foot Cable 456RL7B 456RD7B (Not Included) Sensor 456RL07B 456RD07B For a complete system, order Sensor ( PG.05E.7.T.E) Diffuse Reflective 0 30V DC 8 inches 0. to 5 inches Right-Angle Viewing (200 mm) (3 27 mm) 24 inches 0. to 5 inches (609 mm) (3 38 mm) 2 inch (5 mm) 5 inches (27 mm) 6 inch (52 mm) 5 inches (38 mm) 6-foot Cable 356RL7B 356RD7B 356RL07B 356RD07B 6-foot Cable 357RL7B 357RD7B 357RL07B 357RD07B Contact factory for approval status. Ranges based on a 3 diameter retroreflector. Sensor will detect a 90% reflectance white card at this range. listing of compatible connector cables below. Model Selection Compatible Connector Cables Voltage Style Stard Cables Micro Style Micro Style DC Straight Female Number of Pins 4-pin 4-wire Gauge Length Catalog Number Pin Configuration/Wire Colors (Face View Female Shown) PVC Jacket PUR Jacket IRR PUR Jacket 22 AWG 6.0 feet (2m) CSDS4A4CY2202 CSDS4A4RY2202 CSDS4A4IO2202 -Brown 2-White 3-Blue 4-Black For a full selection of connector cables, see PG T.E. Stocked product, typical order quantities guaranteed in stock.

3 3 Excess Gain (3-inch diameter retroreflector). 456 Typical performance Minimum performance Diffuse Reflective (90% reflective white card) Typical performance Minimum performance Typical performance Minimum performance EXCESS GAIN RANGE (m) EXCESS GAIN RANGE (mm) RANGE (feet) RANGE (inches) Wiring Diagrams (Pin numbers are for reference, rely on pin location when wiring) Operating Voltage Output Cable Models Micro-Connector Models (face view male shown) 4-Wire Sensors 0 30V DC BN WH BK BU +V (-) (-) +V

4 4 August 2007 Model Selection Accessories Description Catalog Number Approximate Dimensions in Inches (mm) s s retroreflective tape PG.05E.7.T.E Mounting Brackets Flush Mount Bracket A wide variety of mounting brackets for tubular sensors Contoured design is ideal for flush mounting of right-angle polarized reflex to mounting surface using /4-inch hardware. No alignment adjustment. Sensor mounts on #4 studs. 304 Stainless Steel PG T.E 66AS R 0.25 (6) (25.5) 4 Places (9.5) 0.68 (7) ø 0.28 (7.) 4 Places 0.63 (6) 0.73 (9).48 (37.5) 2.08 (53) 0.60 (5) 0.30 (7.6) Stud.75 (44) Flush Mount Bracket Same as above except without contour. Ideal for right-angle diffuse sensors. 304 Stainless Steel 66AS R 0.25 (6) (25.5) 4 Places (9.5) ø 0.28 (7.) 4 Places 0.63 (6).48 (37.5) 2.08 (53) 0.30 (7.6) Stud.75 (44) Adjustable Protective Bracket Heavy-duty bracket protects the sensor from damage. Works with all sensors. Ideal for material hling applications with the rightangle polarized reflex sensor. Provides locking vertical horizontal adjustments for independent adjustment in each axis. Sensor mounts on #4 studs. 0 ga. painted steel E58KS (62.7) 2.70 (68.6).38 (35.) 2.63 (66.8).63 (4.4) 2.00 (50.8).20 (30.5).20 (30.5) 4.3 (09.5) 0.70 (7.8) 3.00 (76.2) 4.00 (0.6) Comet/Prism Ball Swivel Bracket Allows 360 rotation 0 vertical tilt. Hole spacing is identical to our Series sensors. Ideal for mounting right-angle sensors. Made of Noryl. 68AS (9) ø 0.20 (5) Accessories Connector Cables Replacement mounting nuts other accessories A variety of cables, connector blocks accessories PG T.E PG T.E 0.37 (9.5).8 (30).64 (42) 0.23 (6) Stocked product, typical order quantities guaranteed in stock.

5 5 Specifications DC Only Models Input Voltage Power Dissipation Output Type Current Switching Capacity OFF-State Leakage ON-State Voltage Drop Short Circuit Protection Response Time Light/Dark Operation Temperature Range Sunlight Immunity Material of Construction Cable Versions Connector Versions Vibration Shock Indicator LED Enclosure Ratings 0 to 30V DC W maximum 00 ma maximum 0 µa maximum : 2.0V at 00 ma; : 2.5V at 00 ma Sensor will turn off immediately when short or overload is detected (indicator LED flashes). Sensor will reset when short is removed..2 ms Specified by Catalog Number Operating: -3 to +3 F (-25 to +55 C); Storage: -3 to +58 F (-25 to +70 C),000 foot-cles Lens: polycarbonate; Cable jacket: PVC; Body: structural polyurethane foam (do not expose to concentrated acids, alcohols or ketones) 2m length; 4 conductor cable Micro-Connector, 4-pin male, DC key, on nominal 8" pigtail Vibration: 30g over 0 Hz to 2 khz; Shock: 50g for 0 ms /2 sine wave pulse Lights steady when output is ON; OFF when output is OFF: OFF when output is in short circuit mode NEMA, 2, 3, 4, 4X, 6, 2 3 NOTE: Photoelectric sensors conform to NEMA tests as indicated above, however, some severe washdown applications can exceed these NEMA test specifications. If questions about a particular application arise, contact Eaton s Cutler-Hammer Sensor Applications Department at Approximate Dimensions in Inches (mm) Except Where Noted Models Right Angle 0.6 (5.2).07 (27.2) Micro Connector (quick-disconnect versions only)* 0.25 (3.2) Diameter Thru Holes (2 places) Use #4 Hardware Only LED Gain Adjustment M 8 x.0 Thread (mm) fits into a 0.75 (9) hole 0. (2.8) 0.6 (5.2) 0.56 (4.2).69 (42.9) Cable length* *Quick-disconnect versions: 8 ± 2 (203.2 ± 50.8) Cable versions: 6 feet (2m) 0.32 (8.) 0.75 (9.).00 (25.4) 2.75 (69.9) 0.25 (6.4) 0.47 (.9) 0.5 (2.7) 0.5 (2.7) Diffuse Reflective Models 0.56 (4.2) Micro Connector (quick-disconnect versions only)* 0.25 (3.2) Diameter Thru Holes (2 places) Use #4 Hardware Only LED Gain Adjustment M 8 x.0 Thread (mm) fits into a 0.75 (9) hole 0. (2.8) C L Right Angle.69 (42.9) Cable length* *Quick-disconnect versions: 8 ± 2 (203.2 ± 50.8) Cable versions: 6 feet (2m) 0.32 (8.) "B".00 (25.4) 0.25 (6.4) "A" Right angle viewing: A = 2.6 (66.0); B = 0.65 (6.5) 0.47 (.9) 0.2 (5.) 0.7 (7.8)