INDUSTRIAL PUMPING EQUIPMENT

Transcription

1 INDUSTRIAL PUMPING EQUIPMENT Lincoln pumps and pumping stations are manufactured and assembled to meet the most demanding applications.

2 People, Capabilities and Systems to Save Money and Increase Productivity Industry Leader Continually satisfying our customers with the world s best lubrication equipment and pumping systems has made Lincoln the largest and most successful company in our field. For more than 90 years, companies have relied on our technical and quality leadership; our world-class manufacturing and customer service and our vast network of distributors and support facilities. Research and Development In order to provide the best worldwide and regional application solutions, Lincoln develops new products and systems at research and development facilities in the United States, Germany and India. Providing Solutions Industrial customers in large processing plants, automotive manufacturing, pulp and paper mills, food and beverage and other manufacturing facilities can depend on solutions from Lincoln. For the toughest mobile applications, on the road or in the field, Lincoln protects heavy equipment used in mining, construction, agriculture and over-the-road trucking. In addition, Lincoln offers the best lubrication equipment to meet the needs of automotive service professionals. Complete Product Line Lincoln supplies automated lubrication systems, pumps and pump stations and top quality lubrication equipment and accessories. Our quality systems in the United States and Germany are ISO 900 registered and our fittings business is QS 9000 registered. Worldwide Support With five technical support centers on three continents, and a network of distributors supported by regional sales and service offices, our customers can always draw on our worldwide resources.

3 Table of Contents Introduction to Industrial Pumping PowerMaster III Introduction Pump Selection Chart Optional Kits for Pumps Pump Accessories Elevators and Primers Primer, Pressure Primer and Air Motor Accessories PileDriver III Introduction Severe Duty Pump Pump Selection Chart Pressure Primers Mounting Accessories Hydro-PowerMaster Magna-Ram Four Post Pressure Primer System Accessories Ejectors Measuring Valves Diaphragm Pumps Diaphragm Pump Accessories Transfer Pumps Other Pumps Pump Packages Numerical Index

4 Introduction Lincoln provides the technologically advanced pumps required for today s demanding applications because we can draw on over 50 years experience with industrial pumping systems. Our pumps excel in applications that range from the transfer of lighter fluids (oils, solvents, adhesives, etc.) to the movement of medium-viscosity materials (RTV silicone, greases, coatings, plastisols, offset inks, etc.) to the tough job of pumping very heavy-viscosity materials (ink flushes, epoxies, mastics, etc.). Our systems are found in diverse industries, including printing and publishing, automotive manufacturing, rotational molding, and other demanding industries that require time-proven systems for application of their materials in manufacturing. PowerMaster III Pumps Building upon our success with standard drum pumps, we have taken their design into the 2st century with completely pneumatic, modular air motors and six-inch stroke pumps for greater material output. Accessories include an AirBrake option for prevention of pump runaway due to an empty container, a broken supply line or other loss of pump prime. A variety of packing materials ensures correct packing based on material compatibility. PileDriver III Pumps For high volume applications of viscous materials from standard drums or bulk tanks, these industry-standard pumps incorporate the same completely pneumatic, modular air motors. Along with the AirBrake option and a wide variety of packing materials, PileDriver III pumps feature a patented leakless gland design that protects the pump from gland seal failure and subsequent downtime for replacement. We have a wide range of system accessories, from pressure primers and other mounting accessories to material control valves, ejectors, measuring valves, air controls and system hardware. Selection of system accessories is based on general system type and your particular system s needs. Our network of systems house distributors is ready to help design the industrial pumping system that is right for you. Contact the Lincoln Technical Service Department ( , ext. 4782) for the name of your nearest Systems House Distributor. Spray System Material is transferred from an original container through a supply line to spray guns or nozzles, which are either airless (material atomized by pressure only), or air-assisted (material atomized after being mixed with air at the gun or nozzle). Spray systems are used for: Airless paint spray-contractors, in plant Die lubricant spray Trough grease spray in bakeries Protective coatings Air Operated Elevator Power Master Pump Material Agitator Air Supply Regulator Gauge Solenoid Valve Automatic Spray Head Spray Gun Cold roof coatings and restaurant spray systems Sound deadener Rust proofing Adhesives and sealants 2

5 Introduction Transfer System Material is transferred from its original container to another point. Typically, the simple transfer of low-viscosity fluids through relatively short supply lines requires lowpressure, high-volume pumps. If higher viscosity fluids are involved, or longer supply lines are required, a pump capable of higher pressures becomes necessary. Transfer systems transfer: Ink Lubricator Regulator Gauge Filter PileDriver Quarter Turn Valve Printing inks to press fountains Supply Control Valve Adhesives to reservoirs on packaging machinery Lubricants to smaller containers in remote locations Stand Pipe Materials to high-pressure pumps for spray or flow applications Measure System Material is pumped from original containers through the supply lines to measuring valves or ejectors, which in turn meter precise amounts of material to a work piece. Typical measure systems include: Twin Post Pressure Primer PileDriver Lubricator Regulator Gauge Filter Multiple shots in patterns of adhesives used to bond substrates, such as automobile hoods and doors Measuring Valve Regulator Gauge Measured lubricant applied to electric motors in appliance manufacturing Manual Air Operated Ejector Single-shot applications of adhesives or sealants used in manufacturing Four Way Valve Cartridge filling lines Flow System Material is pumped from the original container through the supply line to a flow gun which applies the material to a work piece. Typical flow systems include: Air Supply PileDriver Adhesives applied to substrates for bonding in construction and other industries Air Filter Regulator-Gauge Lubricator Adhesives used in the manufacture of modular or mobile homes Regulator-Gauge Control Valve or Flow Gun Sealants applied during manufacturing to various parts of vehicles, including sun shields, tail lights, weld lines and hem flanges Portable Pressure Primer

6 PowerMaster III Features State of the art, fully pneumatic Air Motors, inches ( mm) diameter. Full 6" stroke for greater output per cycle. Modular design for easy repair. Only 5 moving parts, no metal to metal contact. Newly designed pump tubes offer ratios and outputs to fit any application. Available to fit any drum or pail size. Offered in carbon steel, stainless steel or hard chrome plated. Complete selection of packing materials available. Full line of priming equipment and mounting devices. Ball style for fluid materials, shovel foot style for high viscosity non-fluid materials. Series III Air Motors Full pneumatic operation for longer life and durability only five moving parts. Total modular design for ease of service and maintenance. Quiet operation meets or exceeds OSHA requirements at all recommended operation air pressures. Interchangeable with all PowerMaster III Pump Tubes. Acceptability of Pump Monitors and controls. AirBrake Shuts down pump immediately when excessive pump cycle speed (runaway) occurs. Prevents pump damage due to a runaway condition. Indicates system fault caused by empty container or broken supply line. Limits spills due to pump outlet hose failure. Sends fault signal to remote alarm locations with optional signal kit. Can be ordered already installed (refer to Pump Specification Chart). Can be added later. Order Model 857. Easy to install and set graduated dial with detents Kit upgrades existing AirBrake-equipped pumps to the latest specifications See Pump Selection Chart in this section. 4

7 PowerMaster III Pump Tubes Ball Foot Design For light to medium viscosity, fluid materials. Available in styles: stub length for bulk mounting, 55 gallon or 6 gallon drum size. Complete packing selection for total chemical compatibility. Ratios from 6: 42:, outputs to.9 gpm (4.6 lit/min.). Complete interchangeability with all Series III Air Motors. Exclusive, patented, leakless gland assembly kit is available as an accessory. Model Model 8499 Pump Tubes Shovel Foot Design, Plunger and Bushing Style For medium to high viscosity, non-fluid materials. Available in 55 gallon or 6 gallon drum lengths, or mounts on pressure primer for very high viscosity materials. Full range of ratios: 2: through 84: for all applications. Selected fit, hardened steel plunger and bushing is particularly well suited to viscous lubricants. No washers, o-rings or packings to replace on pump piston for ease of maintenance. Shovel foot adds mechanical priming to normal suction, assures positive prime with the most viscous of lubricants. Complete interchangeability with all Series III Air Motors. Exclusive patented, leakless gland assembly kit (to protect gland seal the only seal in pump tube) is available as an accessory. Model Pump Tubes Shovel Foot Design, Packed Piston Style Furnished with exclusive, patented, leakless gland assembly. For medium to high viscosity, non-fluid materials. Available in 55 gallon or 6 gallon drum lengths; also suitable for mounting on priming equipment or standpipe mounting for bulk delivery. Full range of packing materials available for product compatibility. Complete interchangeability with all Series III Air Motors. Full range of ratios: 0: through 80:. Specifically designed to enhance growing market for dispensing industrial type materials: sealants, adhesives, urethanes, inks, etc... See Pump Selection Chart in this section. 5

8 PowerMaster III Pump Selection Chart Low to Medium Viscosity Pumps Carbon Steel for Transfer of Non-Corrosive Materials Ball Pumps Pump Model Pump Pump Material Output Approximate Std. Air Tube Air Motor Diameter Tube Outlet Per Cycle Cycles per Ratio Motor Only Style Model in. / mm Model N.P.T.F. cu. in. / cc gal / liters 24: gal Std w/ AirBrake * / : gal Std w/ AirBrake * / Stub ".9 / / 5 6: gal Std / Stub Shovel Foot Pumps Packed Piston 2: * gal / 75 5 / Std w/ AirBrake * / 08 20: * gal " 6.7 / 0 5 / 9 0: * gal Std / Shovel Foot Pumps Plunger and Bushing 80: gal Std w/ AirBrake * / / 6 6 / gal : 2. / 4 / gal " gal Std w/ AirBrake * / :.0 / / gal : gal / 00 8 / 0 * Order pump tube and air motor separately for these models or when ordering AirBrake equipped models. Other PowerMaster Air Motor/Pump Tube Combinations (all feature /4" NPTF Material Outlet) Carbon Steel Ball Type Pump Air Pump Max. GPM/LPM Tube Motor Tube Free Delivery Ratio Style Model Model 70 CPM 55 gal Std : 6 gal w/ AirBrake Stub * gal Std : w/ AirBrake.9 / 4.6 Stub * : 6 gal Std w/ AirBrake* : 55 gal Std Stub Carbon Steel Shovel Type Packed Piston Pump Air Pump Max. GPM/LPM Tube Motor Tube Free Delivery Ratio Style Model Model 70 CPM 80: 55 gal Std w/ gal AirBrake * / gal :.5 / gal Std gal w/ AirBrake : 2.2 / gal * : 55 gal Std w/ / : 55 gal AirBrake * / 8.2 5: 55 gal gal Std / 5.7 0: 6 gal / 8.2 Carbon Steel Shovel Type Plunger & Bushing Pump Air Pump Max. GPM/LPM Tube Motor Tube Free Delivery Ratio Style Model Model 70 CPM 84: 55 gal Std w/ gal AirBrake * / : 6 gal Std / : 55 gal w/ AirBrake gal * / : 55 gal Std gal w/ AirBrake / : 6 gal * / 7.5 6: 55 gal gal / gal :.0 /.7 6 gal Std gal :.2 / gal : 55 gal gal / 7.5 * Order pump tube and air motor separately. 6

9 PowerMaster III Pump Selection Chart Ball Pumps Gallons / Liters Per Minute Minimum I.D. Air Consumption Per Cycle Air Supply Hose M M 0 CPM 50 CPM 70 CPM in. / mm 70 psig 4.8 bar 00 psig 6.8 bar " / 2.5 / / / " / Shovel Foot Pumps Packed Piston 0.6 / 2..0 /.8.5 / 5.7 2" / /..5 / / /..5 / / 8.2 8" / Shovel Foot Pumps Plunger and Bushing 0.5 / /.0.2 / / / / / / /.7 2" / /.0. / / 7.5 Note: Air motors and pump tubes shipped separately. Assembly required. Other PowerMaster Air Motor/Pump Tube Combinations (all feature /4" NPTF Material Outlet) Hardened Steel Ball Type Ratio Pump Tube Style Air Motor Model Pump Tube Model Max. GPM / LPM Free Delivery 70 CPM 42: w/ AirBrake * : w/ AirBrake * gal 2: w/ AirBrake * / 4.6 6: 8480 Chrome Plated Ball Type Ratio Pump Tube Style Air Motor Model Pump Tube Model Max. GPM / LPM Free Delivery 70 CPM 42: w/ AirBrake * : w/ AirBrake * gal 2: w/ AirBrake * / 4.6 6: 8480 Stainless Steel Ball Type Ratio Pump Tube Style Air Motor Model Pump Tube Model Max. GPM / LPM Free Delivery 70 CPM 55 gal w/ AirBrake : Stub * gal w/ AirBrake : Stub * / gal w/ AirBrake : Stub * gal : 8480 Stub

10 Optional Kits for PowerMaster III Pumps Patented* Leakless Gland Assembly The gland seal of all reciprocating positive displacement pumps is its weakest point and is the single most common cause of pump failure, lost downtime and maintenance expense. Lincoln s new gland design uniquely addresses the causes for premature gland seal failure. A special protective bushing (or sleeve) with concentric grooves creates a labyrinth path to reduce the internal operational pressure as well as the pressure fluctuations developed during pump stroke changeover. Leakless Gland Assembly is standard with Packed Piston Pumps and is available for all PowerMaster III Pumps, as an accessory. * U.S. Patent No. 4,976,92 Gland Protection Sleeves Model 8624 Order Model For Pump Tubes 8624 All Ball Foot Design Pump Tubes & & & & Model 862 Lube Cup Kit For all PowerMaster III pump tubes. Used in conjunction with the gland protection sleeve to prolong service life of gland packing. Prevents material from drying out on plunger. Model 862 Packing Kits for PowerMaster III Pump Tubes Lincoln offers alternate packing kits of Teflon for some PowerMaster III Pump Tubes because many materials used in today s manufacturing environment may not be compatible with the standard seals. Please consult Lincoln for compatibility of the material to be dispensed with standard packings or alternate packing kits. Teflon is a registered trade mark of the Dupont Company. Pump Tube Teflon Kit Model

11 PowerMaster III Pump Accessories Model 842 Model 866 Model 858 Model 82 Model 869 Model 8496 Model Model Model 677 Model 8477 Drum Covers Model 842 Standard 55 gallon drum cover for mounting PowerMaster III series drum pumps on full open drums. Model 866 Special 55 gallon drum cover for mounting PowerMaster III series drum pumps on full open drums. Includes port for installation of material agitator. Model 858 Standard 6 gallon drum cover for mounting PowerMaster III series drum pumps on full open drums. Follower Plates Model 869 For 400 pound drums. Model For 20 pound drums. Model 82 Bung Bushing This 55 gallon drum bung bushing screws into the bung opening of the drum to secure any Lincoln PowerMaster III Pump. Model 8496 Flange Mounting Assembly Used for rigid mounting of PowerMaster III Pumps to the top of fabricated bulk tanks. Model Wall Mount Bracket Kit For PowerMaster III Air Motor assemblies. Model Suction Kit Used with PowerMaster III Stub Pumps for convenient transfer of petroleum products from drums, bulk tanks or reservoirs. Includes bung bushing suction tube, hose and coupling assembly and other hardware. Note: 2"x" bell reducer required not included. Model 677 Foot Valve Adapter Converts inlet of Models and Ball Type PowerMaster III Pumps to 2" NPTF female thread for attaching extension pipe. Drum Dollies Model gallon (400 lbs) band-type drum dolly with four swivel casters and screw clamps. Model gallon (20 lbs) band-type drum dolly with four swivel casters and screw clamps. Model 8727 Standpipe/Model 872 Adapter Kit Use of Model 872 Adapter & Bracket Kit will enable PowerMaster III pumps to be assembled to Model 8727 Stand Pipe for pumping from bulk tanks. Inlet " NPT female. Model

12 Elevator & Primers for PowerMaster III Pumps Model 709 Model 276 Elevator, Primer and Pressure Primers Lincoln s mounting accessories include an elevator (Model 709) to facilitate drum change-over by lifting the pump from an empty drum and lowering it into a new drum with minimum effort. Primers and Pressure Primers are available for positive priming of viscous materials which are forced into the pump inlet by the downward force of the follower. Models are available for most applications from five gallon pails to 55 gallon drums. Models include followers with O-ring seals (single O-rings for 5 gallon pail units and double O-rings for 55 gallon drum units) which seal the container of material from outside contamination and drying while wiping the container s sides clean. Pressure Primers include a four-way valve which permits the air supply to be coupled to the unit at all times. Use of an air regulator and gauge is recommended. In order to prevent damage to pumps caused by operating after a drum is empty, a low level air cut-off assembly is recommended. Priming Pressures For Drum Operating PSI / Bar Height Base Model Size Description Lowered Raised Dim. Gal. psi / bar in. / cm in. / cm in. / mm NA Single Post NA NA 7 2 Beam Elevator Length 9 /.5 60 Rotation Single Post Pump Hoist & Follower 2 2 x 4 for low to med NA NA viscosity materials x 00K to 200K 55.5 centipoise range Model 70 Model ** Twin Post for viscous materials in the 200K to 500K centipoise range Single Post for ¹ ₂ x 22 4 viscous material x 600 over 500K x 26 centipoise x x x 000 Notes: **Model 894 portability kit is available for Model 70. Includes axle and wheels. For Pressure Primers for 20 lb. drum pumps or for follower rings of materials other than standard Buna-N, contact Lincoln Technical Services. Model 76 0

13 Primer, Pressure Primer and Air Motor Accessories Low Level Air Cut-Off Assembly Model 88 For use with Model 704 Pressure Primer. Mounts directly to elevator support. Automatically shuts off air flow to pump when drum of material is emptied. Eliminates unnecessary parts wear caused by continuous pump action when drum is empty. Inlet 4" N.P.T.(F). Model 8970 Same as Model 88, except for use with Model 276. Model 844 Same as Model 88 except for use with Model 76. Model 8467 Chimeless Drum Kits Because some materials are supplied in straight sided or chimeless drums, Lincoln has developed hold-down kits which facilitate follower and pump extraction from these drums. Kits are available as follows: Kit No. For Model Airline Kits for Primer and Pressure Primers Model 8444 Includes filter-lubricator-regulator, bracket and fittings to adapt air accessories to models 276, 76 and 704. Includes 2" controls. Model Included in 8444 Kit Model 844 Same as Model 8444, except includes 4" controls. Model Series III Air Motor Exhaust Adapter Replaces standard muffler. Converts exhaust port to 4" NPT female thread. Model 8472 Series III Air Motor Cover Panel Kit Metal cover fits over tie rods. Encloses moving plunger rod. Model Model 8472

14 PileDriver III Series III Air Motor Features These fully pneumatic Air Motors reverse stroke direction without mechanical linkages and are simpler and more reliable than older designs. Air motors are inches ( mm) diameter. An air Signal Valve activates a Relay Valve at the end of each stroke. The shifting Relay Valve changes the Power Valve position. The Power Valve shifts air flow to the opposite side of the Power Piston to reverse stroke direction. Modular Construction: Air Motors are easy to install, maintain, and upgrade with options like AirBrake. Built-in Muffler: Meets or exceeds OSHA requirements at recommended air pressures. AirBrake Options: Stops runaway pump, prevents product spills, damage and excess wear, and activates an optional remote alarm device. AirBrake available already installed (refer to pump specification charts) or can be ordered separately as Model 857. For remote monitoring of AirBrake, order model signal kit. PileDriver Series III Pump Tube Features Machined inlet casting: Set screws secure the inlet assembly and permit 60 outlet adjustment to facilitate system plumbing and provide for easy pump removal/replacement. Cartridge type gland with scrapers and patented protection bushing: Extends the life of gland packings by protecting them from excessive material build up and pressure fluctuations. Cartridge removes easily for routine service. Straight through pump tube and piston port design: Reduces internal friction and the opportunity for solids entrapment. Load bearing, chrome-plated internal pump tube surface: Distributes forces between gland and pump tube to prolong seal life. Choice of inlets: Shovel type for thick material or flat check for higher flow rates. *Model 8492 Model * Air motor available separately. 2

15 PileDriver III PileDriver III Severe Duty Pump Tube Model Lincoln has developed this severe duty pump for use in applications involving abrasive materials such as undercoating, heat-set off-set inks, etc. Internal surfaces are hard chromed for extra abrasion resistance. Check ball and seat are made of a tungsten carbide matrix material. Straight through flow design reduces erosion of internal components. Air Motor Maximum Ratio Size Air Motor Discharge Pressure in. / mm Model psig / bar 45: 0 / ,500 / 0: 8 / ,000 / 207 8: 6 / ,800 / 24 8: 4 4 / ,600 / 0 4: / / 2 Output Stroke Min. Air Max. Operating Operating Ratio per Cycle Length Supply Hose Air Pressure Temperature cu. in. / cc in. / mm in. / mm psig / bar F / C 45: 4 / 20 0: 00 / 7 0 to 200 8: 8 / / 52-4 to +9 2 / 2 8: 200 / 4 4: 8 / 0 Model Note: Pump should be installed upright for operation. Use Model 8727 stand pipe for bulk material dispensing. Locate pump as close to tank as possible and use a minimum inch/76mm I.D. inlet hose or pipe. Order Air Motor and Pump Tube separately.

16 PileDriver III Pump Selection Chart Pump Model Air Motor Pump Pump Output Approximate Stroke STD. Air Model & Dia. Tube Tube Per Cycle Cycles per Length Ratio Motor only in. / mm Model Style cu. in. cc gal / liters in. / mm 75: 275 Std Shovel / 5 42: 242 w/ AirBrake Shovel / 20: Shovel / 6 / 52 20: 22 0 / Flat Check / 45: 222 Std Shovel / 5 5: 22 w/ AirBrake 8490 Shovel / 4 25: 225 * Shovel / 6 / 52 : Shovel / 6: / Flat Check 85 9 / 2 25: 249 Std Shovel / 5 20: 250 w/ AirBrake 8490 Shovel / 4 5: 252 * Shovel / 6 / 52 7: Shovel / : / Flat Check 85 9 / 2 7: *267 : *268 Std w/ AirBrake * / Shovel / 8492 Shovel / 6 / 52 * Order Pump Tube and Air Motor separately when selecting and 4 air motors, and AirBrake equipped models. Model 849 Model 85 Packing Kit Selection Chart Pump Tube Standard Polyurethane Kit Teflon Kit UHMW Polyethylene Kit Note: Standard polyurethane seal kits include all soft seals. Teflon and UHMW polyethylene seal kits include gland and piston u-cups only. Gland Seal Kits Pump Tube Standard Polyurethane Kit Teflon Kit UHMW Polyethylene Kit Note: Gland seal kits include gland u-cup and o-ring only. 4

17 PileDriver III Pump Selection Chart Pump Output GPM / LIT/Min. Approximate Air Max. Min. I.D. of Air Consumption per @ Outlet Press. Air Supply Material 70 psig 00 psig 0 cpm** 50 cpm** 75 cpm** psi / bar Hose in. / mm Outlet M 4.8 bar M 6.8 bar.5 / / / / 57 4" NPT 2.8 / / / / / 20 2 NPT Female 5.7 / / / / 8 Female 2.5 / / / / / / 8.5 / / / /0 4" NPT 2.2 / 8..7 / / / 24 Female 2.8 / / / / 72 4 / 20 2 NPT.9 / / / / / / 90 Female.0 / / / / 4.5 / / / /72 4" NPT 2.2 / 8..7 / / / 8 Female 2.8 / / / / 04 4 / 20 2 NPT. / / / / / / 48 Female.0 / / / / 2 4" NPT 2.8 / / / / 97 2 / 2 2 NPT Female 5.7 / / / / 4 Female 4" NPT 8 / 0 Female Note: Air motors and pump tubes shipped separately. Assembly required. ** Cycles per minute. 2 NPT Female 0.8 / 0.02./ / / Other PileDriver Pump Tube/PowerMaster Air Motor Combinations Air Motor Pump Pump Max. GPM / LPM Max. Model & Diameter Tube Tube Free Delivery Outlet Pressure Ratio in. / mm Model 75 cpm psi / bar 55: Std Shovel 5.5 / / 79 45: w/ AirBrake * Flat Check 5.8 / / 0: 0 / Flat Check 27.6 / / 69 0: Std Flat Check 5.8 / / 207 w/ AirBrake *94908 : 8 / Flat Check 4.9 / / 90 8: Std Flat Check 5.8 / / 24 w/ AirBrake * : 6 / Flat Check 4.9 / / 48 2: Std Shovel.9 / / 66 0: w/ AirBrake 8490 Shovel 5.5 / / 8 8: * Flat Check 5.8 / / 0 : Flat Check 4.9 / / 4.5: 4 4 / Flat Check 27.6 / / 4 6: Shovel.9 / / 8 4: 8490 Shovel 5.5 / / 55 : Shovel 7. / / 4.5: Std Shovel 4. / / 2 4: Flat Check 5.8 / / 2.5: Flat Check 4.9 / / 2 : / Flat Check 27.6 / / 4 5

18 PileDriver III Pressure Primers Model 279 Pressure Primer Features Positive priming force on the material. Downward force of the follower forces material into the pump inlet. This assures positive priming of high viscosity materials. Follower has an Elastomer seal. Wipers, single o-rings or double o-rings seal against the material container s sides. This prevents drying and contamination of the material and wipes the container s sides clean. Four-way air valve control. This directional valve controls up/down movement of the follower. Primer unit remains coupled to the air system at all times. (Use of an air regulator and gauge is recommended). Primers available for a wide range of material container sizes. Lincoln has primers for 5, 55 and 00 gallon material containers. You can match the primer to the container size required for your application. Model 278 Model 8274 For U.S. Operating Priming Pressure Model Drum Size Description Air Pressure psi / bar gal psi 278* 5 Single Post for viscous material Single Post Pump Hoist & over 500 K centipoise Follower for low to medium viscosity materials 00K to **Not applicable **Not applicable 200K centipoise range Twin Post (Twin ") for viscous materials in the 200K to 500K centipoise range Twin Post (Twin 6") for viscous materials over 500K centipoise ** Gravity priming pressure Model 75 Height Base Model Lowered Raised Dimensions in. / cm in. / cm in. / mm 278* x x x x x x x x x x 000 *Model 894 portability kit is available for Model 278. Includes axle and wheels. Model 765 Note: Units show pumps for illustrative purposes only. Order pump separately. 6

19 PileDriver III Mounting Accessories Model 8727 Standpipe Assembly Mounts PileDriver III pump on floor to accept suction line from bulk tank. Model Inlet Height Diameter 8727 " NPTF 7 2" / 90 mm 8" / 200mm Model 8727 Model 8467 Chimeless Drum Kits Because some materials are supplied in straight sided or chimeless drums, Lincoln has developed hold-down kits which facilitate follower and pump extraction from these drums. Kits are available as follows: Kit No. For Model Model Series III Air Motor Exhaust Adapter Replaces standard muffler. Converts exhaust port to 4" NPT female thread. Model Model 8472 Series III Air Motor Cover Panel Kit Metal cover fits over tie rods. Encloses moving plunger rod. Model 8472 Low Level Air Cutoff Kits Shuts air off when drum is empty. Prevents pump damage and introduction of air into supply line. 4" NPT female connections. Model For Primer , 765 Air Line Kits for Primers Includes filter-lubricator-regulator-gauge, bracket and fittings for models 279, 75, 765 and Model 88 Model Description " Air Line Kit 844 4" Air Line Kit Model Included in 8444 Kit 7

20 Hydro-PowerMaster Hydraulic Motor for PowerMaster III and PileDriver III Pump Tubes Safe to use where electric or pneumatic motors may be hazardous. Virtually eliminates concerns about air supply condition and exhaust emissions. Efficiently generates high material pressure and flow rate with minimum hydraulic power consumption. Few internal moving parts. No mechanical linkages or solenoids to fail or wear out. A completely internal changeover circuit requires no external signal for reciprocating action. A balanced cylinder design eliminates the need for separate up and down stroke adjustments. All key components are machined from steel or aluminum to ensure long service life in the toughest applications. Hydro-PowerMaster was designed and is manufactured under the strict conditions of an ISO 900 registered quality system. Cylinder Piston Stroke Hydraulic Hydraulic Model Diameter Rod Dia. Length Fluid Fluid in. / cm in. / cm in. / cm Inlet Outlet / 5 8 /.5 6 / 5 SAE 8 female SAE 0 female Model 8500 Hydraulic Hydraulic Maximum Operating Operating Fluid Flow Recommended Wetted Pressure Range Temperature Consumption Continuous Part psi / bar Range Rate Speed Materials 00 to F to 200 F 20.4 to 0-4 C to 9 C 8.8 cu. in./cycle or gallon/2 cycles steel, aluminum 75 cycles/minute bronze, Nitrile, Teflon polyurethane 8

21 Hydro-PowerMaster PowerMaster III Hydraulic Powered Pumps with 8500 Hydro-PowerMaster Hydraulic Motor Model 250 With Max. Maximum This Material Hydraulic Delivery Max. Free Del. Pump Nominal Drum Outlet Inlet Pressure Cycles/Min. Tube Ratio Size NPTF psi / bar* psi / bar Gallons / Liters gal : 2250 / 55.9 / gal Stub gal 500 / 0 2.5: gal 750 / / gal 4: gal 4" 6000 / 42.5 / gal : gal 4500 / / gal 4.5:.2 / gal 7500 / gal 5: 250 / 86.0 / gal gal : 6 gal 850 / / / 2.6 See PowerMaster III section for pump tube specifications, mounting devices and accessories. *Caution: Do not exceed maximum hydraulic inlet pressure listed for each motor/pump tube combination. PileDriver III Hydraulic Powered Pumps with 8500 Hydro-PowerMaster Hydraulic Motor With Maximum Maximum Maximum This Material Hydraulic Delivery Free Delivery Pump Nominal Outlet Inlet Pressure Cycles/Min. Tube Ratio NPTF psi / bar* psi / bar Gallons / Liters : 200 / 8 7. / : 500 / / : 2250 / 55.9 / : 2" 500 / / / / : 600 / / : 00 / / 04.5 See PileDriver III section for pump tube specifications, mounting devices and accessories. *Caution: Do not exceed maximum hydraulic inlet pressure listed for each motor/pump tube combination. Model

22 Magna-Ram Four Post Pressure Primer 00 Gallon Pressure Primer for Central Feed of High- Volume Applications Powerful four-post design Replaceable air cylinders Positive vent mechanism Cast aluminum follower: twin grooves, twin seals, flat surface Built-in crossover for dual primer applications Low level warning Empty drum automatic pump shut-off Wide range pump capability More compact envelope than competitive models Accommodates two PileDriver III pumps Note: Pumps shown for illustrative purpose only. Order pumps separately. * Model Max. Air Pressure Priming Pressure Follower Envelope psi Weight Diameter Size Lowered Size Raised 5 bar 7 bar lbs / kgs in. / m in. / m in. / m psi 9 psi psi " x 5" x 84 4" 65 2" x 5" x 4" bar.6 kg/cm 2.9 kg/cm m x.m x 2.m.7m x.m x.6m * Model 785 has left-hand controls. Model 786 has right-hand controls. Note: A minimum 4 ft. (4. m) ceiling clearance is recommended. 20

23 System Accessories Material Shut-Off Valves Lincoln recommends the use of material shut-off valves between the supply pump and the material supply line pipe. This enables you to disconnect the pump for service without voiding the supply line of material. Shut-off valves also can be used at the material outlets of the drop lines to control the flow of material in transfer systems. Needle Type Valves Model Inlet & Outlet Max. Working Pressure - psi / bar 884 8" NPT Female 0000 / " NPT Female 0000 / 690 Model 884 Quarter Turn (Ball) Valves Model 6950 Model Inlet & Outlet Max. Working Pressure - psi / bar " NPT Female 2500 / " NPT Female 2500 / " NPT Female 2500 / " NPT Female 2000 / 8 Low Pressure Control Valves Ideal for controlling flow of materials in transfer systems. Model 775 Model Max. Inlet Pressure Inlet Outlet psi / bar Size Size Extension Features/Benefits Optional High flow rate means 775 2" 2" Rigid with cap fast transfer of low to / 68 NPTF NPTF Flexible with non-drip nozzle medium viscosity fluids 780 Rigid with swivel & non-drip nozzle Swivel extension aids access to hard to reach areas Model 780 2

24 System Accessories Model Model 8586 High Pressure Control Valves Ideal for controlling flow of materials in higher pressure transfer systems and extrusion systems. Model Max. Inlet Pressure psi / bar Inlet Outlet Extension Size Size Features/Benefits Options/Kits Accessories 2" 2" Trigger latch reduces 995carboloy / 45 NPTF NPTF Optional operator fatigue during seat for abrasive continuous use materials 8586 Slim, lightweight design w/ adjustable trigger 8" spring for precise, easy NPTF operation. The Palm Gun has Tungsten 5000 / 45 4" 2" rigid with Carbide needle and seat NPTF 2"orifice Same as 8586 except has hardened steel needle and 8587 Fixed seat located in tip for drip control Heavy duty machined steel 6600 Ball 207 construction for high seat for high volume viscosity, high pressure, flow. Max. pressure extreme service limited to 2000 psi/ ,000 / 680 8" 8" Optional applications 8 bar NPTF NPTF 69, 9268 T.C. Ball & Seat for abrasive material applications Model Model Nozzles and Extensions Nozzles Model Orifice - in. / mm Inlet Size Length - in. / mm Brush 8" NPT Female / / 2.4 8" NPT Male 7 8 / /.2 8" NPT Female 2 / /.8 8" NPT Female 2 4 / /.6 8" NPT Female 8 / 29 Model 580 Extensions ¹ ₈" NPT Male Model Length - in. / mm / / /

25 System Accessories Swivels Designed for use between the material hose and control valve to give the operator more flexibility and mobility and to reduce fatigue. Model 8728 Model Model Style Threads 8728 Straight 2" NPT Male x 8" NPT Male Straight 2" NPT Male x 2" NPT Male " NPT Male x 2" NPT Male 8729 Universal 2" NPT Male x 8" NPT Male 8207 Universal 2" NPT Male x 2" NPT Male Max. Working Pressure psi / bar Important Note: For lubricant use only. Not recommended for abrasive or corrosive materials. Model Material Pressure Gauges Model Pressure Connection Remarks Range psi 4" NPT 0-40 kg/cm 2 Male Bottom 2 2"/65mm dial, black steel case & ring, bronze bushed movement & front recalibration with stabilizer in shank. Same as except dual needles psi 4" NPT Red needle indicates maximum pressure 0-40 kg/cm 2 Male Bottom recorded. Black needle indicates actual pressure being developed psi 4" NPT 2 2"/65mm dial, black steel case, 0-20 kg/cm 2 Male Back glass filled. Nylon movement psi 4" NPT Same as except 0-20 kg/cm 2 Male Bottom bronze bushed movement. Model 66 Model Pressure Range Connection Remarks psi 4" NPT 2"/75mm dial, glass filled 0-50 kg/cm 2 Male Bottom nylon movement psi 4" NPT 2 2"/65mm dial, black steel case kg/cm 2 Male Back and plain movement. 2 2"/65mm dial, black steel case & plain psi movement with dual needles. Red needle 4" NPT indicates maximum pressure recorded, 0-50 kg/cm 2 Male Bottom black needle indicates actual pressure being developed. Important Note: For lubricant use only. Not recommended for abrasive or corrosive materials. 2

26 Air Operated Ejectors Model 8664 Designed to be combined with PowerMaster or PileDriver pumping systems to dispense measured shots of mastics, epoxies, sealants, greases and other viscous materials. The ejectors are true positive displacement measuring devices which accurately dispense material onto the work piece. Positive displacement measuring/dispensing Steel plunger & body assembly Adjustable plunger stop High air/material ratio Maintain extreme accuracy and repeatability, even where temperature, viscosity and material/air supply pressure are variable. (Repeatability suffers with competitive timed metering systems as the variables change.) Displacement volume can be adjusted High viscosity capability High speed capability Model Operating Max. Output Dimensions Air Inlet Mat l Mat l Model Ratio Air Priming per NPT Inlet NPT Outlet Pressure Pressure Cycle A B Female Female Female : psi,000 psi in 4" 4" bar 68 bar cc 286mm 02mm 8" 4" 8" : 00 psi,500 psi in 4" 7 8" 7 bar 02 bar.25.cc 7mm 98mm 8" 4" 4" : 00 psi 2,000 psi.-.0in " 5 4" 7 bar 8 bar.6-6cc 522mm mm 8" 8" 8" : 00 psi 2,000 psi.5-2.5in 2" 8 8" 7 bar 8 bar 8-4cc 56mm 2mm 2" 2" 2" Model Model

27 Measuring Valves Designed to be combined with PowerMaster or PileDriver pumping systems to dispense accurate volumes of adhesives, sealants, plastisols, lubricants, and other medium to high viscosity fluids. These positive displacements valves address the following applications: Product packaging (pump material from 400 lb. drum to fill 6 oz. paper cartridges) Process fill (vinyl plastisol into product molds) Product fill (measure fluid into gear boxes, drives) All Lincoln Measuring Valves feature: Positive displacement piston design Adjustable piston stops Horizontal or vertical mounting capability One moving part With these benefits: Accuracy and repeatability that cannot be matched by other measuring systems such as timed flow Capacity to fine tune and lock in output volume Reliability Long component life Model 874 Model 8740 Max. Mat l. Output Per Cycle Dimensions Mat l. Supply Press. in. / mm Inlet / Model Description psi bar cu. in. cc fl. oz. A B Outlet 874 Require 4-way valves / " NPTF * Index head permits 0 adjustable outputs. Manual 4-Way Valve Max. Material Material Material Air Dimensions Model Supply Pressure Inlet NPT Outlet NPT Inlet in. / mm psi bar Female Female A B " NPTF 4" NPTF Manual Measuring Valves Manual High Pressure Measuring Valves include handle for manual (hand, foot or knee) operation, or can be actuated with an air cylinder. Model 8452 Max. Mat l. Dimensions Supply Press. Output Per Cycle in. / mm Mat l. Mat l. Inlet Outlet Model psi bar cu. in. cc fl. oz. A B /76 4 /0 4" NPTF 8" NPTF Minimum supply pressure 500 psi (5 bar). 25

28 Low Pressure Stationary Diaphragm Pumps /4" - 2" Air Operated Pumps Basic Design Features Diaphragm pumps are driven by compressed air. The directional air distribution valve and pilot valve the air end are located in the center section of the pump. Liquid moves through two manifolds and outer chambers of the pump the wet end. Generally, check valves are located at the top and bottom of each outer chamber or on a common manifold. The two outer chambers are connected by suction and discharge manifolds. Lincoln s double diaphragm self-priming design offers many advantages over other pumps. Pump abrasive and sheer-sensitive materials. Low interval velocities move abrasives easily with no damage. Gentle pumping action does not sheer fragile materials. Pumps viscous materials. Even heavy or solids-laden materials can be pumped. Environmentally friendly. No motors, seals or packing to leak. Self-priming. Able to dry prime under most suction lift or flooded suction conditions. Variable flow. Regulate the inlet air supply to adjust flow. Runs dry without damage. Deadheads against closed discharge. Excessive back pressure stops operation without damage until discharge opens. Eliminates bypass systems or relief valves. Explosion-proof. Eliminates sparking concerns of other electrical or rotating pumps. Right chamber discharge Left chamber suction Pump Installation Guide Left chamber discharge Right chamber suction WARNING The pump exhaust should be piped to an area for safe disposal of product being pumped in the event of a diaphragm failure. Diaphragm Pump Materials Profile Material/ Operating Temperatures Profile Maximum Minimum Optimum Buna-N 90 F / 88 C -0 F / -2 C 50 to 40 F / 0 to 60 C General purpose, oil resistant. Good solvent oil, water and hydraulic fluid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons. Conductive Acetyl Governed by diaphragm material of pump Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents. Polypropylene 50 F / 66 C 40 F / 5 C 40 to 50 F / 5 to 66 C Thermoplastic polymer. high tensile and flex strength. Resist strong acids and alkalies. Attacked by chlorine, fuming nitric acid and other strong oxidizing agents. Hytrel 90 F / 88 C -0 F / -2 C 50 to 40 F / 0 to 60 C Good on acids, bases, amines and glycols at room temperature only. Urethane 50 F / 66 C 2 F / 0 C 50 to 0 F / 0 to 60 C Good resistance to abrasives. Poor resistance to most solvents and oils. Santoprene 22 F / 00 C -0 F / -2 C 50 to 22 F / 0 to 4 C Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion resistance. Teflon 22 F / 00 C -5 F / -7 C 50 to 22 F / 0 to 4 C (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with Teflon : molten alkali metals, turbulent liquid or gaseous fluorine, and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures. 26

29 Low Pressure Stationary Diaphragm Pumps/Accessories : Air Operated Diaphragm Pump Line Wetted Pump Max. Free Air Max. Rec. Max. Model Pump Pump or Soft Inlet/Outlet Delivery Inlet Inlet Air Susp. Number Replaces Desc. Body Parts NPT gpm NPT(F) Pressure Solids 856 4" Polyprop Buna-N 4" / 4" 4 8" 25 psi 64" " Aluminum Buna-N 2" / 2" 5 4" 00 psi 8" " Aluminum Teflon 2" / 2" 5 4" 00 psi 8" " Aluminum Hytrel 2" / 2" 5 4" 00 psi 8" " Polyprop Santoprene 2" / 2" * 4 4" 00 psi 8" " Polyprop Teflon 2" / 2" * 4 4" 00 psi 8" " Polyprop Buna-N 2" / 2" * 4 4" 00 psi 8" , " Aluminum Hytrel "/ " 45 2" 25 psi 4" " Aluminum Teflon "/ " 45 2" 25 psi 4" , " Aluminum Buna-N "/ " 45 2" 25 psi 4" , " Aluminum Buna-N 2" / 2" 06 4" 25 psi 4" , " Aluminum Buna-N 2"/ 2" 50 4" 25 psi 4" U.L. Listed 848 " UL Aluminum Buna-N "/ 4" 7 4" 50 psi 8" 8482 " UL Aluminum Teflon "/ 4" 7 4" 50 psi 8" * Can be converted to dual /2" outlet Wall Mount Brackets Model Wall Mount Bracket Wall mount bracket for /4" to /2" air operated diaphragm pumps. Model 8487 Wall Mount Bracket Wall mount bracket for /2" to 2" air operated diaphragm pumps. Other Accessories Model Drum Adapter Kit For use with /2" polypropylene AOD pumps. Includes 2" NPT(f) bung bushing, " x 6" suction tube and adapter. Transfer Pump Accessories Suction Kits Model Remote Suction Kit For use with " AOD pumps. Includes 2" NPT(f) bung bushing, " x 2" suction tube, 5' oil hose and coupling assembly, low level cutoff and hardware. Used Fluid Overfill Warning Valves Float rises with used fluid to activate whistle warning at prescribed level. Model 8485 Single Wall For single wall tanks & drums in used fluid systems and above ground tanks. Model Double Wall Same as 8485 except for double walled tanks and above ground tanks. 4-Way Valve Model 8486 Four port, two position valve used in waste fluid systems. Enables one pump to pump into and out of drum or tank. 27

30 Transfer Pumps Transfer Systems Pump material from one container or reservoir to another. Typical applications involve high volume transfer of low to medium viscosity fluids. Model Maximum Maximum Pump Model Container Ratio Discharge Delivery Tube Packings Pump Size Pressure GPM/ Construction Outlet psi / bar LPM gal. : 75 / / Stainless Bulk Steel Teflon 2" NPTF 8220* 6 gal. or 22 / 82 Carbon Steel Leather 4"-- 2" 55 gal. A.N. 6 gal., : 50 / 0 Tube-Carbon gal. 6.5 / 66 Outlet Body Buna-N 4" NPTF or Bulk Valox * Accessories for 8220: 8275-Teflon Kit; 972-Hose & Nozzle 2 Model Model Special Features " bung bushing and ¹ ₄" NPTF return inlet Wall mount kit, and suction hose check Built-in air control valve for throttling air supply to pump to control material output. Operates on pressure as low as 20 psi (.4 bar). Self adjusting bung bushing. Light weight and efficient. The pump will stall against pressure and can be controlled by a fluid dispensing valve. Notes:. Suction hose or tube (not included) should be compatible with pumped product and not exceed 0' ( m) long nor less than 4" (9 mm) I.D transfer pump hose. 8 feet (2.5 m) 4" (9 mm) I.D. standard hose and curved spout, with inlet threaded 4" - - 2" A.N. to fit outlet of 8220 pump.. For transfer systems involving long supply lines, PowerMaster III Stub Pumps are available. Consult Lincoln for your application needs. Model 4480 Model 8220 Model 4475 Model 4475 Series Pump The Model 4475 pump is a reciprocating-piston, low-pressure single action pump. Air powers the pump s piston on the dispensing, or working, stroke. An internal spring returns the piston and resets it for the working stroke. It pumps continuously when the dispensing (fluid outlet) valve is open and psig air is supplied to the pump. Specifications Model Description Material Operation Pump Tube Attachment No. Outlet Length 4475 Bare Pump ¹ ₂" NPTF Pneumatic 2" Bung, Spigot pressure adjustable for 4" Spigot extension delivery stroke, 55 & 6 gal (86 cm) Pump with spring return drums, bench on/off valve stroke & portable tanks Model Effective Inlet Air Output/ Free No. Pump Ratio Pressure Stroke Delivery 4475 Approx. 0.7: to 0.8: Max: 20 psi (8. bar) 2.9 in Up to 4 gpm 4480 depending on inlet air pressure Min: 20 psig (.4 bar) (48 cm ) (5 lpm) 28

31 Other Pumps Ultra High Pressure Pumps for Pressure Control Applications Designed specifically for oil well services such as wireline and plug valve applications. In wireline applications, these pumps are used to seal against the well-head pressure as the well is being logged or perforated. In plug valve applications, they are used to pump heavy grease into the valve or Christmas tree valves to seal any gas leaks. Series III PowerMaster 4, 6, 8 Pump Pump Air Max. Delivery Max. Air Pump Tube Model Ratio Tube Motor Pressure psig (bar) Pressure psig (bar) Length : ,000 (80) 80 (5.5) 4" : ,000 (965) 00 (6.9) 85.70cm : ,000 (965) 200 (.8) : ,000 (80) 80 (5.5) 27 8" 29 40: ,000 (965) 00 (6.9) 68.90cm : ,000 (965) 200 (.8) Model 290 Max. Deliv. Average Output Operating Wetted Pressure Output/ at 75 Temperature Parts Pump Material Gauge psig (bar) Cycle cycles/min Range Materials Stroke Outlet Port Autoclave Autoclave Engineers Engineers Carbon Medium Medium 20,000 2 in 0.67 GPM -40 F to +80 F Steel, 6" Pressure Pressure (80) (cc) (2.5 LPM) -40 C to +82 C Brass, (52mm) Port for Port for Polyurethane 9 6" Tube, 4" Tube, Thread Thread Series II PowerMaster 6 Max. Delivery Avg. Output Piston Packing Gland Packing Pump Type Mat l. Outlet Molybdenum.42 gal/min.6 l/min.4 in /cycle 2 cc/cycle Bushing & Plunger Disulfide Urethane Shovel 2" NPTF(F) Stacked V Model 260 Model No. Drum Size Pump Ratio Air Motor Size Max. Discharge Press. Air Inlet gal. 6 in 4000 psi 40: 4" NPTF(F) 26 6 gal. 50 mm 952 bar Supply Line Booster Pump Tube Ensures proper supply line pressure over long distances. The booster pump picks up low material pressure and boosts it back up to the desired pressure in the line. Pumping distance, pipe size and material viscosity determines number and spacing of booster pumps. Max. Delivery Gland Packing Material Inlet & Outlet gal/min.8 l/min Polyurethane U-cup " NPTF(M) Model 8496 Booster Air Air Motor Max. Discharge Pump Motor Pump Size Pressure Air Inlet Model Model Ratio in. / mm psi / bar NPTF(F) : 2 2 / / 02 4" : / / " : 4 4 / / " : 6 / / " 29

32 Pump Packages Dispense Pak # Model 8580 For 5 gallon pail, single gun applications not exceeding 26 cu. in. (426 cc) per minute. Air Material Control Valve Control Valve Inlet Outlet Inlet Outlet 4" NPTF 2" NPTF 4" NPTF 8" NPTF Extrusion Volume Per Linear Foot (Beads) Diameter-in. / mm cu. in. / cc Gallons / Liters Ft. per Gal. 8" /.2.47 / / " / / / " / / / " / / / " / / / " / / / Model consists of 725 Pump Assy., 6776 Coupling, 8586 Flow Gun, 8594 Universal Swivel, ' x 2" ID Moisture-Lok Hose Assy. Dispense Pak #2 Model For 5 gallon pail, single or multiple gun applications not exceeding 00 cu. in. (69 cc) per minute. Air Material Control Valve Control Valve Inlet Outlet Inlet Outlet 2" NPTF 4" NPTF 2" NPTF 4" NPTF Extrusion Volume Per Linear Foot (Beads) Diameter-in. / mm cu. in. / cc Gallons / Liters Ft. per Gal. 8" /.2.47 / / " / / / " / / / " / / / " / / / " / / / Model Material: General Purpose RTV Silicone Viscosity: 600,000 CPS, Brookfield #7 Spindle 24 RPM Air Pressure to Pump Air Pressure to Ram Output/Minute psi / bar psi / bar cu. in. / cc 50 /.4 00 / / / / / / / / Note: Dispense Pak includes 20 ft. (6 m) drop line, swivel and control valve. Header piping, connections, valving and additional drop lines are to be ordered separately. For additional nozzle selections refer to page consists of Pump Tube, Air Motor, 70 Pressure Primer, 2080 Bushing, 6779 Coupling, Straight Swivel, 868 Air Control, ' x 2" ID Moisture-Lok Hose, Flow Gun, 2894 Coupler. 0

33 Pump Packages Dispense Pak # Model 8580 For 5 gallon pail, multiple gun applications not exceeding 200 in. (278 cc) per minute. Air Material Control Valve Control Valve Inlet Outlet Inlet Outlet 2" NPTF 2" NPTF 2" NPTF 4" NPTF Extrusion Volume Per Linear Foot (Beads) Diameter-in. / mm cu. in. / cc Gallons / Liters Ft. per Gal. 8" /.2.47 / / " / / / " / / / " / / / " / / / " / / / Model 8580 Material: General Purpose RTV Silicone Viscosity: 600,000 CPS, Brookfield #7 Spindle 24 RPM Air Pressure to Pump Air Pressure to Ram Output/Minute psi / bar psi / bar cu. in. / cc 50 /.4 00 / / / / / / / / consists of 249 Pump, 278 Hoist & Follower, Adapter, Pipe Plug, 2080 Bushing, 6779 Coupling, Straight Swivel, 868 Air Control, ' x 2" ID Moisture-Lok Hose, Flow Gun, 2894 Coupler. Dispense Pak #4 Model For 55 gallon drum applications to multiple work stations through header system not exceeding 000 cu. in. (690 cc) per min. Air Material Control Valve Control Valve Inlet Outlet Inlet Outlet 4" NPTF 2" NPTF 2" NPTF 4" NPTF Extrusion Volume Per Linear Foot (Beads) Diameter-in. / mm cu. in. / cc Gallons / Liters Ft. per Gal. 8" /.2.47 / / " / / / " / / / " / / / " / / / " / / / Model Material: General Purpose RTV Silicone Viscosity: 600,000 CPS, Brookfield #7 Spindle 24 RPM Pump Output: 05 cu. in./minute Recommended Pipe Sizes - Material Header Pipe: Seamless steel sch. 80 ASTM-A5, or ASTM-A05 Fittings: 000 lb forged steel Length I.D. (Min) 0-50' / 0-5 m 50-00' / 5-0 m 00-50' / 0-6 m.25" / 2 mm.5" / 8 mm 2" / 5 mm Note: Dispense Pak includes 20 ft. (6 m) drop line, swivel and control valve. Header piping, connections, valving and additional drop lines are to be ordered separately. For additional nozzle selections refer to page consists of PD Pump Tube, Air Motor, 75 Pressure Primer, 2080 Bushing, 6779 Coupling, Straight Swivel, 844 Air Line Kit, ' x 2" ID Moisture-Lok Hose, Flow Gun, 2894 Coupler.

34 Pump Packages Model 725 Portable package designed for original five gallon pails. Portable pressure primer includes reversible steel cleats for securing both straight-sided and tapered pails. Follower with wiper blade cleans sides of pail as material is dispensed. Air assisted follower extraction. Model Pump Drum Max. Del. Max. Dischrg. Hose Standard No. Ratio Size gal./min. Pressure Description Accessories l./min. psi / bar : 5 gal / / 40 NA NA Model 725 Hose rated to 500 psi / 02 bar. Note: Order hose, flow gun, etc. separately. Model 252 For dispensing heavy greases, NLGI #. Includes a screw prime follower. Note: Model includes 7 ft. of /4" high pressure hose, 887 universal swivel, and 740 control valve. Pressure switch is factory set to shut-off pump at 5,000 psi lubricant pressure and to start pump when pressure drops to 2,500 psi. Dimensions Output Power Requirements Lubricant Capacity 6 4" x 28" x 7 2" 6 oz. / min. 5/20 volt 0 lbs. 92 x 7 x 445 mm 77.6 cc / min 5.4 / 2.7 amp.6 kg. Model 252 2

35 Numerical Index Viton and Teflon are registered trademarks of DuPont Performance Elastomers Model No. Page No. Model No. Page No , , , , 7, , , , , , , ,

36 Numerical Index Model No. Page No. Model No. Page No , , 0, , , , ,, , , , , 7, , , , , , , , 7,, , 7,, 4, 5, , 7,, 4, 5, 29, , 7,, 4, 5, ,

37 Numerical Index Model No. Page No. Model No. Page No , 5, , 5, , 5, 9, , 4, 5, , 4, 5, , 5, , 5, , , 6, , 9, , , , , 8, , , 8, 9, , 6, 8, 9, , 8, , 8, , 6, 8, , 8, , 8, , 8, , 8, , 8, , 8, , 8, , , , 27 5

38 Numerical Index Model No. Page No. Model No. Page No , , , 0, , 4, , 7, 4, , 7, 4, , 7, 4, , , ,

39 A Complete Line of Lubrication Solutions and Industrial Pumping Products Automated Lubrication Our automated systems dispense measured amounts of lubricant at predetermined intervals. Systems include Helios and Duo-Matic two-line systems, Centro-Matic, Modular Lube and Quicklub as well as ORSCO precision oil lubrication. With our BearingSaver program, we find the best automated solution for you from our wide range of systems for grease, fluid grease and oil. Lincoln has developed specialized pumps and pumping stations to handle the difficult job of transferring thick fluids. From the industry-best PileDriver III and PowerMaster III pumps and air motors to specialty pumps, controls and mounting accessories, Lincoln is the preferred pumping system for many tough applications. Industrial Pumping General Lubrication Sometimes a simple approach is the best solution. Our wide range of products includes smaller, self-contained automated lubricators and general lubrication equipment.

40 Lincoln's global distribution network is the best in the industry. Whatever the service evaluating your lubrication methods, installing a custom-engineered system, or supplying top-quality manual lubrication products your Lincoln distributor makes certain you always get the very best value. Systems House Distributors Our systems house distributors offer the highest level of expertise available in the industry. They can custom design a system with the exact combination of Lincoln components you need. Then, they install the system in your plant with their knowledgeable technicians or work with your personnel to make sure the job is done correctly. Each distributor stocks a full inventory of pumps, metering devices, controllers, monitors and accessories. Each continues to meet our stringent requirements for product, systems and service knowledge. From Los Angeles to London, Boston to Bangkok, Lincoln s top-of-theindustry systems house distributors will be there when and where you need them. For the nearest authorized Lincoln sales and service representative, call: Americas: St. Louis, Missouri Fax: Europe/Africa: Walldorf, Germany Fax: Asia/Pacific: Singapore Fax: Lincoln Industrial Corp. One Lincoln Way St. Louis, MO Phone Fax Form (2/05) Copyright 2005 Printed in U.S.A.