Automotive Spray Gun Equipment Selection Guide

Transcription

1 Automotive Spray Gun Equipment Selection Guide

2 Selecting The Right Equipment It s Critical to Use the Right Equipment for Each Application Using the right equipment for each step of any spray finishing process is typically the difference between Table of Contents Overview Compact Performance Series Manual Spray Guns DeKups Disposable Cup Systems...7 Automatic Spray Guns Pressure Tanks...10 Ball Valves...10 Diaphram Pumps...11 Fluid Regulators...11 hitting quality, productivity and profitability targets and not hitting them. Additionally, the ever increasing diversity of finishes dictates careful selection and proper use of equipment. With nearly 220 years of collective leadership in the spray finishing industry, Binks and DeVilbiss continue to set the equipment standards other brands strive to achieve. Regardless of metal type, new and varied coating materials, or other special requirements, Binks and DeVilbiss are dedicated to supporting you with a team of experts Metal Finishing Specialists, Equipment Design Engineers, Technicians, Trainers and Customer Service Professionals. We re here to help you improve every aspect of your spray finishing operation Higher Quality, Increased Productivity, New Cost-Efficiencies, Reduced Downtime, Environmental Compliances and Improved Bottom-Line Results. 2

3 Spray Application Processes Atomization Technology Options Conventional, HVLP and Trans-Tech (LVMP) are all types of Air Atomization technology, each has slightly different operating parameters. Conventional Air Atomizing This is the most established method of air atomizing, used on spray guns for decades. It uses high velocity air jets to produce a very high atomization power. However, this speed results in low transfer efficiency due to considerable "bounce-back" and overspray. Air Pressure inside the Air Cap during use is typically 30 to 60 psi (2 to 4 bar) with typical air consumption of 6 to 25 cfm (170 to 700 l/min). High Volume Low Pressure (HVLP) Although not new, this method first became important in the early 1990s when environmental legislation started to be introduced. It uses larger air volumes (11 to 30 cfm or 300 to 840 l/min) at low pressure to atomize the coating. HVLP has a much higher transfer efficiency than Conventional air atomizing due to the lower air pressures. The droplet sizes produced tend to be slightly larger, sometimes resulting in a lower quality finish. Officially HVLP is limited by Government Environmental Legislation to a maximum of 10 psi (0.7 bar) atomizing pressure measured at the air cap. Trans-Tech (LVMP) This equipment type was first seen in the mid 1990s and is a mixture of Conventional and HVLP atomization methods. Trans-Tech makes more energy available for the atomization process but gives a higher transfer efficiency of coating material than the Conventional air atomizing method. To qualify as Trans-Tech the air cap must be able to transfer at least 65% of the sprayed material to the sprayed component (BSEN Determination of Transfer Efficiency of atomizing and spraying equipment for liquid coating materials). Air cap pressure is typically in the region of 20 to 45 psi (1.3 to 3 bar) while using 9 to 20 cfm (250 to 560 l/min) to carry out its work. Fluid Delivery Options Siphon-Feed Siphon-feed hookups (external atomization) use vacuum created at the nozzle to draw fluid from a cup. Advantages: This fluid cup system offers quick material / color changes. Clean Air Filter Gun Pressure-Feed This option uses an external pressure source (pressure tank, piston pump, or diaphragm pump) to force air and fluid from the spray gun nozzle. Air and fluid are then mixed outside the nozzle. Advantages: This method delivers higher volumes of fluids than other gun set ups, and will spray a wider range of materials. It also enables independent control of fluid pressures. Air Air Pressure Tank Siphon Cup Gun Air Fluid Gravity-Feed On Gravity-feed hookups the cup is located above the gun. The force of gravity pushes the fluid through the gun. Advantages: This method offers quick color changes and convenience on small jobs or touchup applications. Gravity guns are able to use all of the coating reducing waste. Extractor Air Supply Air Gravity Feed Cup Gun 3

4 Compact Performance Series The Compact line is a complete family of spray guns, including manual, touch-up, & automatic guns. Compact s design results in a streamlined flow of air that provides a superior finish with the highest transfer efficiency rates. The hand guns have ergonomic gun bodies that are well balanced to battle fatigue. These guns are designed for fit, feel, comfort, and control. Compact Spray Guns offer: User friendly fittings and adjustments Rugged forged bodies Anodized finish for protection Three types of atomization: Conventional, Trans-Tech, or HVLP Compact Manual Performance Series Brass air caps Stainless steel fluid tips and needles. Wider hook opening Lighter Trigger Pull Compatible with all types of coatings This Spray gun is available in pressure, gravity, and siphon models for use with primers, solids, metallics, bases, and clears. Compact MINI Touch-up Performance Series Gravity guns Durable chrome plated parts Sensitive fan control with the comfort of a full-size gun Two finger trigger and air valve combine to provide ultra smooth, kick free triggering and control, easing fading and blending Open the spreader valve all the way and this gun can be used for complete panel work Range of five models suit all requirements for car, van, truck, bus, and spot repairs. Can be used on primer, base, and clear coat. 4

5 Compact Gravity Guns with DeKups Disposable Cup System Compact HVLP Gravity Gun (1.44 mm) & 24 oz DeDups Package DeKups Package Includes: 1 each DPC-31 DeKups Adapter Reusable Cup Reusable Lid Measuring Guide Orange Plug 4 each Disposable Cup Disposable Lid Compact Mini HVLP Gravity Touch-Up Gun (1.0 mm), SRI-510 Gravity Cup & 9 oz DeKups Package DeKups Package Includes: 1 each DPC-23 DeKups Adapter Reusable Cup Reusable Lid Measuring Guide Orange Plug 4 each Disposable Cup Disposable Lid DeVilbiss DeKups Disposable Cup System U.S. Patent Nos. 7,353,964; 7,344,040; 7,086,549; owned by U.S. Patent Nos. 6,820,824 and 7,374,111 owned by 3M Innovative Properties Co. Automatic Performance Series Compact Automatic I & Compact Automatic X Non-manifold or Quick Release manifold versions Removable stainless steel spray head Stainless steel fluid passages Independent fan, atomizing and triggering air Option to remote pilot fan and atomizing air Recirculating and non-recirculating gun head all in one Small footprint Fast & easy removal from the mounting block 5

6 JGA Air Spray Gun The JGA is a comfortable full size spray gun. This gun is available with Conventional or HVLP atomization technology. The JGA gun has a large selection of air caps, fluid nozzles and needles, which make it compatible with most coatings. Stainless steel passages for waterborne and solvent based applications Pressure, siphon and gravity versions Forged aluminum bodies FinishLine 3 Manual Spray Guns FinishLine 3 is an economically priced line of manual spray guns. The guns are available in gravity, pressure, and siphon versions. The FinishLine 3 spray gun is a general purpose gun suitable for a wide range of automotive paints and coatings. HVLP or Conventional technology Ergonomic handle for comfort Smooth action trigger reduces fatigue Forged aluminum gun body Well atomized, uniform spray patterns Gravity feed model includes 1 liter aluminum cup JGX Air Spray Gun The JGX gun is light weight and compact. It is easy to operate and provides a high performance spray with fine atomization. The JGX gun is available in gravity, pressure, or siphon versions. This gun features Trans-Tech (LVMP) atomization technology. Compared to Conventional or HVLP spray, this gun provides higher transfer efficiency and better atomization with less air consumption. Use the JGX with metallic and pearl paints. Light weight, compact and easy to use Stainless steel fluid passages compatible with waterborne or solvent based materials Consistent and uniform spray patterns Air adjustment valve (cheater valve) on handle 6

7 JJ Touch-Up Gun The JJ touch-up gun is super light weight, compact, and easy to operate. It features a high performance spray with a pattern that will adjust from a maximum of 12 inches down to a 1.5 inch diameter circle. This gun features Trans-Tech (LVMP) atomization technology. Compared to Conventional or HVLP spray, this gun provides higher transfer efficiency and better atomization with less air consumption. Use the JJ gun for base and clear coat. Gravity, pressure and siphon versions Selection of 4 air caps and 5 fluid nozzle/needle sizes Stainless steel fluid passages Low force, constant pressure, trigger pull even with high inlet pressures Plated cast aluminum body provides a durable finish and easy clean up PitBull Airless Spray Gun The PitBull is a premium airless gun that contains a valve rather than a needle and spring. This design keeps maintenance quick and easy. There is a wide range of flat and twist tips available for this gun. Use the 435 tip for undercoating applications psi and 7500 psi versions available Two and four finger trigger models Ergonomic handle and closed fist operation reduce fatigue. Forged and anodized gun body Tungsten carbide wear parts DeKups Disposable Cup System DeKups disposable cup liners save time and money, increase productivity, and decrease coating waste. The liners feature high collapsibility, so all the paint is moved through the gun and onto the painted surface. Disposing of the cup means no clean up and less solvent usage. With a wide assortment of adapters, DeKups can be used with siphon and gravity guns. Better flow for great color match Positive locking lid Refill without opening the cup lid Self-dispensing packaging DeVilbiss DeKups Disposable Cup System U.S. Patent Nos. 7,353,964; 7,344,040; 7,086,549; owned by U.S. Patent Nos. 6,820,824 and 7,374,111 owned by 3M Innovative Properties Co. 7

8 AGMD Automatic Spray Gun The AGMD is a quick disconnect manifold gun designed for the automotive market. The quick disconnect feature allows spray head removal in just seconds, significantly reducing down time. This patented gun provides consistent quality spray patterns in Conventional air atomization or HVLP atomization technologies. Suitable for waterborne or solvent based materials Gun can be changed out without tools Positive air cap positioning Available material circulation through the spray head Certified air caps Independent fan and atomization air control T-AGB Compact Automatic Gun The T-AGB gun is a small light weight automatic gun suitable for robots and production machinery. This gun can be used with a wide variety of materials including waterborne,high solid content, high viscosity, and abrasive materials. Models are also compatible with chlorinated solvents. Conventional Gun Stainless steel body Fluid tips and needles available in stainless steel, tungsten carbide, or nitralloy Spray gun is recirculating Consistent spray pattern provides a high quality finish 8

9 T-AGHV Compact Automatic Gun The T-AGHV is a small and lightweight gun suitable for use with robots and automatic spray machines. Stainless steel gun body Compatible with most conventional coatings and waterborne or chlorinated solvents Spray pattern up to 12 inches T-AGPV Automatic Manifold Spray Gun The T-AGPV automatic manifold spray gun cuts down maintenance time with its unique detachable manifold. Simply loosen a bolt and the spray gun is removed from the manifold. The manifold and all the hose and tubing connections stay in place. This gun is a Trans-Tech (LVMP) spray gun that provides high transfer efficiency and finer atomization while using less air. Compatible with abrasive coatings. Compact and lightweight Stainless steel gun body and passages Large assortment of spray patterns including round spray Recirculating gun head Pattern width remotely controlled All hose and tube connections located at the back of the manifold 9

10 ASME-Code Pressure Tanks Pressure pots are ideal for pressure fed guns that use Conventional air spray, HVLP, or Trans-tech atomization technology. Pressure pots offer smooth flow and mechanical simplicity. ASME-code pressure vessels are called for by NFPA (National Fire Protection Association) standards. Ideal for hot potting plural component coatings. Galvanized tanks offer ruggedness and are suitable with solvent borne coatings. Stainless steel tanks offer increased chemical resistance and are compatible with either solventborne or waterborne coatings. Choose from 2, 5, 10, or 15 gallon tanks, depending on your daily coating consumption and coating container size. 5-gallon and larger tanks can hold standard coating containers. Choose single regulated tanks if you need to control only fluid pressure. Choose double regulated tanks when you re controlling both fluid and atomizing air pressures. Ball Valves Ball valves provide on-off control with minimal pressure drop. Ball valves have very limited throttling ability; choose fluid regulators when you need precise pressure regulation. Select ball valves based on maximum pressure they will see on the inbound side, and connection size. Select stainless steel ball valves for waterborne or solvent borne coatings. Select carbon steel ball valves for solvent borne applications. 10

11 Diaphragm Pumps Diaphragm pumps are ideal for pressure fed guns that use Conventional air spray, HVLP, or Trans-tech atomization technology. Choose ½ Low Pulse models for applications that require smooth flow. Choose ½ Max Flow models for applications that feed up to 2 guns. Choose 1 or 1 ½ pumps for circulation or bulk transfer. Choose acetal pumps for most solvent borne coatings. Choose stainless steel pumps for abrasive or waterborne coatings. Industry leading unbalanced air valve gives you virtually stall-free operation. Outfits that include multiple regulation, agitators, and various mounting configurations are available. Fluid Regulators Fluid regulators maintain a smooth and even flow for your finishing operation. Choose backpressure regulators for circulation or multi-drop applications. Choose downstream regulators when you re spraying immediately downstream of your regulator. Select regulators based on maximum pressure they will see on the inbound side, and the desired maintained pressure. Select stainless steel regulators for waterborne or solvent borne coatings. Select carbon steel regulators for solvent borne applications. 11

12 Whether or not you are We can help you: required to follow strict regulatory mandates for Implement eco-tips that provide measurable cost savings Ask Us About your geographic area and specific applications, you can conserve resources with our GreenWorks program. Identify the Binks and DeVilbiss products with an immediate green payback for you Determine if your operation could benefit from the Binks and DeVilbiss Finishing TuneUp program Sales and Service Through A Global Network of Industrial Distributors North American Office Industrial Finishing 195 Internationale Blvd. Glendale Heights, IL USA Toll Free Customer Support and Technical Assistance USA & Canada Only Toll Free Fax USA & Canada Only 2009 Industrial Finishing Printed in USA All Rights Reserved (11/2009)