OTC 2010 X-pert Center
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1 OTC 2010 X-pert Center Jack-up and Marine Propulsion Gearbox/ Rig Solutions Rama Iyer Marine & Offshore division Mechanical Drives
2 General information marine gearboxes Power ranges from 1200 HP to 60,000 HP and above Transmission ratios from 1.5 to 12.1 Propeller thrust bearings are built into the gearbox One motor or one engine drive Twin motor or twin engine drive Generator gearboxes Gearboxes for Dredgers Customized solutions One stop shop for motors, gearboxes, couplings and control systems Slide 2
3 General information marine gearboxes Single input / Single output gearbox Vertical, horizontal or diagonally offset shafts. PTO (Power Take Off) is provided to generate Inexpensive on-board current. PTH option also available. As standard, all gearboxes are equipped with an oil supply and monitoring system Power rating from 1,000 to 30,000 kw Ratio from 1.5 to 12:1. The propeller shaft thrust bearings are fitted into the gearbox. Housings of torsionally rigid design, which also ensures perfect meshing of the gear teeth under any condition Slide 3
4 General information marine gearboxes Twin input / Single output gearbox Primary PTO s are provided, i.e. the multiple disk Clutches which are fitted for connecting or Disconnecting an engine Design with primary or secondary PTO Quillshaft design at more than 10,000 kw Two-speed PTO s can be used to achieve higher Propulsion flexibility. Power rating from 1,000 to 45,000 kw Ratio from 2 to 6:1 Slide 4
5 General information marine gearboxes Generator drive gearbox Generator gearboxes for the generation of inexpensive on-board current are built as separate gearboxes in connection with low-speed diesel engines, and are arranged in the propeller shaft line or on the main engine face. Two-speed generator gearboxes for PTO/PTI operation also available. Power range up to 10,000 kw Slide 5
6 General information marine gearboxes G-series gearbox for dredging applications For the different dredger types like hopper suction dredgers, suction-cutter dredgers, etc., gearboxes available for: propeller drives cutter head drives suction press pump drives jet pump drives generator drives Slide 6
7 Drives for other marine equipments Gearboxes also available for Sand Pumps Dredging applications (Cutterhead drives) Hoists Winches Cranes Bevel gear sets for Thrusters Slide 7
8 Drives for Jack Ups Slide 8
9 Typical layout of jacking drives 440 KIPS 6x3=18 per leg Total 54 per rig 550 KIPS 6x3=18 per leg Total=54 per rig 1000 KIPS 4x3=12 per leg Total=36 per rig Slide 9
10 Gearbox features Jacking Torque rating from 1,000,000 in-lbs to over 25,000,000 in-lbs Hardened and ground gears Special ratios for specific applications Input configuration and output pinion customization Rugged construction for marine application Slide 10
11 Gearbox with motor and output pinion Slide 11
12 Gear units for jack-up systems PLANUREX P2PA 21 compact drive system on both sides of the Rack Slide 12
13 Scope of supply Gearbox Output Pinion Coupling Motor Control System Jack case (if requested by customer) Slide 13
14 P2PA 21 finished product Slide 14
15 Full speed ahead...powered by Siemens Marine Slide 15
16 We are happy to answer your questions! Slide 16
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