CONTENTS WIRE TANGENT SERVO WIRE FEED STRAIGHTENER HEAVY DUTY TANGENT SERVO WIRE FEED MODULAR WIRE 6-7 STRAIGHTENER WIRE PNEUMATIC WIRE SHEAR
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2 P/A INDUSTRIES P/A Industries offers technology driven solutions for all wire handing, straightening and feeding needs. Whether your need is retrofitting older equipment with new technology or integrating our full product line into a new production line, we have the experience, capability and products to address your requirements! Choose from our complete wire product line or we can customize our products to solve your wire production challenges. 2
3 CONTENTS Equipment Page # Equipment Page # TANGENT SERVO WIRE FEED 4-5 WIRE STRAIGHTENER 12 HEAVY DUTY TANGENT SERVO WIRE FEED 6-7 MODULAR WIRE STRAIGHTENER 13 WIRE PALLETZER 8 PNEUMATIC WIRE SHEAR 14 HEAVY DUTY WIRE PALLETZER 9 PNEUMATIC WIRE FEED 15 LAYER WINDER 10 TRAVERSE SPOOL REEL 11 3
4 TANGENT ELECTRICAL FEATURES LED Drive diagnostics assist in troubleshooting Pre-determined six digit batch counter Compact Console 19.5 x 16 x 8 (495 x 406 x 203 mm) Operator interface terminal with numeric input keypad Indicator lights provide display of operating status On/Off Lockable power disconnect switch Emergency Stop Mushroom Pushbutton Jog to Feed Length Capability FEATURES Dual Key Locks on oil tight and dust proof door 1) High performance digital servo drive manages roll motion through an encoder based feedback system 2) Closed loop feed length controller automatically generates the velocity for accurate feeding 3) Inch/Metric programmability 4) 200 Job storage and micro adjust on-the-fly adjustment 5) Feed Advisor for Acceleration OPTIONS 1) Integral Programmable Limit Switch 2) Sequential Feeding 3) SFI (Servo Feed Interface) 4
5 TANGENT SERVO WIRE FEED WF-2 P/A s new series of servo wire feeds are designed specifically for feeding wire. Feeds come in a choice of 1,2, or 3 modules. When more gripping force is required, additional modules are used to create multiple pinch points alllowing more driving force to be exerted without damaging the wire. The modules have two rolls that are easily replaced or changed for different wire shapes or sizes. Two different grooves can be provided on each roll so the rolls can be flipped in the opposite orientation and the groove will maintain the same centerline. Pressure can be exerted on the material mechanically with the standard eccentric cam or with optional pneumatic or hydraulic cylinders (578mm) WF (282mm) WF (162mm) WF (402mm) 15.4 (394mm) 4.7 (120mm) WF-6 Shown Wire Dia. (in) Pulling Power (lb) WF WF WF Roll Diameter (in) V/Phase/Hz/A 230/1/60/18 230/1/60/18 230/1/60/28 Wire Dia. (mm) Pulling Power (N) WF WF WF Roll Diameter (mm) V/Phase/Hz/A 230/1/50/18 230/1/50/18 230/1/50/28 Consult with P/A Sales Personnel for exact sizing for the application 5
6 HEAVY DUTY TANGENT ELECTRICAL FEATURES LED Drive diagnostics assist in troubleshooting Pre-determined six digit batch counter Operator interface terminal with numeric input keypad Indicator lights provide display of operating status On/Off Lockable power disconnect switch Emergency Stop Mushroom Pushbutton Jog to Feed Length Capability FEATURES Dual Key Locks on oil tight and dust proof door 1) High performance digital servo drive manages roll motion through an encoder based feedback system 2) Closed loop feed length controller automatically generates the velocity for accurate feeding 3) Inch/Metric programmability 4) 200 Job storage and micro adjust on-the-fly adjustment 5) Feed advisor for acceleration OPTIONS 1) Integral Programmable Limit Switch 2) Sequential Feeding 3) SFI (Servo Feed Interface) 6
7 HEAVY DUTY TANGENT SERVO WIRE FEED The larger counterpart of the Tangent, the Heavy Duty Tangent Feeds also come in a choice of 1,2, or 3 modules, but with a larger roll diameter. These modules also have two rolls that are easily replaced or changed for different wire shapes or sizes. Two different grooves can be provided on each roll so the roll can be flipped in the opposite orientation and the groove will maintain the same centerline. Pressure can be exerted on the material mechanically with the standard eccentric cam or with optional pneumatic or hydraulic cylinders. The Heavy Duty Tangent is peferctly suited to larger applications such as fasteners. WFHD (553mm) 9.3 (236mm) WFHD (577mm) WFHD (408mm) WFHD (573mm) 7.84 (199mm) WFHD-6 Shown Wire Dia. (in) Pulling Power (lb) WFHD WFHD WFHD Roll Diameter (in) V/Phase/Hz/A 230/1/60/28 230/1/60/28 440/3/60/14 Wire Dia. (mm) Pulling Power (N) WFHD WFHD WFHD Roll Diameter (mm) V/Phase/Hz/A 230/1/50/28 230/1/50/28 400/3/60/14 Consult with P/A Sales Personnel for exact sizing for the application 7
8 WIRE PALLETIZER PR4W The Wire Palletizer offers the ease of loading the wire spool onto the pan and securing the wire load with a hold down rod. The Wire Palletizer uses two springs with ceramic bushings to thread the wire through the variable speed loop control head twice. This creates extra material storage for smooth consistent operation through a variable speed AC Inverter for precise control of acceleration and deceleration. This design yields consistent tension benefiting part dimensional consistency. There is a tight loop emergency stop if the variable speed loop control reaches beyond the designed travel. An optional break away head can be provided. With this option, the spring breaks away from the head in a tight loop scenario (1.66m) Break Away Head 42 Dia. (1.07m) (1.08m-1.74m) 20 (0.51m) Max Pallet Weight (lbs.) Wire Dia. (in) Table Speed Range (RPM) AC Motor (HP) VAC/Phase/Hz PR4W /4 110/1/60 Max Pallet Weight (kg) Wire Dia. (mm) Table Speed Range (RPM) AC Motor (kw) VAC/Phase/Hz PR4W /1/50 8
9 HEAVY DUTY WIRE PALLETIZER The Heavy Duty Wire Palletizer offers ease of loading the wire spool onto the pan and securing the wire load a hold down rod. The Heavy Duty Wire Palletizer uses a 3 arm design to control coilset for large diameter wire. One of the three arms is a spring loaded dancer arm to regulate speed through a variable speed AC Inverter for precise control of acceleration and deceleration Dia (1.55m) 42.0 Dia (1.07m) PR4WHD 90.0 (2.29m) 48.0 (1.21m) 51.0 (1.30m) 20.0 (0.51m) Max Pallet Weight (lbs.) Wire Dia. (in) Table Speed Range (RPM) AC Motor (HP) VAC/Phase/Hz PR4WHD /4 110/1/60 Max Pallet Weight (kg) Wire Dia. (mm) Table Speed Range (RPM) AC Motor (kw) VAC/Phase/Hz PR4WHD /1/50 9
10 TRAVERSE LAYER WINDER LW18-1 The LW Semi-Manual Layer Winder is a basic winding machine designed to wind wire or strips in a traversing, side-toside manner. Once preset for a winding range, this machine will continue to fill each new reel until it is interrupted by an operator, or a tight loop condition. As the tight material strip forces the dancer arm to elevate, this engages the dancer arm/proximity sensor to change the winding speed or stop the winding process. The LW is equipped with an on/off switch and indicator lights showing power status and fault conditions. This machine is designed to place the spool and controls at a comfortable height, reducing operator fatigue. A spool change is easily accomplished by loosening and removing a shaft/spool retainer stop. Loading is performed by removing a full spool and replacing it with an empty one to begin a new winding process. Because the LW has few moving components, it should provide years of uninterrupted service while requiring minimal maintenance. LW18-1 Shown Spool Diameter (in) Max Spool Width (in) Max. Spool Weight (lbs) Reel Shaft Diameter (in) Speed Range (RPM) Pitch Adjustment (in) VAC/Phase/Hz LW LW /1/60 Spool Max Spool Diameter (mm) Width (mm) Max. Spool Weight (kg) Reel Shaft Speed Range Diameter (mm) (RPM) Pitch Adjustment (mm) VAC/Phase/Hz LW LW Specify when ordering 10
11 TRAVERSE SPOOL REELS The P/A Traverse Spool Reel was designed to handle payoff of oscillate wound wire or strip delivered on spools. Several designs are available to suit your payoff requirements. All models are adjustable for a variety of spool sizes and use an efficient DC Drive to vary the spool rim speed to match machine feeding requirements. The TSR-D has a lightweight dancer arm with wire guide to automatically adjust the spool rim speed depending upon the loop position. Controls include ON/OFF and FORWARD/REVERSE rotation selector switches along with an adjustable counterbalance for the loop-sensing arm. The TSR-LC uses a loop control to start and stop the drive motor. This system utilizes probe contact of conductive materials without scratching or marring the surface finish. The LC-2 uses a manually adjustable, speed control knob allowing the operator to set the speed for stock pay off. The optional LC-3 is a proportional sensor that automatically changes the rim speed. The low profile design makes them easy to load and move around by forklift. A steel plate ramp is provided on all models to facilitate roll up loading in areas where fork lifts and cranes are unavailable (1.53m) 36.5 (0.93m) 36.0 (0.92m) 77.9 (1.98m) TSR-D 16.9 (0.43m) TSR-D Shown Max. Spool Weight (lbs) Spool Width Range (in) Spool Rim OD Range (in) Max Drive Roll (RPM) DC Drive Motor (HP) VAC/Phase/Hz TSR-D TSR-LC TSR-LC /4 110/1/60 Max. Spool Weight (kg) Spool Width Range (mm) Spool Rim OD Range (mm) Max Drive Roll (RPM) DC Drive Motor (kw) VAC/Phase/Hz TSR-D TSR-LC TSR-LC Specify when ordering 11
12 WIRE STRAIGHTENER WS 1 7/8 x 12 The Dual Plane P/A Wire Straightener was originally designed for the rugged conditions of wire mills. The shielded, anti-friction ball bearings have "V" grooves ground into the hardened outer races. All rolls are lubricated for life. A spring loaded feature compensates for wire irregularities. Rolls are adjusted by a thumb screw and locknut. A new cam release feature insures quick set-up and changeover from one coil to the next. Once set, no further roll adjustment is necessary for coil changes of the same wire size. As the wire is drawn through the P/A Wire Straightener, each plane of "V" groove rolls removes the natural curve of the coil, neutralizing the tendency to kink, twist, whip, or distort. The first plane of rolls must do more work, which allows a lesser number of rolls on the second plane. This reduces the amount of pulling power required. s are available in either left-toright, or right-to-left direction. Special shaped rolls are optional. Wire Capacity (in) # of # of Horiz Rolls Vert Rolls Roll Dia (in) Width (in) Length (in) Height (in) Feed Line (in) WS 3/8 x WS 1/2 x WS 1/2 x WS 3/4 x WS 1 1/4 x WS 1 7/8 x WS 2 1/2 x WS 3 1/4 x Wire Capacity (mm) # of # of Roll Horiz Rolls Vert Rolls Dia (mm) 12 Width (mm) Length (mm) Height (mm) Feed Line (mm) WS 3/8 x WS 1/2 x WS 1/2 x WS 3/4 x WS 1 1/4 x WS 1 7/8 x WS 2 1/2 x WS 3 1/4 x
13 MODULAR WIRE STRAIGHTENER This model wire straightener has identical planes that are completely universal for different wire configurations. The shielded, anti-friction ball bearings have "V" grooves ground into the hardened outer races. All rolls are lubricated for life. A spring loaded feature compensates for wire irregularities. Rolls are adjusted by a thumb screw and locknut. A new cam release feature insures quick set-up and changeover from one coil to the next. Once set, no further roll adjustment is necessary for coil changes of the same wire size. As the wire is drawn through the P/A Wire Straightener, each plane of "V" groove rolls removes the natural curve of the coil, neutralizing the tendency to kink, twist, whip, or distort. WS 45 x 14 Wire Capacity (in) # of # of Horiz Rolls Vert Rolls Roll Dia (in) Length (in) Feed Line (in) WS13 x WS16 x WS22 x WS30 x WS40 x WS45 x WS52 x WS80 x Wire # of # of Roll Capacity (mm) Horiz Rolls Vert Rolls Dia (mm) Length (mm) Feed Line (mm) WS13 x WS16 x WS22 x WS30 x WS40 x WS45 x WS52 x WS80 x
14 PNEUMATIC WIRE SHEAR PWC This Pneumatic Wire Shear is designed to shear wire. Fed by a Servo Wire Feed or Pneumatic Wire Feed it can be used in cutto-length applications. The powerful three-stage, double acting air cylinders have a pancake profile for high speed operation. Integral stroke dampeners are used to handle snap-through shock loads, extending cycle life. A four-way solenoid valve controls the sequencing. The compact, low profile construction allows for easy mounting and, if desired, portability. Each cutter is equipped with air silencers and safety guard. Two wire diameters are standard, and up to eight diameters are available as an option. The lower blade has precise holes to fully guide and contain the wire through the shearing process. The upper blade has a U-shaped profile to contain the wire for a clean cut. A hold down spring pressure pad is also profiled to support the wire prior to shearing. Both upper and lower blades are vertically adjustable for wear compensation and sharpening (0.57m) 3.0 PASSLINE (0.76m) 15.3 (0.39m) Wire Dia. (in) 100 PSI Air Consumption at max SPM and 100 PSI PWC CFM Wire Dia. (mm) 6.8 Bar 14 Air Consumption at max SPM and 6.8 Bar PWC L/sec
15 PNEUMATIC WIRE FEED AX2W P/A is the only Air Feed manufacturer that provides low maintenance, high-cycle life cup wiper seals on the main cylinder. This is the same technology that air cylinder manufacturers utilize. Cup seals reduce friction and heat which increases cycle life and performance by a conservative factor of 50 times. Mechanical, Electrical, and Pneumatic actuation available. The installation of stainless steel telescoping tubes with specially sized guide bushings, enable the Air Feed to carry wire smoothly and accurately to the machine. Whip and buckling problems disappear when using the Wire Feed for round, or nearly round materials, over both long and short progressions. (in) A B C D E F G H J K L N P Wire Sizes AX2W /8 NPT AX4W /8 NPT AX6W /8 NPT CX3W /4 NPT CX6W /4 NPT CX9W /4 NPT CX12W /4 NPT (mm) A B C D E F G H J K L N P Wire Sizes AX2W /8 NPT AX4W /8 NPT AX6W /8 NPT CX3W /4 NPT CX6W /4 NPT CX9W /4 NPT CX12W /4 NPT
16 FORM
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