COMPLETE DRIVE SYSTEMS FROM A SINGLE SOURCE

Transcription

1 COMPLETE DRIVE SYSTEMS FROM A SINGLE SOURCE EN TECHNICAL MANUAL January 2018

2 NORD DRIVESYSTEMS Group Headquarters and technology centre in Bargteheide near Hamburg Innovative drive solutions for more than 100 branches of industry Mechanical products Electrical products Electronic products Gear units Motors Frequency inverters, motor starters and field distributors From page 10 From page 34 From page 48 2

3 7 production locations with cutting-edge technology produce gear units, motors, inverters etc. for complete drive systems from a single source. Gear unit production Motor production Inverter production Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service The map shown above is for information only and does not claim to be created for or applicable to any legal purpose. For this reason, we do not assume any liability for legality, correctness and completeness. More than 3,600 employees throughout the world create customised solutions 3

4 COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCE NORD drive solutions An optimum and individual drive solution can be created using the modular NORD system consisting of the gear unit, motor and drive electronics. Each of the variants combines: the highest product quality, short planning and assembly times, high delivery availability, and a good price/performance ratio. RELIABLE Reliable products Coordinated components Own development and production 4

5 NORD motors NORD gear units NORD frequency inverters FLEXIBLE Modular products Scalable functions Large range of drive units Complete drive solutions Integrated customer logistics GLOBAL Globally networked organisation Local advice, assembly and service 5

6 CONTENTS INFORMATION INVERTERS MOTORS GEAR UNITS GEAR UNITS UNICASE helical gear units 10 NORDBLOC.1 helical gear units 12 STANDARD helical gear units 14 UNICASE parallel shaft gear units 16 UNICASE bevel gear units 18 NORDBLOC.1 Bevel gear units 20 UNICASE worm gear units 22 UNIVERSAL SI worm gear units 24 UNIVERSAL SMI worm gear units 24 Industrial gear units 26 Gear unit options 28 MOTORS Asynchronous motors 32 Synchronous motors 38 Explosion-protected motors 39 Motor options 40 6

7 INVERTERS Frequency inverter SK 500E NORDAC PRO 44 Frequency inverter SK 250E NORDAC LINK 46 Frequency inverter SK 200E NORDAC FLEX 48 Frequency inverter SK 180E NORDAC BASE 50 Motor starter SK 155/175E NORDAC LINK 52 Motor starter SK 135E NORDAC START 54 Special options for decentralised inverters 56 Bus systems and Industrial Ethernet 57 TECHNICAL INFORMATION nsd tuph surface treatment 58 Overview: Energy saving directives for motors 60 Nominal operating modes according to IEC International Protection Codes (IP protection class) 63 Installation orientations helical gear units 64 Installation orientations parallel shaft gear units 65 Installation positions bevel gear units 66 Installation positions worm gear units 67 Installation positions for motors and terminal boxes 68 7

8 GEAR UNITS HELICAL, PARALLEL SHAFT, BEVEL AND WORM GEAR UNITS 8

9 9

10 UNICASE HELICAL GEAR UNITS The robust all-rounder UNICASE helical gear unit (Catalogue G1000) Foot or flange mounted Long life, low-maintenance Optimum sealing UNICASE housing Sizes 11 Power kw Torque 10 26,000 Nm Speed ratios 1.35:1 14,340.31:1 10 GEAR UNITS

11 UNICASE helical gear units SK 7 2 No options (solid shaft, foot mounting) Gear stages Housing size Special nomenclature: SK 33 = Standard series SK 33N = UNICASE series GEAR UNITS 11

12 NORDBLOC.1 HELICAL GEAR UNITS The innovative performer NORDBLOC.1 helical gear units (Catalogue G1000) Foot or flange mounted Die-cast aluminium alloy housing (cast iron housing for SK772.1 and above) UNICASE housing Single-stage version available for high speed applications (SK x71.1) Long bearing life High permissible radial and axial forces Smooth surface Compact design, especially with IEC/NEMA adapter Natural corrosion protection even without painting Sizes 13 Power kw Torque 30 3,300 Nm Ratio 1.07: :1 12 GEAR UNITS

13 NORDBLOC.1 Helical gear unit SK No options (solid shaft, foot mounting) New design Gear stages NORDBLOC design Housing size SK F B5 flange New design Gear stages NORDBLOC design Housing size GEAR UNITS 13

14 STANDARD HELICAL GEAR UNITS The proven classic STANDARD- helical gear units (Catalogue G1000) Foot or flange mounted Long life, low-maintenance Grey cast iron housing Reinforced output side (optional) Sizes 6 Power kw Torque Nm Ratio 1.92: :1 14 GEAR UNITS

15 STANDARD helical gear units SK 2 5 F B5 flange Housing size Special nomenclature: The number of digits corresponds to the number of gear stages; exception SK 0: These gear units have two stages. A 5 at the designation end (e.g. SK 225) indicates a reinforced output side (shaft and bearings). GEAR UNITS 15

16 UNICASE PARALLEL SHAFT GEAR UNITS Slim and powerful UNICASE Parallel shaft gear units (Catalogue G1000) Foot mounted, flange mounted or face mounted Hollow or solid shaft Compact design UNICASE housing Long service life Low-maintenance Sizes 15 Power kw Torque ,000 Nm Ratio 4.03:1 6,616.79:1 Smooth running e.g. for theatre applications 16 GEAR UNITS

17 Parallel shaft gear units SK AZ SH Shrink disc/cover Hollow shaft/b14 flange Parallel shaft gear units Gear stages Housing size SK VX Solid shaft/foot mounting Parallel shaft gear units Gear stages Housing size Special nomenclature (NORDBLOC.1 ) For SK and SK the number of stages can be obtained from the nomenclature (a 2 and 3 stage version is available). GEAR UNITS 17

18 UNICASE BEVEL GEAR UNITS Powerful and proven UNICASE Bevel gear units (Catalogue G1000) Foot mounted, flange mounted or face mounted Hollow or solid shaft UNICASE housing High efficiency Robust design Grey cast iron housing Various bearing concepts for high axial and radial load capacities Sizes 11 Power kw Torque ,000 Nm Ratio 8.04:1 13,432.68:1 Smooth running e.g. for theatre applications 18 GEAR UNITS

19 UNICASE bevel gear units SK AZ Hollow shaft/b14 flange New design Gear stages: 2 helical gear stages, 1 bevel gear stage Housing size Series 90 SK No options (solid shaft, foot mounting) New design Gear stages: 3 helical gear stages, 1 bevel gear stage Housing size Series 90 Special nomenclature: A 6 at the end indicates a reinforced version, 3-stage. A 7 at the end indicates a reinforced version, 4-stage (including the bevel gear stage). GEAR UNITS 19

20 NORDBLOC.1 BEVEL GEAR UNITS Performance and design NORDBLOC.1 2-stage bevel gear units (Catalogue G1014) Wash-down design High power density Foot mounted, flange mounted or face mounted Hollow or solid shaft UNICASE housing Aluminium housing nsd tuph (optional) Sizes 6 Power kw Torque Nm Ratio 3.03:1 70:1 20 GEAR UNITS

21 NORDBLOC.1 2-stage bevel gear units SK VZ Solid shaft/b14 flange New design Gear stages: 1 helical gear stage, 1 bevel gear stage NORDBLOC design Housing size Series 92 SK AZ Hollow shaft/b14 flange New design Gear stages: 1 helical gear stage, 1 bevel gear stage NORDBLOC design Housing size Series 93 Special nomenclature: SK / SK have the smallest available housing (Size 00). GEAR UNITS 21

22 UNICASE WORM GEAR UNITS Quiet and powerful UNICASE Worm gear units (Catalogue G1000) Foot mounted, flange mounted or face mounted Hollow or solid shaft UNICASE housing Soft and quiet running High overload capacity High axial and radial loads Grey cast iron housing Sizes 6 Power kw Torque 94 3,058 Nm Ratio 4.40:1 7,095.12:1 22 GEAR UNITS

23 UNICASE worm gear units SK Worm gear size (Centre distance between gear and pinion 80 mm) Gear stages: 1 helical gear stage, 1 worm gear stage Housing size (in combination with worm gear size) SK AZ B H Hollow shaft cover Fastening element Hollow shaft/b14 flange Worm gear size (125 mm) Gear stages: 1 helical gear stage, 1 worm gear stage Housing size (in combination with worm gear size) The nomenclature can also be used for SK GEAR UNITS 23

24 UNIVERSAL SI WORM GEAR UNITS Modular and flexible UNIVERSAL SI worm gear units (Catalogue G1035) Modular Universal mounting Lubricated for life IEC version Aluminium housing Sizes 5 Power kw Torque Nm Ratio 5.00:1 3,000.00:1 UNIVERSAL SMI worm gear units Smooth surfaces Lubricated for life IEC version Aluminium housing nsd tuph (optional) Sizes 5 Power kw Torque Nm Ratio 5.00:1 3,000.00:1 24 GEAR UNITS

25 UNIVERSAL SI worm gear units SK 1 SI 75 / H10 Helical gear pre-stage 10:1 Worm gear size (Centre distance between gear and pinion 75 mm) SI design Gear stages UNIVERSAL SMI worm gear units SK 1 SMI 31 AZ Hollow shaft/b14 flange Worm gear size (31 mm) SMI design Gear stages GEAR UNITS 25

26 INDUSTRIAL GEAR UNITS Ideal for heavy duty applications MAXXDRIVE Industrial gear units (Catalogue G1050) All bearings and sealing surfaces are machined in a single process (quieter running and a longer service life) No separating joints in the housing, no sealing surfaces subject to torque High-precision axis alignment, therefore quiet running Long life, low-maintenance Gear ratio range 5.54 to 400:1 with the same foot dimensions Parallel axis and right-angled gear units Sizes 11 Power 1.5 4,000 kw 15/20/25/30/40/50/75/ Torque 110/150/190/250 knm Ratio 5.60:1 30,000:1 26 GEAR UNITS

27 MAXXDRIVE INDUSTRIAL GEAR UNITS SK AS H IEC CC 200L/4 BRE Brake designation Motor designation (IEC or NEMA) Additional options (CC, fans ) Motor adapters (IEC, NEMA, MSW, MSF...) Additional options (D, H,B ) Shaft and attachment options (A, AF, AS, V, L ) Designation of type Number of stages (2, 3, 4) 2: 2-stage helical gear unit 3: 3-stage helical gear unit 4: 3-stage bevel gear unit 5: 3-stage bevel gear unit Size (5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15) GEAR UNITS 27

28 GEAR UNIT OPTIONS DESIGNATION A AF AX AXF AZ AZD AZK B D MEANING Hollow shaft Hollow shaft, B5 flange Hollow shaft, foot mounting Hollow shaft, foot mounting, flange B5 Hollow shaft, B14 flange Hollow shaft, flange B14, with torque arm Hollow shaft, flange B14, with torque bracket Fixing elements for hollow shaft Torque arm EA Splined hollow shaft, DIN 5480 G H IEC LX MK R RLS S SEK SEP Rubber buffer for torque arm Cover as a touch guard Adapter for fitting IEC standard motors Solid shaft - both sides, foot mounting Motor bracket Integrated backstop Backstop in W adapter Hollow shaft with shrink disc Servo adapter with clamp coupling Servo adapter with parallel key coupling 28 GEAR UNIT OPTIONS

29 DESIGNATION V VF VL VL2 VL3 VX VXF VXZ VZ W XF XZ MEANING Solid shaft Full shaft, B5 flange Reinforced bearings Agitator version Agitator design with "Drywell" Solid shaft, foot mounting Solid shaft, foot mounting, flange B5 Solid shaft, foot mounting, flange B14 Solid shaft, B14 flange Drive cylinder with free input shaft Foot mounting, B5 flange Foot mounting, B14 flange Not all options are available for all gear units. Detailed descriptions and diagrams can be found in the relevant catalogues. More options (e.g. axial bearing, etc.) on request Multiple options are stated in succession, e.g.: SK 2282 S H G (hollow shaft with shrink disk, cover, rubber buffer) GEAR UNIT OPTIONS 29

30 ELECTRIC MOTORS SYNCHRONOUS MOTORS AND ASYNCHRONOUS MOTORS 30

31 31

32 ASYNCHRONOUS MOTORS Robust motors for all applications Standard motors (Catalogues M7000 and M7002) Sizes 63 to , 4-, 6- and 8-pole IP55 optional IP66 Efficiency classes IE1, IE2, IE3 and IE4 Extensive options possible ISO F used according to B (ISO H as option) Suited for inverter operation High overload reserves Power kw 32 MOTORS

33 Switchable pole motors (Catalogues M7000 and M7002) Sizes 63 to , 8-2 and 8-4 pole (further on request) IP55 optional IP66 Efficiency class IE1 ISO F used according to B Power kw Single phase motors (Catalogues M7000 and M7002) Sizes 63 to 90 4-pole IP55 optional IP66 Efficiency class IE1 ISO F used according to B With operating and starting capacitor and as single phase motors with Steinmetz circuit Power kw MOTORS 33

34 ASYNCHRONOUS MOTORS Robust motors for all applications IEC motors SK 100 L H / 4 SH Standstill heating Number of poles Efficiency class Power range Size (frame size) 34 MOTORS

35 NEMA C-FACE - motors SK 90 L H / TC TW Motor option (TW = thermostat) C-flange Housing size Number of poles Efficiency class Power range Size (frame size) MOTORS 35

36 ASYNCHRONOUS MOTORS Robust motors for all applications Smooth motors (Catalogue M7010) Sizes 71 to pole IP66 optional IP69K Efficiency classes IE2 and IE3 ISO F Suited for inverter operation Wash-down design nsd tuph (optional) Power kw Smooth surfaces, especially suitable for applications in the food industry 36 MOTORS

37 Smooth motors SK 100 L H / 4 HM Motor type Number of poles Efficiency class Power range Size (frame size) MOTORS 37

38 SYNCHRONOUS MOTORS High performance for your application Standard motors (Catalogues TI and TI ) Sizes 80 to pole IP55 optional IP66 Efficiency class IE4 ISO F used according to B (ISO H as option) Only for inverter operation High overload reserves Power Smooth motors (Catalogue DS1007) Sizes 80 to pole IP kw Efficiency class IE4 ISO F Only for inverter operation Wash-down design nsd tuph (optional) Power kw 38 MOTORS

39 EXPLOSION-PROTECTED MOTORS Optimally secured Dust explosion protected motors (Catalogue M7000) Sizes 63 to pole IP55 optional IP66 Efficiency class IE1 and IE2 Zone 21, device category 2D, Ex tb 125 C Zone 22, device category 3D, Ex tb 125 C Direct and IEC mounting Power kw Gas explosion protected motors (Catalogue M7003) Sizes 63 to pole IP55 optional IP66 Efficiency class IE1 and IE2 Zone 1, device category 2G, Exe T3 Zone 2, device category 3G, Exn T3 Direct and IEC mounting Power kw Motors according to NEC explosion protection (North America) and IECEX are available. Further information about ATEX can be found in the ATEX Information Part No MOTORS 39

40 MOTOR OPTIONS DESIGNATION MEANING BRE + Brake/brake torque + sub-options DBR + Double brake + sub-options RG * Corrosion protected version SR * Dust and corrosion protected version IR * Current relay FHL * Lockable manual release HL Manual brake release MIK Micro switch AS55 Outdoor installation * not with DBR BRB Standstill heater/brake NRB1/2 Noise-reduced brake ERD External earth terminal TF Thermistor, PTC resistor TW Thermostat, bimetallic switch SH Standstill heating WU Silumin rotor Z Additional flywheel, cast iron fan WE + Second shaft end HR Handwheel RD Protective shield RDT Protective shield, textile fan cowl RDD Double fan-cowl AS66 Outdoor installation OL Without fan OL/H Without fan, without cover 40 MOTOR OPTIONS

41 DESIGNATION KB MS EKK KKV FEU TRO MOL VIK F RLS MG SL IG IG.P IG.K AG MEANING Closable condensation hole Motor plug connection One-piece terminal box Encapsulated terminal box Moisture protection insulation Tropicalised insulation Dairy version Regulation Vereinigung Industrieller Kraftwirtschaft [Association of the Industrial Power Industry] External fan Back stop Magnetic incremental encoder Sensor bearing Incremental encoder Incremental encoder with plug connector Incremental encoder with terminal box Absolute encoder Not all options are available for all motors. M7000 offers detailed descriptions and drawings for the options. Further options (e.g. motor plug connection, 2xTF etc.) on request MOTOR OPTIONS 41

42 ELECTRIC MOTORS DRIVE ELECTRONICS FREQUENCY INVERTERS AND MOTOR STARTERS 42

43 43

44 SK 500E NORDAC PRO Frequency inverters for versatile use SK 500E NORDAC PRO (Catalogue F3050) Compact universal inverter 44 Maximum functionality Sensorless current vector control (ISD control) Multi-encoder interface PLC functionality for drive-integrated functions, SK 520E and bigger optional: POSICON positioning SK 530E and above optional: Safe stop with Safe Torque Off (STO) and Safe Stop 1 (SS1) as per EN (for SK 510E and SK 530E) ASM and PMSM motor operation Energy-saving function High overload reserves (200 %) for all power ratings up to 160 kw Many bus systems based on field bus and Industrial Ethernet CAN Open integrated for SK 511E and bigger as option Integrated Class C1 line filter Alternative cooling systems, e.g. Cold Plate IP20 control cabinet installation Sizes 11 1~ V 1~ V Voltage 3~ V 3~ V Power kw DRIVE ELECTRONICS

45 SK 500E switch cabinet inverter SK 500E A EMC line filters: O = without, A = Class C2 Mains voltage: x12 = 115 V; x23 = 230 V; x40 = 400 V Number of mains phases: 1xx = 1-phase; 3xx = 3-phase Digits before decimal point for power: 0 = 0.xx; 1 = 0x.x0; 2 = 0xx.0; 3 = 0xx0.0 Rated power (xx): 751 = 7.5 kw; 113 = 110 kw etc. Device type: SK 500E... SK 545E DRIVE ELECTRONICS 45

46 SK 250E NORDAC LINK Frequency inverters easy to install SK 250E NORDAC LINK (Catalogue F3025) Power range up to 7.5 kw Protection class IP65 (up to 3 kw), IP55 (size 2) Simple commissioning and installation in the field All I/O, bus interface and power connections in plug-in version for easy commissioning and maintenance Extensive options e.g. key switch/ maintenance switch, push buttons, potentiometers PLC functionality for drive-integrated functions Functions compatible with modular NORDAC FLEX AS Interface Safe stop with Safe Torque Off (STO) and Safe Stop 1 (SS1) as per EN Many bus systems based on field bus and Industrial Ethernet Local or remote control Sizes 2 Voltage Power 3~ V kw FDS = Field Distribution System 46 DRIVE ELECTRONICS

47 NORDAC LINK SK 250E SK 250E FDS A EMC line filters: A = Class C2 Mains voltage: x40 = 400 V Number of mains phases: 3xx = 3-phase Digits before decimal point for power: 0 = 0.xx; 1 = 0x.x0 Rated power (xx): 301 = 3 kw NORDAC LINK (Field Distribution System) Device type: SK 250E... SK 280E DRIVE ELECTRONICS 47

48 SK 200E NORDAC FLEX Frequency inverters for flexible use SK 200E NORDAC FLEX (Catalogue F3020) Sensorless current vector control (ISD control) PLC functionality for drive-integrated functions Integrated POSICON positioning control Safe stop with Safe Torque Off (STO) and Safe Stop 1 (SS1) as per EN ASM and PMSM motor operation Energy-saving function Motor or wall-mounting IP55 (optional IP66) AS interface integrated in SK 22xE and SK 23xE Many bus systems based on field bus and Industrial Ethernet Decentralised modules combined as a system Extendable according to customer specification POSICON with absolute encoder Sizes 4 Voltage Power 1~ V 1~ V 3~ V 3~ V kw 48 DRIVE ELECTRONICS

49 SK 200E NORDAC FLEX SK 200E A - (-C) Protection class: without = IP55 (standard) C = IP66 EMC line filters: Class C2, A = C2 Mains voltage: x12 = 115 V; x23 = 230 V; x40 = 400 V Number of mains phases: 1xx = 1-phase; 3xx = 3-phase Digits before decimal point for power: 0 = 0.xx; 1 = 0x.x0; 2 = 0xx.0 Rated power (xx): 550 = 0.55 kw = 22 kw etc. Device type: SK 200E... SK 230E and SK 205E... SK 235E DRIVE ELECTRONICS 49

50 SK 180E NORDAC BASE Frequency inverters economical in use SK 180E NORDAC BASE (Catalogue F3018) Sensorless current vector control (ISD control) PLC functionality for drive-integrated functions Operation on standard RCD possible, leakage current <16 ma AS interface integrated in SK 190E Energy-saving function Motor or wall-mounting IP55 (optionally IP66 or IP69K) nsd tuph treatment (optional) Integrated line filter (EMC Class C1 / C2) 2 analogue inputs, 3 digital inputs, 2 digital outputs Temperature sensor input (TF+/TF-) RS485 (Systembus/RS232 interface) Decentralised modules combined as a system Extendable according to customer specification POSICON with absolute encoder Sizes 2 Voltage Power Compact frequency inverter 1~ V 1~ V 3~ V 3~ V kw 50 DRIVE ELECTRONICS

51 SK 180E NORDAC BASE SK 180E B - (-C) - XXX NSD (nsd tuph) without = Standard BRI (internal brake resistor) Protection class: without = IP55 (standard) C = IP66 EMC line filters: Class C1, B =C1 Mains voltage: x12 = 115 V; x23 = 230 V; x40 = 400 V Number of mains phases: 1xx = 1-phase; 3xx = 3-phase Digits before decimal point for power: 0 = 0.xx; 1 = 0x.x0 Rated power (xx): 250 = 0.25 kw = 2.2 kw etc. Device type: (SK 180E or SK 190E) DRIVE ELECTRONICS 51

52 SK 155E NORDAC LINK Motor starters for economical operation SK 155E/175E NORDAC LINK (Catalogue F3025) All I/O, bus interface and power connections in plug-in version for easy commissioning and maintenance Extensive options e.g. key switch/ maintenance switch PLC functionality for drive-integrated functions Wear-free fully electronic starting with reversing function Functions compatible with modular NORDAC START Power range up to 3.0 kw Type of enclosure IP65 Simple commissioning and installation in the field AS interface or PROFIBUS can be used Field installation Can be parameterised on-site Sizes 1 Voltage Power 3~ V kw FDS = Field Distribution System 52 DRIVE ELECTRONICS

53 SK 155E/175E NORDAC LINK SK 175E FDS A EMC line filters: A = Class C2 Mains voltage: x40 = 400 V Number of mains phases: 3xx = 3-phase Digits before decimal point for power: 1 = 0x.x0 Rated power (xx): 301 = 3 kw NORDAC LINK (Field Distribution System) Device type: SK 155E (unidirectional), SK 175E (bidirectional) DRIVE ELECTRONICS 53

54 SK 135E NORDAC START Motor starters for economical operation SK 135E NORDAC START (Catalogue F3015) Motor starter with soft start and reversing function Integrated brake rectifier to control one brake (BRE). Integrated PROFIBUS or AS interface Wall or motor installation IP55 (optionally IP66 and IP69K) nsd tuph treatment (optional) Integrated line filter (EMC Class B) 2 digital inputs, 2 digital outputs Temperature sensor input (TF+/TF-) RS232 interface ATEX Zone 22, Category 2D Sizes 2 Voltage Power 3~ V 3~ V kw or up to 7.5 kw Electronic starter switches without wear. Reduced mechanical wear due to reduced start-up torque. 54 DRIVE ELECTRONICS

55 SK 135E NORDAC START SK 135E B - ASI - C(-NSD) for IP69K Protection class: Standard = IP55; C = IP66 Communication: ASI = AS interface; PBR = PROFIBUS interface EMC line filters: Class B = C1 Mains voltage: x23 = 230 V; x40 = 400 V Number of mains phases: 3xx = 3-phase Rated power (xx): 301 = 3.0 kw or 751 = 7.5 kw Device type: (SK 135E or SK 175E) DRIVE ELECTRONICS 55

56 SPECIAL OPTIONS FOR DECENTRALISED INVERTERS Plug connections All connections designed for simple handling, so that drives can be very conveniently configured and installed. Simple Plug-and-Play with all common quick connection plugs Mains and motor output plugs M12 plugs for sensors and encoders Pre-assembled cables Preprogrammed for Plug-and-Play Local control Switches and buttons are located directly on the drive units and enable direct starting, stopping or mode changes. Mains switch Selector switch for local or remote control Start/Stop and Forward/Reverse switch Customer-specific and plant-specific equipment 56 DRIVE ELECTRONICS OPTIONS

57 BUS SYSTEMS AND INDUSTRIAL ETHERNET Bus systems/ Industrial Ethernet Sensors/ Process data ETHERNET POWERLINK Data Actuators DRIVE ELECTRONICS OPTIONS 57

58 Sealed Surface Conversion System NORD geared motors and electronics (SK 1xxE) optimal for use in demanding environments: are Easy to clean surfaces Resistant to acids and alkalis (wide ph range) No blistering, even if damaged Cannot flake Corrosion-resistant - prevents contact corrosion Alternative to stainless steel Complies with FDA Title 21 CFR Free from chromates The complete solution for extreme conditions: Surface-treated housing components DIN and standard stainless steel components Wash Down housing (gear unit and motor) Stainless steel shafts Special shaft sealing rings Foodstuff-compatible oil for extreme conditions: Beverage and food industry Dairies Pharmaceutical industry Water and sewage plants Car wash equipment Offshore and coastal Chemical cleaning (washdown, wide PH range) 58 TECHNICAL INFORMATION

59 Tests performed on surface-treated aluminium housing components: ASTM D714 Blister formation ASTM D Corrosion ASTM D Scratching ASTM B Salt spray test ASTM D3170 Gravelometer Test DIN EN ISO 9227 Salt spray mist test DIN EN ISO 2409 Cross-cut test Overview of advantages Paint Stainless steel nsd tuph No flaking possible Corrosion-resistant Costs + Weight Available products + + Thermal conductivity very advantageous, + advantageous, neutral, disadvantageous, very disadvantageous Products available with nsd tuph: Helical gear units Bevel gear units UNIVERSAL worm gear units Smooth motors Electronics NORDAC START and NORDAC BASE TECHNICAL INFORMATION 59

60 OVERVIEW OF ENERGY SAVING DIRECTIVES FOR MOTORS Country European Union, Switzerland and Turkey Voltage/ Frequency V 50 / 60 Hz Power Number of poles kw 2 6 USA < 600 V 60 Hz HP ( kw) 2 8 Canada < 600 V 50 / 60 Hz HP ( kw) 2 8 Mexico < 600 V 60 Hz HP ( kw) 2 8 China Brazil Australia/New Zealand South Korea India Singapore Columbia Saudi Arabia < 1100 V 50 Hz < 1000 V 50 / 60 Hz < 1100 V 50 Hz < 600 V 60 Hz < 1000 V 50 Hz < 1000 V 50 Hz < 600 V 60 Hz < 1000 V 60 Hz kw kw kw kw kw kw kw kw TECHNICAL INFORMATION

61 Regulations/Directives EG 640/2009 / EG 4/ /125/EC Ecodesign EISA 2007 / EISA 2014 EER 2017 NOM-016-ENER-2010 GB GB Regulation for min. energy efficiency IE3 NEMA Premium (IE3) NEMA Premium (IE3) NEMA Premium (IE3) Grade 3 (IE2) Planning/remarks No update planned Extension to sizes NEMA No update planned No update planned IE3 Introduction is postponed indefinitely, however possible on a voluntary basis. Lei No / Decreto Alto Redimento No / Porttaria No 553 (IE2) IE3 Alto Rendimento plus from June 2019 AS/NZS : 2004 REELS 2010 MEPS 2 E2 IE2: kw IE3: kw IE2 requirements according to AS/NZS are to some extent more stringent than the IE2 regulations according to IEC! IE3: kW from October 2018 IS IE2 from January 2018 No update planned MEPS according to NEA Resolution no. 1012:2015 Energy Conservation Act (ECA) IE1 IE3 from October 2018 IE2 from August 2018 IE3 > 7.5 kw from August 2020 SASO IEC :2013 IE3 for solo motors No update planned TECHNICAL INFORMATION 61

62 NOMINAL OPERATING MODES ACCORDING TO IEC Motor load Constant Variable No time limit Time limit periodic (similar "cycles") Non-periodic Intermittent operation Continuous operation Load Pause Starting Load Pause Starting Load Braking Pause Load Idling Starting Load Braking Load 1 Load 2 Load and speed S1 S2 S3 S4 S5 S6 S7 S8 S9 62 TECHNICAL INFORMATION

63 INTERNATIONAL PROTECTION CODES "IP PROTECTION CLASS" (IEC 60529) Digit 1 Protection against foreign bodies Digit 2 Protection against water (humidity) 0 No protection 0 No protection 1 Protected against solid foreign bodies with diameter above 50 mm 2 Protected against solid foreign bodies with diameter above 12.5 mm 3 Protected against solid foreign bodies with diameter above 2.5 mm 4 Protected against solid foreign bodies with diameter above 1.0 mm 5 Protected against damaging amounts of dust 1 Protection against dripping water 2 Protection against dripping water if the housing is inclined by up to 15 3 Protected against falling sprayed water up to 60 from vertical 4 Protected against splashed water from all sides 5 Protection against water jets (nozzle) from any angle 6 Dust-proof 6 Protection against strong water jets n If one of the numbers is not stated, this is indicated with an "X", e.g.: IP4X (protection against foreign bodies > 1,0 mm. no details of protection against moisture) n For IPX7 the immersion depth and the immersion time must also be stated. 7 Protection against temporary immersion 8 Protection against permanent immersion 9K (according to ISO 20653) Protection against water for high pressure water jet and steam cleaning, specifically for road vehicles TECHNICAL INFORMATION 63

64 INSTALLATION ORIENTATIONS HELICAL GEAR UNITS M2 M6 M1 M4 M5 M3 64 TECHNICAL INFORMATION

65 INSTALLATION ORIENTATIONS PARALLEL SHAFT GEAR UNITS M6 M2 M1 M4 M5 M3 TECHNICAL INFORMATION 65

66 INSTALLATION ORIENTATIONS BEVEL GEAR UNITS M6 M2 M1 M4 M5 M3 66 TECHNICAL INFORMATION

67 INSTALLATION ORIENTATIONS WORM GEAR UNITS TECHNICAL INFORMATION 67

68 INSTALLATION ORIENTATIONS FOR MOTORS AND TERMINAL BOXES IM B5 IM B3 IM V1 IM V3 IM B7 IM V6 IM B14 IM V5 IM B6 IM B8 IM V18 IM V19 III TECHNICAL INFORMATION

69 NOTES The nomenclature is also available as a poster (Part No ). 69

70 COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCE DER ANTRIEB Safe Flexible Global Wide power range Versatile complete solutions High system efficiency 70

71 The Gear Unit Strong bearings Quiet running High power density The Motor High efficiency Global standards All operating conditions The Drive Electronics Compact design Simple commissioning Configurable 71

72 NORD DRIVESYSTEMS Group Headquarters and technology centre in Bargteheide, near Hamburg Innovative drive solutions for more than 100 branches of industry Mechanical products Parallel shaft, helical, bevel and worm gear units Electrical products IE2/IE3/IE4 motors Electronic products Centralised and decentralised frequency inverters and motor starters 7 production locations with cutting edge technology for all drive components Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service More than 3,600 employees throughout the world create customised solutions Getriebebau NORD GmbH & Co. KG Getriebebau-Nord-Straße Bargteheide, Germany T F info@nord.com, Member of the NORD DRIVESYSTEMS Group Part. No / 1118