INSTRUCTION MANUAL MODEL 213, 214, 215 and 216 POSITIVE DISPLACEMENT FLOWMETERS
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1 INSTRUCTION MANUAL MODEL 213, 214, 215 and 216 POSITIVE DISPLACEMENT FLOWMETERS TABLE OF CONTENTS Do s and Don ts Pg 2 General Description Pg 3 Installation Pg 4 Piping Diagrams Pg 5 Operation Pg 6 Troubleshooting Pg 7 Repairs Pg 8 Specifications Pg 8 Dimensional Drawings Pg 9-13 Graphs: 213 Linearity Pg 14 Pressure Drop Pg Linearity Pg 16 Pressure Drop Pg Linearity Pg 18 Pressure Drop Pg Linearity Pg 20 Pressure Drop Pg 21 RTD Kits Pg 22 DO NOT ATTEMPT TO INSTALL OR START FLOWMETER WITHOUT READING THIS ENTIRE MANUAL Max Machinery, Inc. Max Machinery, Inc. reserves the right to make changes to the product in this Instruction Manual to improve performance, reliability, or manufacturability. Consequently, contact MMI for the latest available specifications and performance data. Although every effort has been made to ensure accuracy of the information contained in this Instruction Manual, MMI assumes no responsibility for inadvertent errors.
2 Do s and Don ts Do s DO: DO: DO: Don ts Install bypass plumbing around the flow meter. This is useful during start up for removing dirt and air from the plumbing or when metering high temperature materials. It also allows removing the flow meter for service without disabling the system. Be very careful to keep parts clean during installation or teardown. A little dirt can look like a truckload compared to the 10 micron filtration requirement for series 210 Meters. Clean the filter on a regular basis. DON T: DON T: DON T: Run water or aqueous solutions not approved by Max through your flow meter because of internal galling. Steam clean the meter (bypass or remove the meter if necessary). Blow down the meter with compressed air or gas because it may overspeed and damage the meter. DON T: Unscrew Transmitter Models 272, 276 or 286 from the flow meter body. The transmitter is phased to the meter and a measurement error will result. Re-calibration will be necessary; see the transmitter manual. DON T: DON T: DON T: DON T: DON T: DON T: Disassemble the flow meter. These are precision devices which require special tools and techniques. Turn on the pump in a system filled with material that is solid at room temperature. Wait until the material is completely melted and use the flow meter bypass valve during start up. Apply excessive differential pressure across the flow meter as it will cause internal failure (see the pressure drop curves for safe area operation). Over pressurize the meter. Maximum pressure is either 1,000 PSI (70 bar) 3,000 PSI (210 bar) or 7500 PSI (525 bar) depending on model purchased. Exceed the maximum flow rates for the material viscosity. Adjustment possible here See instruction manual Do not unscrew transmitter on 272, 276 or 286 Allow materials which solidify in air to set up in the flow meter. These may be impossible to remove. If the meter needs to be removed for repair and cannot be completely cleaned, plug the inlet and outlet ports at once. Pg Max Machinery, Inc.
3 General Description General Description The Max 210 Series Flow Meters are positive displacement piston type units capable of great accuracy over a wide range of flow rates and fluid viscosities. The four basic sizes of this series (213, 214, 215, 216) will measure flows from 1 cc/min to 25 gal/min. Various O ring and internal plating options are available to meet temperature and fluid compatibility requirements. Models are also available with built-in heating blocks and bypass valves. In a piston type flow meter, four pistons and cylinders are arranged in a radial fashion around a central crankshaft. Two fluid ports on the cylinder wall, a port at the top of the cylinder, and a grooved piston enable fluid entering the flow meter s central cavity to be measured and pumped out by each piston in turn. The valving action for each cylinder is accomplished by the piston adjacent to it. The accuracy of a piston flow meter is dependent on close tolerances in the cylinder wall and piston. Max Machinery regularly holds tolerances as fine as inches in the production of these meters. The movement of the pistons is converted to a circular motion at the central crankshaft, which is coupled to a magnet in the flow meter. This motion is sensed by an external electronic transmitter, which converts flow into a voltage, pulse train, or 4-20mA current for further processing. The Max Series 210 Meter can be expected to perform superbly if treated within the confines of its design envelope. For this reason, it is important to read this manual and understand the operational requirements and limits of the meter. Our Technical Service staff will be happy to answer any questions that this manual does not cover Max Machinery, Inc. Pg 3
4 Installation Installation For optimum performance, install the flow meter in one of the configurations shown on the next page. The following items and conditions should be considered: Line and Bypass Valves: These valves allow filter cleaning or flow meter removal without completely shutting the system down and draining the lines. They also allow system start up under conditions which could damage the meter; such as: air in the lines, high temperature materials, or initial line surges. Filtration: Clearances between the flow meter piston and cylinder wall are typically to Any dirt present in the system can jam or damage the unit. A 10 micron filter (such as a Max 381 Series stainless steel unit) is generally recommended, although materials with very high viscosities may require a coarser filter. For bidirectional flow applications, use a filter on each side of the flow meter. Materials with fibrous or non abrasive particulate matter may have to be run without filters. Follow the recommendation of your Max Sales Engineer or consult our Technical Service Department. Inlet and Outlet Ports: Use the IN port as the inlet for the most predominant flow direction. Install the flow meter on the discharge side of the pump whenever possible. Excessive vibration at the meter should be avoided. High Temperatures: Use the Vertical Installation drawing. This minimizes heat transfer by convection from the flow meter to the transmitter. The transmitter is the most heat sensitive element in the system and the transmitter manual should be consulted for specific limits. An optional fluid heater block can be used on the flow meter to keep it at operating temperature during standby conditions. For substances that are solid at room temperature, the block may be required to keep the material molten and flowing through the meter. Clean Plumbing: Before installing the flow meter, clean the inside of the pipe line with compressed air or steam (especially when using new pipe). Don t use water, steam, or compressed air on the meter itself! Pg Max Machinery, Inc.
5 Piping Diagrams Horizontal Installation: Horizontal Two-Way Flow: Vertical Installation: Max Machinery, Inc. Pg 5
6 Operation Operation Determine that the following parameters of your flow metering system are within the specifications for the specific 210 Series Meter being used: Maximum System Pressure (Specifications) Differential Pressure across meter (Pressure Drop Curves) Maximum Flow Rate (Pressure Drop Curves) Metered Fluid Temperature (Sales specification, transmitter manual) If the metered fluid is greater than 80 F (28 C) over ambient, see the High Temperature Start Up section. With valves (#1) and (#2) closed, slowly open valve (#3) (bypass) to clear the lines of foreign particles and air. Slowly open the inlet valve (#1). Slowly open the outlet valve (#2). Completely close the bypass valve. No routine maintenance, cleaning, or lubrication of the flow meter is required. A routine filter cleaning schedule should be established. The system should be shut down if abnormal noises occur or if unusual differential pressures across the meter are encountered. High Temperature Start Up: For fluids above 150 F (82 C) based on 70 F ambient, a special procedure is required to prevent thermal shock and permanent damage to the flow meter. The warm up time is determined by the equation below: TIME (minutes) TIME (minutes) = connector size (inches) x (operating temperature ( F)-125) 10 OR = connector size (inches) x (operating temperature ( C)-52) Valves (#1) and (#2) must be closed. Open the bypass valve (#3) in gradual steps until the bypass piping is stabilized at operating temperature. Open valve (#1) slightly and allow the temperature to stabilize around the flow meter. Valve (#1) can then be opened completely. Open valve (#2) slightly. The flow meter may make unusual noises or bind at this point. Leave the valve at this setting until normal meter operation occurs, at which point valve (#2) can be gradually opened all the way. Slowly close the bypass valve (#3). 10 Pg Max Machinery, Inc.
7 Troubleshooting Troubleshooting Trouble Probable Cause Corrective Action No flow through meter Foreign particles or Flush chamber with or high pressure solidified matter in meter suitable solvent Particles caught between cylinder and piston Crankshaft pin broken Contact factory Return to factory for repair Flow but no indication Defective cable Repair or replace Un-serviceable transmitter Un-serviceable transmitter drive assembly See transmitter manual Replace transmitter Indicator reads low Leaky bypass valve Repair or replace or high compared to defective valve actual flow Flow is below specified minimum rate Air or liquid in line Pulsating flow rate causes erratic or reversing electrical output Transmitter output clipping Transmitter to flow meter phasing incorrect Indicator out of calibration Increase flow rate Purge all air or liquid from line; provide air bleed screw or re-pipe Reduce or eliminate pulsating flows See transmitter manual See transmitter manual See indicator manual Max Machinery, Inc. Pg 7
8 Repairs / Specifications Repairs The Max 210 Meter is not designed for user repair and all such work should be done at the factory or under the direct supervision of the Max Technical Service Department. Unauthorized repair work may damage the meter and will void the product warranty. Please make note of model and serial numbers on the flow meter before calling the factory. A return goods authorization number will be issued if the flow meter has to be sent back for repair. Max Machinery, Inc. 33A Healdsburg Ave. Healdsburg, CA Phone: Fax: Specifications MODEL Maximum Flow Rate Gal/Min: Liters/Min: Maximum Pressure (PSI) 2XX-3XX, 2XX-4XX: 1,000 PSI (70 bar) 2XX-6XX: 3,000 PSI (210 bar) 2XX-5XX 7, 0 PSI (5 5 bar) Pressure Drop (PSIG) Operating Maximum: Absolute Maximum: % Flow (3CPS): Maximum Temperature 500 F (256 C) 500 F (256 C) 500 F (256 C) 500 F (256 C) 3 Recommended Filtration 10 Micron 10 Micron 10 Micron 10 Micron Displacement (cc/rev) Weight (LBS)1000 & 3000 psi 1.25 (0.57kg) 6.25 (2.8kg) (10.3kg) (25.1kg) 7 0 psi (5 5 bar) 3.85 (1.7) 14.4 (6.5) Typical K-Factor (Pulses/cc) 284 Transmitter XX Transmitter X Transmitter Port Size (NPT): SAE #4 #6 #12 #18 1 For Viscosities of 30 CPS or more, derate per pressure drop curves for higher viscosities. 2 Dependent on meter seal material, transmitter model, orientation and ambient temperature. See transmitter manual; consult factory. 3 Some materials may have different filter requirements, consult factory. Pg /11 Max Machinery, Inc.
9 Dimensional Drawings Overall Physical Dimensions (213) Porting Options 213-x1x NPT Port 1/8 Dimensions in ( ) are millimeters SQ (57) 1.50 (38) 3.4 (89) (44) (29) (8) (16) 10-32NF Mounting Holes 6 Places 213-x9x SAE O-Ring Port 1/8 NPT Ports (98) 2.00 (51) (16) 2.1 (53) 1.25 (32) 1.50 (38) NF Mounting Holes 6 places SAE-4 Port 213-x8x Subplate/Manifold SQ O-Ring Groove 3/8 (10) 2.48 Bottom Port (63) Side Port (60) 1.48 (38) Subplate Adapter detail (birdseye view) 3 sq (76) 3 sq (76) OR SAE-4 Side Port Subplate SAE-4 Bottom Port Subplate Drill 1/8 thru on a B.C. at 60 (6 places) (REF) (REF).40 #5 Drill (.206) thru C.B..375DIA x.20 deep (4 places on otherside).328dia /11 Max Machinery, Inc. Pg
10 Dimensional Drawings Overall Physical Dimensions (Model 213-5XX) 3.28 SQ (83) 2.9 SQ (74) 1.95 SQ (50) 1.15 (29) 0.7 (18) 3.20 (81) 0.45 (11) Dimensions in ( ) are millimeters. Inlet four possible locations Mounting Holes qty NF 0.75 SQ (8) Pg /11 Max Machinery, Inc.
11 Dimensional Drawings Overall Physical Dimensions (214) 4 Mtg. Holes 1/4-20NC On SQ (54 SQ) Dimensions in ( ) are millimeters (113) SQ (124) 3.00SQ (76) 2.86 (73) 0.5 (13) (29) 1/4-20NC Mounting Holes 6 Places (54) 3/8 NPT Ports Porting Options (214) 214-x9x SAE Ring Port Mounting Holes 6 places 1/4-20 NC 3 (76) Square (54) 4.43 (113) 2.86 (73) SAE-6 Port (54) 214-x8x Subplate/Manifold 4.00 SQ SQ SQ Drill 25/64 Thru (4 places) 5/8 (16) 5.3 Bottom Port (135) 5.05 Side Port (128) 3.0 (76) Subplate Adapter detail (birdseye view) 5 SQ (127) OR (REF) (REF) (REF) SAE-6 Bottom Port Subplate SAE-6 Side Port Subplate Drill 3/8 Thru on a B.C. Pg /11 Max Machinery, Inc.
12 Dimensional Drawings Overall Physical Dimensions (Model 214-5XX) 6.10 (155) 4.65 (118) Outlet Dimensions in ( ) are millimeters. Inlet four possible locations 5.55 Square (141) 3.43 Square (96) Mounting Holes qty 4, 1/4-20NC square (28.575) Pg /11 Max Machinery, Inc.
13 Dimensional Drawings Overall Physical Dimensions (215) Dimensions in ( ) are millimeters. 4 Mtg. Holes 5/8-11NC On 3.50 SQ (89 SQ) 7.88 SQ (200) 3.94* (100) 3.53* (90) 3.50 (89) 4.94 (125) 0.38 (14) 2.0 (51) 5/16-18NC Mounting Holes 6 Places *For SAE ports, add 1/8 (3.2) 1/2 NPT Ports SAE-12 optional Overall Physical Dimensions (216) Dimensions in ( ) are millimeters. 4 Mtg. Holes 7/8-9NC On 4.75 SQ (121 SQ) 11 SQ (280) 7.00 SQ (178) 5.4* (137) 4.825* (123) 4.75 (121) (21) 3.00 (76) 3/8-16NC Mounting Holes 6 Places *For SAE ports, add 3/8 (9.5) 3/4 NPT Ports SAE-18 optional /11 Max Machinery, Inc. Pg 13
14 213 Linearity Series /600 Linearity: Typical Linearity (at various viscosities) Maximum Error: +/- 0.1 cc/min. or 0.5% Typical Flowmeter Specifications Displacement: 0.87 cc/revolution Pulses/cc with 284-XXX Transmitter: 112 Pulses/cc with 286-3XX Transmitter: 1120 Pulses/cc with 29X Transmitter: 1120 Pg /11 Max Machinery, Inc.
15 213 Pressure Drop Series /600 Pressure Drop: Delta P vs Flow Rate (at various viscosities) Maximum Pressure: Proof Pressure: 213-3XX 213-6XX 213-5XX 1000psi (70 bar) 3000psi (210 bar) 7250psi (505 bar) 3000psi (210 bar) 5000psi (350 bar) 10,000psi (700 bar) -1.5 bar -1 bar -0.5 bar /11 Max Machinery, Inc. Pg 15
16 214 Linearity Series /600 Linearity: Typical Linearity (at various viscosities) Maximum Error: +/- 0.5 cc/min. or 0.5% Typical Flowmeter Specifications Displacement: 10.5 cc/revolution Pulses/cc with 284-XXX Transmitter: 9.50 Pulses/cc with 286-3XX Transmitter: 95 Pulses/cc with 29X Transmitter: 95 Pg /11 Max Machinery, Inc.
17 214 Pressure Drop Series /600 Pressure Drop: Delta P vs Flow Rate (at various viscosities) 214-4XX 214-6XX 214-5XX Maximum Pressure: 1000psi (70 bar) 3000psi (210 bar) 7250psi (505 bar) Proof Pressure: 3000psi (210 bar) 5000psi (350 bar) 10,000psi (700 bar) -1.5 bar -1 bar -0.5 bar /11 Max Machinery, Inc. Pg 17
18 215 Linearity Series /600 Linearity: Typical Linearity (at various viscosities) Maximum Error: +/ cc/min. or 0.5% Typical Flowmeter Specifications Displacement: 47.6 cc/revolution Pulses/Liter with 284-XXX Transmitter: 2100 Pulses/Liter with 286-3XX Transmitter: Pulses/Liter with 29X Transmitter: Pg /11 Max Machinery, Inc.
19 215 Pressure Drop Series /600 Pressure Drop: Delta P vs Flow Rate (at various viscosities) 215-3XX 215-6XX Maximum Pressure: 1000psi (70 bar) 3000psi (210 bar) Proof Pressure: 3000psi (210 bar) 5000psi (350 bar) -2 bar -1.5 bar -1 bar -0.5 bar /11 Max Machinery, Inc. Pg 19
20 216 Linearity Series /600 Linearity: Typical Linearity (at various viscosities) Maximum Error: +/- 1.0 cc/min. or 0.5% Typical Flowmeter Specifications Displacement: 169 cc/revolution Pulses/Liter with 284-XXX Transmitter: 590 Pulses/Liter with 286-3XX Transmitter: 5900 Pulses/Liter with 29X Transmitter: 5900 Pg /11 Max Machinery, Inc.
21 216 Pressure Drop Series /600 Pressure Drop: Delta P vs Flow Rate (at various viscosities) 216-4XX 216-6XX Maximum Pressure: 1000psi (70 bar) 3000psi (210 bar) Proof Pressure: 3000psi (210 bar) 5000psi (350 bar) -2 bar -1.5 bar -1 bar -0.5 bar /11 Max Machinery, Inc. Pg 21
22 RTD Kits 3 wire.100 ohm Class A, 303 SS Dimensional Information inches (mm) RTD Kit* A B C P1 P2 Body P/N /8 (54) 1 5/8 (41) 2 1/2 (64) 1 3/4 (44) 3 1/2 (89) 2 1/2 (64) 3 3/4 (95) 2 7/8 (73) 1 (25) 1 (25) 1 (25) 1 (25) 1 1/8 (29) 1 1/8 (29) 1 1/2 (38) 1 1/2 (38) 2.4 (61) 2.4 (61) 2.4 (61) 2.4 (61) 1 1/2 (64) 1 1/2 (64) 2.9 (74) 2.9 (74) 1/8 NPT 1/8 FNPT #4 MSAE #4 FSAE /8 NPT 3/8 FNPT #6 MSAE #6 FSAE /2 NPT 1/2 FNPT #8 MSAE #8 FSAE /4 NPT 3/4 FNPT #12 MSAE #12 FSAE * Mating electrical connector, P/N , can be purchased as a part of an interconnecting cable or as a separate item (not included in RTD Kit). Pg /11 Max Machinery, Inc.
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