Contents Copyright...2 General advice...2 Safety instructions...3 References of legal regulations for operation...3 Space of delivery for 37998, 37998
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1 Version 1.05 ( ) Installation instruction Parking assist Front + Rear Article no.37998, , VW Touareg 7P Kufatec GmbH & Co. KG Dahlienstr Bad Segeberg info@kufatec.de
2 Contents Copyright...2 General advice...2 Safety instructions...3 References of legal regulations for operation...3 Space of delivery for 37998, , Space of delivery for Installation instructions...5 Connection of the warning buzzer...11 Connection of the button...11 CAN-Gateway joint...12 Coding VAS
3 Copyright Our assembly and operation manuals, assembling diagrams and additional documentation in text or picture form are protected by law. Disclosure and distribution of this documentation through print or online media is permitted only after previous written acceptance from Kufatec GmbH & Co. KG. General advice While developing this product, your personal safety combined with the best operating service, modern design and an up-to-date production technique was especially taken into account. Unfortunately, despite the utmost care injuries and/or damages might occur due to improper installation and/or use. Therefore please read with great care and completely this operating manual and store it appropriately! For your safety all our products pass through a 100% control check. We reserve the right to carry out technical changes which serve the improvement at any time. According to each article and purpose, it is sometimes necessary to check each country s legal regulations before installing and starting the unit. In case of guarantee claims, the device has to be sent back to the seller in the original packaging with the attached bill of purchase and detailed defect s description. Please pay attention to the manufacturer s return requirements (RMA). The legal warranty directions are valid. The warranty claims as well as the operating permissions become invalid due to: a) unauthorized changes to the device or accessories which have not been approved or carried out by the manufacturer or its partners b) opening the device s frame c) self-made repairs on the device d) improper use / operation e) brute force to the device (drop, willful damage, accident etc.) During installation, please pay attention to all safety relevant and legal directions. The device has only to be installed by trained personnel or similarly qualified people. Please limit the failure search to ca. 0,5 hour for the mechanical resp. 1.0 hour for electric labors during the assembly or functioning problems. To avoid unnecessary additional expenses please send immediately an inquiry to our technical support using the Kufatec form ( Please provide always the following information: chassis number part number of the add-on kit exact description of the problem already executed labor 2
4 Safety instructions The installation can be executed only by trained qualified personnel. Before the installation disconnect the power supply. Therefor cut off the battery from the vehicle electric system, follow the manufacturer s specification. Never use bolts, screws and other fastening elements from car s safety devices or steering wheel, brakes because it may influence your driving safety and cause accidents. Connect the device only to a 12V vehicle voltage with chassis ground. This unit cannot be used in large trucks or other vehicles which use a DC 24 V battery wiring system voltage. Avoid to install the device in places where it could hinder the safe driving or functional efficiency of the other units installed in the vehicle. This unit is only for the use with the following vehicles and model line; Only connections described within this instruction manual are allowed or required to use for installation. For damage impact caused by faulty installation, unsuitable connections or assembling in inappropriate vehicle types or models Kufatec GmbH &Co.KG assumes no liability. We advise you that these units process data out of the MOST protocol from the vehicle. During the assembly of this unit we as supplier have access to a specific model and we as producer don t know the overall system you work with. Especially in case of changes within the same model line and the same model year we don t guarantee the usability of our products. In case of the usability of our products with the manufacturer s changes Kufatec GmbH assumes no liability. Kufatec GmbH assumes no liability that the assembly of the unit described in this manual is approved according the warranty regulations of the single car manufacturers. Please check your manufacturer s conditions and warranty before you begin the installation. Kufatec GmbH reserves the right to change the device specification without further notice. Errors and changes excepted. References of legal regulations for operation Use this unit in the intended domain only. If you use the unit in a foreign domain, if the unit is not installed properly, or if the unit will be reconstructed the operating permit and warranty will expire. 3
5 Space of delivery for 37998, , Cable harness 5x Control unit Sensors 8x Warning buzzer 2x Space of delivery for Cable harness 5x 4
6 Installation instructions 1 PDC control unit, CAN Gateway 2 button 3 disconnecting point 4 sensors front 5 warning buzzer 6 sensors rear Fig. 1 Unscrew the necessary bolts of the steering wheel cover (fig. 2, 4, 5). Fig.2 Fig.3 Fig.4 Remove the cover (fig. 6). Fig.5 Fig.6 5
7 Loosen the screws of the holder of the control unit of the vehicle electric system (fig. 7). Actuate the blocking of the relay fixture (fig. 8) and press it aback to the outside. Fig.7 Fig.8 Fig.9 Place the PDC control unit (fig. 9, 10) in position. Integrate the single wires in the 16-pin plug (beige) PIN 2 and PIN 10 as well (see the wire imprint fig. 11, 12). Fig.10 Fig.11 Fig.12 Open the engine bonnet. Loosen the top screws of the bumper (fig.14). Fig.13 Fig.14 Unscrew the bolts of the wheel housing cover. Take out the dowel pin placed behind (fig. 17). Fig.15 Fig.16 Fig.17 6
8 Unscrew the necessary bolts of the underride protection (fig. 19). Fig.18 Fig.19 Unscrew all the necessary bolts under the bumper. Place the bumper on a soft ground. Remove the cover of the cleaning nozzle of the head lamps and loosen the screws situated behind it (fig. 21). Take out the air guide grid. (fig. 23). Fig.21 Fig.22 Fig.23 Install the sensors and site the ventilation grid (fig. 24). Fig.24 7
9 Site the inner sensors in the marked places (fig. 25, 26). Fig.25 Fig.26 Pull the wires through the factory-installed boot over the accelerator pedal to the outer space of the vehicle (fig. 27). Lay the cable harness alongside the existing wires toward the left head lamp (fig. 29). Fig.27 Fig.28 Fig.29 Pull the wire harnesses (connection sensors front) under the left head lamp toward the bumper (fig. 30). Integrate the single wires in the plug (see the wire imprint note the blocking) and connect it to the cable harness of the front sensors. (fig. 31). Fig.30 Fig.31 8
10 Unscrew the necessary bolts of the glove compartment (fig ). Fig.32 Fig.33 Fig.34 Lay the wires to the A-column on the right further to the rear vehicle area (fig. 35,36). Fig.35 Fig.36 Dismantle the rear end cover mask (fig. 37). Unscrew the bolts of the lashing eyes and the right-hand D- column lining (fig. 38, 39). Fig. 37 Fig.38 Fig.39 Loosen the cover of the wheel housing lining (fig. 40). Remove the clamping bolts of the tail lamp (fig. 41). Unscrew the necessary screws of the bumper (fig. 42). Fig.40 Fig..41 Fig. 42 9
11 Unscrew the clamping bolts under the bumper (fig. 43). Place the bumper on a soft ground. Drill a hole (3mm drill bit) from the inside on the marked spots (fig. 44). Now drill carefully holes for the sensors from the outside. Site the sensors and adjust them equally. The sensors should close from the outside with the upper surface. Paste the sensors on the inside by means of hot glue. Fig.43 Fig.44 Lay the cable harness alongside the existing wires in the luggage compartment till the boot in the rear space of the vehicle (fig. 45). Remove the factory-assembled boot. Pull the cable harnesses (Connection Sensors Rear End) through the boot to the surface broaching (fig. 46). Fig.45 Fig.46 Integrate the single wires in the plug (see the wire imprint note the blocking) and connect it to the cable harness of the rear sensors (fig. 47). Fig.47 10
12 Connection of the warning buzzer Warning buzzer - Rear End Warning buzzer - Front Site the rear warning buzzer under the rear right-hand side window (fig. 48). Site the front warning buzzer behind the glove compartment toward the center console (fig. 49). Fig.48 Fig.49 Connection of the button Remove the locking pin from the oddments tray (fig. 50, 51). Press the existing push button (blind cap) from the holder install the button. Note: in case of vehicles with the Area braze the cable from the kit PIN 2 / PIN 5 on the existing cable. Fig. 50 Fig.51 Fig.52 Single wire (only article no ) Connect the wire as follows (crimp or braze joint). Do not use pressure type connectors! C plug ( black 32 pin) - PIN 17 Fig.53 Fig.54 11
13 CAN-Gateway joint Pull out the 32-pin plug from the Can-Gateway (fig. 55). Connect the wires as follows with a new crimp or braze joint. CAN High - PIN 22 CAN Low - PIN 6 Fig.55 Fig.56 Connect the wires with the cable shoe to the ground point of the left A-column (fig. 57). The wire for the ignition plus has to be connected with the appropriate fuse carrier. Before the installation please check which fuse carrier conducts the ignition plus (fig. 58). Fig.57 Fig.58 12
14 Coding VAS In order to carry out the coding of the vehicle please contact your VW contract dealer. Create a connection with the diagnosis device select vehicle self-diagnosis. Please execute the coding step by step according to the following figures. Address 19 Self-diagnosis Address 19 Diagnosis interface for the data bus Coding Installation list Set the parking assist on coded confirm the coding 13
15 Address 5F (for vehicles with navigation system) Coding of the address 56 not applicable. Byte 07 - Bit 0 set on 1 xxxxxxx1 Address 5F Information electronics Coding Master Select BIN Enter he coding value + confirm 14
16 Address 56 (for vehicles with the radio RCD510 mp3 ) Coding of the address 5F not applicable. Byte 08 - Bit 7 set on 1 1xxxxxxx Address 56 Radio Coding Master Fahrzeug-Eigendiagnose Codierung Byte Index Hex Bit-Muster xxxxxxx C 0 Q HEX BIN Select BIN Enter coding value + confirm Address 10 Parking assist Let carry out the coding (depending on the vehicle equipment) by your VW dealer by means of PLAIN TEXT CODING. Address 6C (ONLY in case of vehicles with RFK) Vehicle self-diagnosis > Address 6C > Coding > replace the existing coding value Coding value: 00?0001? At this position increase the value by 2 (+2) 15
17 Finally execute a reset! For a short period of time switch off the power supply to the multimedia unit RNS 850 in the glove compartment. Pull out the plug wait 10 seconds plug in again. Fig.59 16
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