INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS FOR COLD PLANER sprinkler KIT (LAF5400) INSTRUCTIONS NUMBER: MR05678 Complete operator s and parts manuals are supplied with the Cold Planer North Zeeb Road, Dexter, MI 48130, United States of America

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3 PLANER sprinkler KIT mounting INSTRUCTIONS MATERIALS NEEDED: Nylon cable ties. 1. Place this product on a firm, level surface that is large enough to safely accommodate this product, your Planer, your prime mover and all workers involved in the mounting process. 2. Cut a 1.63 diameter hole in the end of the tank using a hole saw. The hole should be horizontally centered on the tank and be vertically centered 1.75 up from the base of the tank. 3. Install the tank outlet fitting, o-ring, and nut in the outlet opening of the tank. Note that the large nut has left-hand threads. 4. Install the shutoff valve assembly, using thread seal tape at all threaded connections: a) Install a.5 galvanized pipe thread nipple fitting in the tank outlet fitting. b) Install a plastic ball-type shutoff valve with.5 pipe threads on the nipple fitting. c) Install a.63 brass barb fitting with.5 pipe threads on the shutoff valve. 5. Mount the tank with the 1.63 diameter hole on the left side. Slip a.31 lock washer, then a.31 flat washer, and then a.31 fender washer on to a.31 diameter x.75 long bolt. Repeat this for the other three bolts and then fully tighten all the bolts. 6. Attach the control box to the left side screen of your prime mover s rollover protective structure (ROPS). Use the magnet on back of the control box to secure the control box so that the box is flat against the screen, the toggle switch is on the top, and the wiring harness cables are on the bottom. 7. The pump should be installed using the supplied bracket to bolt the pump onto your rollover protective structure (ROPS). If this causes interference with the operation of your prime mover s loader arms, install the pump on any other structure of sufficient strength and accessibility. CAUTION! Failure to obey the following procedures could result in personal injury. To avoid electrical shock during the Sprinkler Kit wiring harness installation, remove the ground cable from the battery of your prime mover. 8. Remove the ground cable from the negative (-) post of your prime mover s battery. 9. Remove the nut from the POSITIVE (+) cable clamp on the battery and slide the WHITE wire ring terminal from the 6-0 wiring harness cable over the positive (+) cable clamp bolt. Secure the ring terminal with the nut. 3/10/09 MR

4 sprinkler KIT mounting (continued) 10. Remove the nut from the NEGATIVE (-) cable clamp on the ground cable and slide the BLACK wire ring terminal from the 6-0 wiring harness cable over the negative (-) cable clamp bolt. 11. Reinstall the ground cable on the negative (-) post of the battery and secure the ring terminal and the ground cable with the nut removed in the previous step. 12. Secure the 6-0 wiring harness cable from the battery to the control box with your nylon cable ties. 13. Feed the 13-0 wiring harness cable: a) back to the left-rear area of your prime mover, b) past the loader arm s rear hinge point by following the hydraulic hoses where possible, and c) down the loader arm following the hydraulic lines. 14. Use your nylon cable ties to secure the 13-0 wiring harness cable s 2-prong female connector to the hydraulic lines next to the auxiliary hydraulic quick couplers. 15. Straighten the 13-0 wiring harness cable and use your nylon cable ties to secure the cable to the hydraulic lines back to the loader arm hinge point. 16. Allow sufficient slack in the cable at the hinge point to provide for a full range of motion of the loader arms. Use your nylon cable ties to secure the cable to the loader frame below the hinge point and back to the control box. 17. Connect the 2-prong male connector on the 11-0 pump control cable to the female end of the 13-0 wiring harness cable. 18. Remove the female spade connector(s) from the pump wire ends and install two insulated female spade connectors on the two resultant bare wire ends by crimping the wire socket sections of the connectors with a pair of pliers. For shipping purposes, the two female spade connectors are temporarily placed on the male spade connectors of the 11-0 pump control cable. 19. Once the two female spade connectors are crimped on the pump wires, connect the female spade connector on the RED wire to the male spade connector on the WHITE wire. Then connect the female spade connector on the BLACK wire to the male spade connector on the BLACK wire. 20. Use your nylon cable tires to secure the 11-0 pump control cable to your Planer. 2 MR /10/09

5 sprinkler KIT mounting (continued) 21. Connect the water system, using thread seal tape at all threaded connections: a) Install a.38 nylon barb fitting with.38 pipe threads on the pump outlet. b) Install a.63 brass barb fitting with.5 pipe threads on the strainer inlet. c) Install a.5 to.38 galvanized pipe thread reducer bushing on the strainer outlet. d) Connect the strainer outlet to the pump inlet with a.38 galvanized pipe thread nipple fitting. e) Cut a length of.63 hose that will run between the strainer and the tank s shutoff valve. f) Slide a.88 wire-style hose clamp about 3 on to one end of the.63 hose that was just cut. Push that hose end on to the strainer s barb fitting. Secure the hose by sliding the hose clamp back toward the hose end until the clamp rests on the barbed area. Use this method for all hose-to-barb connections. g) Connect the other end of the.63 hose to the barb fitting on the tank s shutoff valve using (1).88 wire-style hose clamp h) Cut hoses to connect the spray nozzle assemblies: All widths of Planers (above 12 ) will require (2) pieces of.38 hose at 3.25 each to connect the elbows to the tees. The 12 model can only accommodate (1) sprinkler assembly. To connect the tees to the center tee (for models above 12 ), cut (2) lengths of.38 hose according to the following: Planer width Minimum Hose Length Planer width Minimum Hose Length i) Attach the elbows (item 10) to the tees (item 5) using the (2) 3.25 lengths of.38 hose. j) Attach the nozzles (item 6) to the nozzle mount (item 22) using the nozzle retaining nuts as shown on the following page. The nozzles should be pointing forward when installed in the chassis. k) Install the nozzle mounts on your chassis by replacing the water nozzle hole cover with the nozzle mount weldments. Be sure the barb sections of the elbows are turned toward the center of the chassis. l) Cut a length of.38 hose long enough to run from the center tee back to the pump. Use.63 hose clamps to secure the hose to the pump and the center tee of the chassis. m) NOTE: splicing hose is optional. Splice the hose at a location that will allow you to disconnect the prime mover from your Planer as desired. For this option, use the.38 barb.5 NPT fittings and secure with the.63 hose clamps. Attach the female and male quick couplers. 22. Carefully raise the loader and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have been successfully completed. WARNING! Failure to obey the following procedures could result in death or serious injury. Use only clean, potable water in the Sprinkler Kit. 23. Fill the tank with clean, potable water. 24. Turn on the pump using the switch on the control box. 25. Check for leaks throughout the system before shutting the pump off. 3/10/09 MR

6 sprinkler kit illustration MR /10/09

7 sprinkler kit parts list item QTY. LAF5400 DESCRIPTION 1 1 LAF2823 Fitting for Tank with Nut and O-Ring Pump 12 Volt 3 1 LAF2829 Tank (25 Gallon) Fitting.5 close nipple Tee with nut (Nylon) Nozzle (Brass) Retaining Nut (Plastic) Strainer Fitting.63 Barb.5 NPT (Brass) Spray Nozzle Elbow Fitting.38 Barb.38 NPT (Nylon) Shutoff Valve (Plastic) 13 2 LAF5401 Fitting.38 Barb.5 NPT (Nylon) 14 1 LAF5402 Fitting Quick Disconnect (Male) 15 1 LAF5403 Fitting Quick Disconnect (Female) Fitting.38 Close Nipple Fitting Pipe Reducer Bushing Fitting Tee (3).38 Barb (Nylon) 19 1 LAF8316 Wiring Harness with Control Box 20 1 LAF8320 Pump Control Cable 21 1 LAF9305 Pump Mount Plate 22 2 LAF9312 Nozzle Mount Weldment 23 4 RHW4205 Machine Head Screw # RHW5031 Flat Washer SAE.19 Grade RHW9002 Nylock Nut.19(10)-24 Grade Hose Clamp Hose Clamp RHW9004 Self-Tapping Screw.25 x EPDM Heater Hose (25 Feet) EPDM Heater Hose (7 Feet) 3/10/09 MR

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