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1 New Information Control Relay Auxiliary Switch Operating Mechanism CutlerHammer Power Center 10 Maxwell Avenue Greenwood, SC Closing Solenoid 2254 Renewal Parts for Low Voltage Power Circuit s s DB, DBL and DBF Shunt Trip Page 1

2 2254 Page 2 Renewal Parts for DB Circuit s Parts for the following breakers are included in this. DB15 DB25 DBL25 DBE50 DBL50 DB75 DB100 DBF6 DBF16 DBF40 Index Subject Frame Size Amperes Page Number General Information... 2 DB15 Parts... DB25 Parts... 4 DB50 Parts... 5 DB75 Parts... 6 DB1 00 Parts... 7 Components and Auxiliary Devices... 8,9 Cell Parts for DB s DBF6 Parts DBF16 Parts DBF40 Parts Retrofit Kits... 1 (Sensors, Actuators, Amptectors ) Parts Identification is supplementary information to Instruction Book 850. Instructions for Low Voltage Power Circuit s s DB and DBF. The illustrations in this show parts and subassemblies which are identified by name and style number in the associated tabulations. Additional information and illustrations are shown in the figures in I.B. 850, which show many subassemblies and detail parts in order to illustrate their function and location in the assembly. Some of the detail parts shown in the instruction book are recommended only as part of a subassembly to facilitate their replacement or installation in the field. The availability of parts and subassemblies is indicated by style number in the following data. If the item in question cannot be identified by style number, refer to the Figure number, name and item number as shown in this RPD (or I.B. 850 ) along with the breaker type and its shop order number or style number as shown on the nameplate on the front cover of the circuit breaker. The above nameplate information will also be required when adding components, which are not direct replacements, to a circuit breaker. Recommended Spare Parts An adequate stock of spare parts will help minimize emergency situations and can substantially reduce production down time. Test Kit See page 1 for Amptector Test Kit data and Amptector Retrofit Kit identification. Ordering Information 1. Name item and give its style number. Specify quantity desired. 2. State breaker shop order number or style number.. State method of shipment desired. 4. Send all orders or correspondence to nearest Westinghouse Sales Office. Electromechanical Trip Devices supplied as original equipment on DB breakers have been superseded by Amptector Retrofit Kits. The kits and their respective ratings are listed on page 12. DB Circuit Fastener Kit Includes an assortment of retaining rings, truarc rings. "E" rings and "X" washers in a plastic bag. Sufficient for one breaker: Style DB15: 497A46G01 Style DB25/DBF6: 497A46G02 Style DB50/DBF16: 497A46G0 Style DB75: 497A46G04 Style DB100/DBF40: 497A46G05 Standard HardwareCD Standard hardware such as bolts, nuts, washers, etc. are not listed in this data. Such items should be purchased locally. Note: Bolts holding copper details together in the pole unit, and bolts holding levering in cranks should be SAE Grade 5. limiters For DBL s the limiters are not being provided as spare parts. Limiters are available from WESC O Monroeville specifying breaker type and limiter rating. CD Except in complete assemblies.

3 Electrically Operated Mechanism Typical Single Auxiliary Switch Typical Double Auxiliary Switch Moving Secondary Contact Operating Handle DB15 Air Circuit Req'd. Per 6 Description Mechanism (Complete) Mechanism (Parts) 2254 Page Renewal Parts for DB Circuit s Style Numbers (Complete ) D80G04E O 405D80G06MO Pos. Moving Main Contact W/Shunt Moving Arcing Contact @ Operating Link... 6C109G01 Stationary Upper Stud Stationary Main and Arcing Contact Opening Spring Finger Clusters Arc Chutes Lower Stud Base Electric Operated D494G02 Manual Operated D494G0CD Lever Reset Spring Roller Lever Pawl Pawl Spring Pawl Pin Tripping Lever Trip Lever Spring Tripping Spring A107H01 Closing Spring A871H04 Mechanism Shaft Assembly... Electric 07C76G0 Spring 07C76G04 Toggle Levers (Electric or Manual Operation One or Three Position) Auxiliary Switches 1st D799H09 2nd rd Switch, 4 Pole D.O... 1B4492G06 Switch, 8 Pole D.O... 1B4492G07 Moving Secondary Contact (4P )... 18B1225G09 Operating Handle... 02C425G02 Operating Handle (Rotary Close and Trip ) (j) Order Spring Operator Style Number 07C77G01. Order Special Hardware Material Number 7000ATJBM. (Two per Include screw. style number A978G07 21A978G09 1 Pos @ 6C109G D49G02 420D49G04CD None 125A871H04 07C76G01 07C76G02 1B4492G06 1B4492G07 18B1225G09 02C425G02 1B482H04@

4 2254 Page 4 Renewal Parts for DB Circuit s Typical Single Auxiliary Switch Typical Double Auxiliary Switch Secondary Contact Operating Handle Mechanism DB25 DB25 Air Circuit Req'd. Description Style Numbers Per 405 D804G05E O 21A9784G07E O 405D804G07MO 21A9784G09MO Pos. 1 Pos. 6 (Complete )... 21A8826G Moving Main Contact W/Shunt... 18A9894G Moving Arcing Contact... 18A9894G Operating Link Stationary Main Upper Stud... 21A598G Stationary Arcing Contact... 21A598G Opening Spring (Post 1156 ) Finger Clusters Arc Chutes Lower Stud Base Mechanism (Complete) Electric Operated D872G01 Manual Operated D872G0CD Mechanism (Parts) Toggle Levers Lever Reset Spring... 1 D6586H02 Roller Spring Pawl Pawl Spring Pawl Pin Tripping Lever Trip Lever Spring Tripping Spring A107H0 Closing Spring A871 H0 Shah... E.O. 419D96G0 M.O G01 Lih Link D96H01 Mechanism Shah... E.O. Mechanism Shah... M.O. 1st D95H11 2nd rd Auxiliary Switches Switch, 4 Pole D.O... 14B712G06 Switch, 8 Pole D.O... 14B712G07 Secondary Contact (4P )... 18B 1225G09 Operating Handle... 02C425G02 Operating Handle (Rotary Close and Trip ) (i) Order Spring Operator Style Number 07C752G01 in addition to mechan1sm. Order Special Hardware Style Number 18A9894H17. (Two per pole) D870G0 419 D870G04CD D6586H None 125A871H0 419D96H01 419D96G04 419D96G D95H B712G06 14B712G07 18B1225G09 02C425G02 1B482H04

5 Typical Single Auxiliary Switch Typical Double Auxiliary Switch Secondary Contact Operating Handle DB50 Air Circuit 2254 Page 5 Renewal Parts for DB Circuit s Req'd. Description Style Numbers Per 500F949G05E O 418 D90G02E O 500F949G07MO 418 D90G04MO Pos. 1 Pos (Complete )... 28A2190G06 Moving Main Contact W/Shunt B570G01@) Moving Arcing Contact... 09C855G01 Operating Link Stationary Main Contact and Upper Stud Stationary Arcing Contact Auxiliary Contacts... 28A 191 H25 Opening Spring Main Contact Spring Finger Clusters C711G08G:l Arc Chutes Base Mechanism (Complete) Mechanism (Parts) Auxiliary Switches Electric Operated D904G01 Manual Operated D62G01@ Lever Roller Lever Pawl Pawl Spring Pawl Pin Tripping Lever (E.O.)... 19B2408G0 Tripping Lever (M.O.)... 19B2408G05 Trip Lever Spring A45H010 Tripping Spring A107H01 Closing Spring (E.O.) A874H01 Latch Segment Mechanism Shaft... E.O. 418 D482G05 Mechanism Shaft... M.O. 418 D482G07 E.O. Bkr 1 P or P Toggle Lever (1st)... 08C99H01 (2nd ) (rd ) Switch 4 Pole D.O... 20B846G07 Switch 8 Pole D.O... 20B846G08 Secondary Contact (4P )... 18B1225G09 Operating Handle... 02C426G02 cd Stud modification required per 788A77 for all DB50 breakers manufactured prior to August, 195. s prior to August 1, 1961, order Style Number 00P220H01. Order Spring Operator, Style Number 418D481G01 in addition to Order Special Hardware Style Number (Two per pole) 28A2190G06 200B570G01@ 09C855G A191H C711G08G:l D902G0 418 D622G0@ B2408G0 19B2408G05 499A45H010 None 125A874H D482G06 418D482G06 M.O. Bkr 1 P or P 09C114H B846G07 20B846G08 18B1225G09 02C426G02

6 Renewal Pa1ts Data 2254 Page 6 Renewal Parts for DB Circuit s Electrically Operated Mechanism Typical Single Auxiliary Switch Typical Double Auxiliary Switch Secondary Contact DB75 Air Circuit s Req'd. Per Mechanism (Complete) Mechanism (Parts) Toggle Levers Auxiliary Switches Description Style Numbers 410D49G01 Pos. (Complete) D445G01 Moving Main Contact D44G01 Moving Arcing Contact... 02C062G01 Operating Link... 21C5415G0 Upper Stationary Contact Fingers... 1B09167 Lower Stationary Contact Fingers Stationary Arcing Contact... 02C06G01 Upper Stud Assembly D445G02CD Lower Stud Assembly D445G0Q) Hinge Contact Finger Finger Clusters C711 GOB Arc Chutes DB9G04 Base Electric Operated OD4BG02 Lever B91 Roller Lever BB7 Pawl... 15B9691 Pawl Spring... 15B4520 Pawl Pin... 1B02100 Lever Spring B Tripping Spring A 107H01 Latch Segment... 20BB5B4H04 Mechanism Shaft st... 15B9675 2nd rd BB4 Switch 4 Pole D.O... 20BB46G07 Switch B Pole D.O... 20BB46GOB Secondary Contact (4P )... 1BB 1225G09 Operating Handle A15BH01 CD Special hardware Material Number 70100EGOCT and Style Number 70510CV10S (4 per pole). Special hardware Material Number 70100CAOTE and Style Number 29P202H01 (2 per pole). 406D444G01 1 Pos. 406D445G01 406D44G01 02C062G01 21C5415G0 1B C06G01 406D445G02 G.: 406D445G0G.: C711 GOB 405DB9G A9415G B BB7 15B B4520 1B B None 20BB5B4H B BB4 20BB46G07 20BB46GOB 1BB1225G09 127A15BH01 www. ElectricalPartManuals. com

7 Typical Single Auxiliary Switch Typical Double Auxiliary Switch Secondary Contact DB100 Air Circuit s Req'd. Per Description Mechanism (Complete) Mechanism (Parts) Toggle Levers Auxiliary Switches 2254 Page 7 Renewal Parts for DB Circuit s Style Numbers 410D50G01 Pas. (Complete ) D91G01 Moving Main Contact D90G01 Moving Arcing Contact B184G01 Operating Link C5415G0 Upper Stationary Main Contacts Lower Stationary Main Contacts Stationary Arcing Contact... 01C700G01 Upper Stud Assembly... 40A8617G02CD Lower Stud Assembly CD Opening Spring (Pre 1156 ) Hinge Contact Finger Finger Clusters C711G0 Arc Chutes D89G04 Base... 41A9226G04 Electric Operated OD48G0 Lever Roller Lever Pawl Pawl Spring Pawl Pin Tripping Lever Spring Tripping Spring A107H01 Latch Segment... 20B8584H04 Mechanical Shaft st nd rd Switch 4P (D.O.)... 20B846G07 Switch 8P (D.O.)... 20B846G08 Secondary Contact (4P )... 18B1225G09 Operating Handle A 158H01 <D Special hardware Material Number 70100EGOCT and Style Number 70510CV10S 14 per pole). 0 Special hardware Material Number 70100CAOTE and Style Number 29P202H01 12 per pole). 406D245G01 1 Pas. 405D91G01 405D90G01 201B184G01 21C5415G C700G01 40A8617G02CD CD C711G0 405D89G04 41A9226G04 44A9415G None 20B8584H B846G07 20B846G08 18B1225G09 127A158H01

8 2254 Page 8 Renewal Parts for DB Circuit s Component Parts and Auxiliaries Closing Coils Style Numbers. 440VAe 1220 V Ae 250 V De I :115 V Ae I 125 V De DB15 00P516GOl 00P747Gm 00P748GOl l Key Drawing L54721 L L L L A419 DB25 00P167G01 l OOP166G Key Drawing L I L A420 DB t P606G Key Drawing L517248@ L L L L F501 1 DB75 00P84G01 00P268G P268G01 Key Drawing L62 48@ L @ L L D572 + DB100 00P84G01 00P268G P268G01 Key Drawing L62248@ L L L L D794 CD Use with Rectifier Style Number 685C694G01. 0 Use with Rectifier Style Number 685C694G02. Gl Use with Rectifier Style Number Use with Rectifier Style Number 685C694G04. Use with Rectifier Style Number 685C694G05. X Relays (Complete) DB15 DB25 DB50 DB75 DB I 4797 ] Style Numbers ] 115 V Ae, 220 V Ae, 440 V Ae, V D 60 Hz 60 Hz 60 Hz Cl_ _ A 746G5 :_A22_46(6_ l A2746G2 Same as DB15 Above r For use with Std. Burden Coils A2746G4 60A1412G27 _j O D [2.<\7 G2 For use With For use w1th For use w1th For use w1th Std Burden Coils Std Burden Colis Std Burden Coils Std Burden Coils A2746G5 A2746G6 A2746G2 A2746G l_ 60A1412G28 60A1412G Same as DB50 Abo Je Same as DB50 Above Cover for all XRelays Style Number XRelay Blowout Coils Style Number Contacts for X Relays Style Number : Right Hand Stationary Contact Style Number : Moving Contacts Style Number 2A609G17 Left Hand Stationary Contact For use with heavy duty burden coils.

9 Component Parts and Auxiliaries Shunt Trip Devices DB15 DB25 DB50 DB75 DB C012G12 09C851G12 09C851G12 Shunt Trip Coils DB15 DB25 DB50 Style Numbers 115 v 125V DC/240V AC and Capacitor Trip C012G1 09C851G1 09C851G1 A T22oV A ;;, f 12 5v D e Clf1z J _fiz _ l :, : L48402 L47921 j L C90Goo 6nc9oGo7 i c 9oG o7 DB i,49140t : DB100 Undervoltage Trip Devices 48 0 j _l: 9:21 677C90G05 I I ( Style Numbers (Complete Assembly) LVc;ltag;; 48 V D B 125V D e l120 V k DB15.. : 2A9019G1t2A9019G 2A9019G DB50 2A9019G75 1 2A9019G61 2A9019G6 DB A9019G68 2A9019G70 DB A9019G68 2A9019G70 DB A9019G1 1. _ [ _ L 9 21_ I l47921 I L47921 Undervoltage Trip Device Coils Voltages 120 Ac 220 Ac/48 De 250 De 125 Dc/440 Ac 2254 Page 9 Renewal Parts for DB Circuit s 250 V De L L L L L47922 Style Numbers Note: All style numbers shown are for undervoltages with instantaneous trip. For time delay trip, order part No in addition to the above styles.

10 2254 Page 10 Renewal Parts for DB Circuit s Cell Parts for DB s DB50 Molded Contact Base DB75 Molded Contact Base DB50 Main Contact DB75 Contact Spacer \\\ DB15 Secondary Contact Cell Parts and Style Numbers DB15 DB50 DB75 DB100 Styl Numbers _ Molded lmain Contact Base Contact G01 I G Contact A6507H01 12 per Bkr. Spacer per Bkr. Spacer 29D0888H44 e e rjl_l<_r_: Contact per Bkr. Spacer per Bkr. Spacer 29D0888H44 24 per Bkr G G10 P itio;;,p sition Accessories Accessories Lev. Device 01C70G01 Ext. Rails L.H R.H Lev. Crank 0C008G02 Lev. Crank 00C4G01 Lev. Crank 00C4G01 18il msg 1o t,;, c;;;,;,; 0C008G02 www. ElectricalPartManuals. com I I

11 DBF6 Air Circuit 2254 Page 11 Renewal Parts for DBF Circuit s DBF16 Air Circuit Req'd. Description tyl_e J'lUI"Tl r Req'd. Description Style Number per 405D804G08 MO per 500F949G08 (D.O.) Bkr. 405D804G09 EO Bkr. 418D90G05 (Fixed ) Position Position A8826G10 2 Moving Main Contact Assy... 18A9894G10 2 Moving Arcing Contact... 02C17G01 2 Operating Link Sta. Main Contact & Upper Stud Sta. Arcing Contact... 02C17G02 2 Opening Spring Finger Clusters Arc Chutes D675G01 1 Field Discharge Switch Moving Contact Arm w/shunt Lower Stud Cross Bar Base Mechanism (Complete) Electric Operated D872G01 Manual Operated D872G0 Spring Operator C752G01 Lever Roller Lever Pawl Pawl Spring Pawl Pin Tripping Lever Trip Lever Spring Tripping Spring A107H0 Closing Spring (E.O.) A871H0 Mech. Shaft M.O D96G01 Mech. Shaft E.O D96G0 Auxiliary Switches Switch 4P (D.O.)... 14B712G06 Cover... 02C225H02 Secondary Contact (4P )... 18B1225G09 Bkr. Operating Handle (E.O.)... 02C425G02 Field Discharge Switch Renewal Parts Switch Description Style Typ Number Base Arc Chute Upper Stud Lower Stud DBF6 Contact Arm and Shunt B4789G02 Operating Link Stationary Arcing Tip in _9[j!;t._._.._.. _._.._._.._._._._._._.._.._.._._.._._._ Base Arc Chute Upper Stud Lower Stud DBF16 Contact Arm and Shunt Operating Link Stationary Arcing Tip ii!l et" u er_.._._._._._._._._._._._._.._._.._._.._._.._._._._ A2190G07 4 Moving Main Contact Assy B570G01 2 Moving Arcing Contact... 09C855G02 2 Operating Link Sta. Main Contact & Upper Stud... 02C720G01 2 Sta. Arcing Contact Auxiliary Contact... 28A 191 H25 4 Opening Spring Main Contact Spring Finger Clusters C711 G08 2 Arc Chutes... 41A9222G01 1 Field. Discharge Switch (2A5627G01 ) 2 Hinge... 02C720H06 4 Shunt Moving Contact Arm Lower Stud Cross Bar B425H01 1 Base Mechanism (Complete) Electric (D.O.) D904G01 Electric Operated (Fixed ) D902G0 Lever Roller Lever Pawl Pawl Spring Pawl Pin Tripping Lever... 19B2408G0 Trip Lever Spring A45H01 Tripping Spring A874H01 Closing Spring (D.O.) A107H01 Closing Spring (Fixed )... 22D8746H12 Latch Mechanism Shaft (P ) D482G05 (1P ) D482G06 Auxiliary Switches Switch 4P (D.O.)... 20B846G07 Switch 8P... 20B846G08 Cover C225H02 Secondary Contact (4P )... 18B 1225G09 Bkr. Operating Handle... 02C426G02

12 2254 Page 12 Renewal Parts for DBF Circuit s DBF40 Air Circuit Req'd. Description Style Number per 47A6548G02/G0 D.O. Bkr. 47A6548G01 Fixed 1/ Pos., Fixed D91G0 2 Lower Stud Main Sta. Cont. Fingers (Bot.) Main Fingers Spring Hinge Contact Finger Hinge Finger Spring Operating Link C5415G0 10 Main Sta. Cont. Fingers (Top ) Base... 0B954H01 2 Sta. Arcing Cont... 02C06G0 2 Upper Stud... 0C710H05 2 Main Moving Cont. Arm... 0C710H01 2 Moving Arcing Cont B41 G01 8 Finger Ciuster C711G0 2 Arc Chute... 47A1626G02 1 Field Discharge Switch... 60A4977G01 1 Cross Bar A 1625H02 Mechanism (Complete) 1 Pos/ Pos Drawout D48G0 Fixed... 44A9415G05 Lever Roller Latch Assy Pawl Pawl Spring Tripping Lever (D.O.) D624H01 1 Tripping Lever (Fixed ) D624H02 1 Trip Lever Spring Tripping Spring (D.O.) A107H01 1 Close Spring (D.O.)... 00P89H01 1 Latch... 20B8584H04 2 Pawl Pin Mechanism Shaft (1P or P ) Accessories Switch 4P (D.O.)... 20B846G07 Switch 4P (Fixed )... 20B846G10 Switch 8P (D.O.)... 20B846G08 Switch 8P (Fixed )... 20B846G11 Cover... 02C225H02 Secondary Contacts (4P )... 18B1225G09 Operating Handle A 158H01 Field Discharge Switch Renewal Parts Switch DBF40 Description Style Number Base A4956H01 Upper Stud C11G02 Lower Stud... 14C2994H0 Contact Arm and Shunt Operating Link... 21C5415G0 Finger Cluster Arc Contact Assembly... 18A984G07 Arc Chute... 6A4956H08

13 Amptector Retrofit Kits " r; DB15 DB25 DB25 DB50 DB50 DB75 DB100 LIG LSG LSIG LIG LSG LSIG LIG LSG LSIG LIG LSG LSIG LIG LSG LSIG LIG LSG LSIG LIG LSG LSIG 2254 Page 1 Renewal Parts for DB and DBL Circuit s Sensor Tabs Amptector la Amptector IIA Kit Style Kit Style CD@ I Amptector la it_ t y_l(i)(. 100 to 225 Amperes 8184A50G A50G1 8184A50G to 225 Amperes 8184A50G A50G2 8184A50G to 225 Amperes 8184A50G0 8184A50G 8184A50G6 100 Amperes 100 Amperes 100 Amperes 200 to 600 Amperes 200 to 600 Amperes 200 to 600 Amperes 200 Amperes 200 Amperes 200 Amperes 400 to 1600 Amperes 400 to 1600 Amperes 400 to 1600 Amperes 2000 to 000 Amperes 2000 to 000 Amperes 2000 to 000 Amperes 4000 Amperes 4000 Amperes 4000 Amperes 8184A50G A50G A50G A50G A50G A50G A50G A50G A50G A50G1 8184A50G A50G A50G A50G A50G A50G A50G A50G21 CD Standard Kit includes Sensors. Amptector IIA trip characteristics same as for Amptector 1A except ground "G" and indicators are omitted. Amptectors include indicators. Ground "G" is omitted. Amptectors include both ground "G" and indicators. Amptector Test Kits for checking Field Recalibration Style Number 140D481G02. SR Single Ratio, MR Multi Ratio. Sensor Data DB15 DB25 DB25 DB50 DB50 DB75 DB100 Actuators DB15 DB25 DB50 DB75 DB100 Style Number 692C70G01 692C704G01 692C705G01 692C706G01 692C706G01 Sensor Style Number 1789C48G4 8184A41H A9H A45H A8H A4H A44H01 Amptectors Ll LS LSI Style Number 8184A50G4 8184A50G5 8184A50G6 8184A50G7 8184A50G8 8184A50G9 8184A50G A50G A50G A50G4 8184A50G A50G A50G A50G A50G A50G A50G A50G51 Available Currents 8184A50G A50G A50G A50G A50G A50G A50G A50G A50G A50G7 8184A50G A50G A50G A50G A50G A50G A50G A50G81 100, 150, 225 Amperes (MR) 100 Amperes (SR ) 200, 00, 400, 500, 600 Amperes (MR) 200 Amperes (SR) 400, 600, 800, 1000, 1200, 1600 Amperes (MR) 2000, 2500, 000 Amperes (MR) 4000 Amperes (SR) la la IIA With Ind. and Ground With Ind. Without Ind. or Ground 6998D02G D02G D02G D22G D22G0 6998D22G D20G D20G D20G4

14 2254 Page 14 Renewal Parts for DB, DBL and DBF Circuit s

15 2254 Page 15 Renewal Parts for DB, DBL and DBF Circuit s

16 2254 Page 16 Renewal Parts for DB, DBL and DBF Circuit s CutlerHammer Power Center 10 Maxwell Avenue Greenwood, SC

Page 2 DS LOW VOLTAGE POWER CIRCUIT BREAKERS Digitrip Trip Unit Inside Wiring Guide Outside Wiring Guide Shutter Drawout Unit Position Indicator Escut

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