4 N E X T G E N E R A T I O N

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1 N X T G N R A T I O N lectronically nhanced Solenoid Valves and Stainless Steel Bodies /" - " NPT / 3/ / SRIS Next Generation Features Increase in DC pressure ratings to AC levels on all products (up to a 500% improvement) Lower power operation Voltage ranging Built-in surge suppression limination of AC hum Increase in AC and DC operating temperatures Low solenoid temperature rise Longer coil life due to lower operating temperatures and electrical surge suppression Solenoid approvals to UL, CSA, and C directives Available with Class I, Division coils ( prefix) RoHS Compliant Nominal Ambient Temp. Ranges F to 0 F (-0 C to 60 C) For 86/863/83 Series: -3 F to 0 F (-5 C to 60 C) How to order Find the valve that you are looking for in the provided specifications tables. The tables contain the following information designed to help you in making your selection: Pipe Orifice Cv Flow ^ ) Operating Pressure Differential (psi) Agency Air-Inert Gas Water Light 300 SSU Max Fluid Temp. F Ref. UL Stainless Steel Ref. UL DC AC/D Agency Wattage Approx. Shipping Weight (lbs.) Min. / 5/ P09 m When ordering a valve product, specify the ASCO base catalog number (x. 80P09). This number will always be 8 digits long. Choose one of the three operating voltage ranges (00-0V/50-60Hz/DC, -0V/50-60Hz/DC or -/DC) and add it to the base catalog number (x. 80P09-0V/50-60Hz/DC). If you want to enhance the product with one or more of the options allowed in the Optional Features Chart for that catalog number, please add the appropriate prefix or suffix (as shown): LCTRONICALLY NHANCD Pipe Orifice Solenoid Options Base Catalog Number Resilient Materials Other Standard Rebuild Kit Class I, Division Coil Stainless Steel NBR FKM / 5/8 80P09 - l V J N - - VH MO MB Optional Class I, Division solenoid (x. 80P09-0V/50-60Hz/DC) If an FKM elastomer and manual operator are required, add VMO to the back of the base catalog number. (x. 80P09VMO -0V/50-60Hz/DC) When ordering a rebuild kit for a valve, supply the rebuild kit number as shown in the table. (x. 3670) When ordering a rebuild kit for a valve with a suffix, add the suffix to the appropriate standard rebuild kit. (x. The rebuild kit for the above valve with FKM is 3670-V) All constructions are available with prefix for Class I, Division requirements. PDM CR Oxygen Service PTF Urethane Vacuum Manual Operator Mounting Bracket Stainless Steel When ordering a replacement coil, select from the following: Voltage Range Valve Prefix Replacement Coil Part Number 00-0V/50-60Hz/DC * -0V/50-60Hz/DC * -/DC * 00-0V/50-60Hz/DC * -0V/50-60Hz/DC * -/DC * Solenoid nclosures Standard: Watertight, Types,, 3, 3S,, and X. Optional: Class I, Division for Hazardous Locations and Watertight, Types 3, 3S,, X. (To order, add prefix to catalog number.) Note See ngineering Section for valve parts in contact with fluids and additional information. 05

2 / 3/ / SRIS Next Generation LCTRONICALLY NHANCD -Way Features Four-way, four port (/) and five port (5/) Next Generation solenoid valves have one pressure port, cylinder ports, and either or exhaust ports Control of air, water, light oil, and non-corrosive media Single solenoid operation (pressure and exhaust ports and cylinder ports alternate connection based on solenoid operation) Pipe sizes / to inch -Way Specifications (nglish units) Operating Pressure Cv Differential (psi) Pipe Orifice Flow Agency 36L Agency Wattage Pressure xhaust Min. Air-Inert Gas Water Light 300 SSU Fluid Temp. F Ref. UL Stainless Steel Ref. UL DC AC/DC General Service - Single Solenoid / / P00 l / / P070 l /8 3/ P07 3 l / 3/ P07 3 l / 3/ P076 l / P078 l General Service - / Dual Solenoid 3/8 3/ P080 5 l ƒ.5 NAMUR Mount - 3/, 5/ Single Solenoid / / P0 6 l 855P09 6 l.0 ƒ.5 l = General Purpose Valve. 5 psi minimum for light oils. 3/3" exhaust orifice. Viscosity 50 SSU max. Aluminum body. ƒ -V DC. -0V AC/DC, 00-0V AC/DC..0 ƒ.5 -Way Specifications (Metric units) Kv Flow Factor Operating Pressure Differential (bar) Pipe Orifice (m 3 /h) Agency 36L Agency Wattage (mm) Pressure xhaust Min. Air-Inert Gas Water Light 300 SSU Fluid Temp. C Ref. UL Stainless Steel Ref. UL DC AC/DC General Service - Single Solenoid / P00 l / P070 l / P07 3 l / P07 3 l / P076 l P078 l General Service - / Dual Solenoid 3/ P080 5 l ƒ.5 NAMUR Mount - 3/, 5/ Single Solenoid / P0 6 l 855P09 6 l.0 ƒ.5 l = General Purpose Valve. 5 psi minimum for light oils. 3/3" exhaust orifice. Viscosity 50 SSU max. Aluminum body. ƒ -V DC. -0V AC/DC, 00-0V AC/DC. Important A Minimum Operating Pressure Differential must be maintained between the pressure and exhaust ports. Supply and exhaust piping must be full area, unrestricted. ASCO flow controls and other similar components must be installed in the cylinder lines only. Refer to ngineering Section for details. 6.0 ƒ.5

3 / 3/ / SRIS Next Generation -Way Optional Features Chart Base Catalog Number Resilient Materials and Suffix Options Other Standard Rebuild Kit Pipe Orifice Stainless Steel NBR FKM PDM / /6 835P00 - l V MO / / 855P0* 855P09 l MH/MS - - / / 83P070 - l V MO / 3/ 83P080 - l V MO /8 3/8 83P07 - l V MO / 3/8 83P07 - l V MO / 3/ 83P076 - l V MO / 83P078 - l V MO l = Standard. * Aluminum body. Dimensions: inches (mm) CR Oxygen Service PTF Urethane Vacuum Manual Operator Mounting Bracket LCTRONICALLY NHANCD Ref. B C D F G H I J K in mm in mm in mm in mm xhaust Pipe 3/8 / / Ref. H B C D / NPT F G J I Ref. B C H / NPT D F K G J I 7

4 / 3/ / SRIS Next Generation Dimensions: inches (mm) Ref. 3, B C H / NPT D F LCTRONICALLY NHANCD.6 K PIP THRAD 3 PLACS G Ref. 5 I J Ø.3 HOLS FOR MOUNTING.87 B A SOL A.56 SOL B P P / PIP THRAD Series 855 NPT / L.96 (6) L 6.50 (65) H 3.97 (0) H.57 (0) W.77 (5).00 Ref Optional Manual Operators H Add Suffix MO MI 0 0 Description Push and turn to lock with flat head screwdriver slot Momentary push in with flat head screwdriver slot W H 3 /8 NPT AUX. PRSSUR PORT L L 855 NAMUR FOOTPRINT MH 0 Momentary push in by hand.6 (3) MS 0 Push and turn to lock by hand.95 () 8

5 ngineering Information Next Generation lectronically nhanced Solenoids (Next Generation) All RedHat Next Generation solenoid valves are rated for continuous duty under the operating conditions outlined within this section. Coil Operating Voltage Ranges All coils are designed for industrial operating voltages and can be used on the following voltage ranges: Voltage Range Minimum Voltage Maximum Voltage 00-0V/50 or 60Hz/DC 85 6 lectrical Specifications Watt lectronic Coils Type Maximum Ambient Temperature 0 F Maximum Cycle Rate Standard Coil Class of Insulation Operation/ Second H Power Consumption The Next Generation solenoid power rating is.0 watt of power for -V DC and.5 watts for - 0V AC/DC, and 00-0V AC/DC. -0V/50 or 60Hz/DC /DC only The coils with voltage ranges of 00-0 and -99 have three lead wires, inches long ( red for power input, and one green lead for grounding where necessary). These two versions are not polarity sensitive. The coil with a voltage range of -/DC has 3 lead wires, one red, one black, and one green. This coil is polarity sensitive. The red lead is the positive, black is the negative, and green is the ground wire. This solenoid is also polarity protected. Reversing the polarity will not damage the coil, but the coil will not function until the correct polarity is applied. Note: The 00-0 voltage range is also suitable for battery charging circuits designed around a 5/DC nominal voltage range. Magnet wire - Class H insulation Lead wire - UL and CSA listed 600 volt leads, 6 strand, 8awg, P coated Overmold LCP Bobbin-LCP 85 NGINRING

6 ngineering Information Next Generation The advanced technology used in the Next Generation coil includes electronic circuitry which may limit the compatibility with certain control system components. The following issues need to be considered when specifying an output card or device to operate the Next Generation coil. An initial inrush current spike is drawn by the Next Generation coil. This inrush spike is 7 msec in duration, which is sufficient time for the core to reach the plugnut. The electrical requirement then drops to the holding value. Inrush Current: The power source, wiring, and output device used need to have surge ratings equal to or greater than the inrush current value (appropriate to the voltage range) specified in the table below. Inrush Current Rating Coil Version Peak Inrush Current (Amps) -/DC /50-60Hz/DC. 00-0/50-60Hz/DC 0.3 Maximum Duration = 7 ms Holding Current: The power source, wiring, and output device used need to have continuous current ratings equal to or greater than the holding current value (appropriate to the voltage range) specified in the table below. The Next Generation coil is suitable for systems using supervisory currents that do not exceed the drop-out currents noted in the table below. Supervisory/Leakage Current Rating Coil Version Drop-out Current (ma) -/DC 0-0/50-60Hz/DC /50-60Hz/DC 7 Important: Supervisory and leakage currents above the drop-out current listed with cause improper operation. Consult your local ASCO Sales office for additional assistance. Solenoid nclosures The Next Generation solenoid coil is fully encapsulated using Dupont Zenite Liquid Crystal Polymer resin (LCP). Zenite (LCP) is a thermoplastic polyester resin which exhibits several advantages over other thermoplastics. The advantages include excellent resistance to a wide range of organic solvents and automotive fluids*, resistance to impact, and long term retention of properties at continuous-use temperatures. *Chemical resistance of Zenite LCP may not be suitable for all applications. Zenite LCP is not suitable for caustic solution. Please consult ASCO for appropriate product solutions. Zenite is a registered Trademark of Dupont Co. Holding Current Rating NGINRING 86 Coil Version -/DC -0/50-60Hz/DC 00-0/50-60Hz/DC Input Voltage Average Holding Current (Amps) Average Holding Volt-Amps (VA) Supervisory/Leakage Currents: The leakage current is defined as a current that is supplied from an output device when the device is in its off or de-activated state. RedHat Next Generation Solenoids are available as: General Purpose/Watertight Intended for indoor and outdoor use and provides protection classifications from NMA Types through X. Class I, Division for Hazardous Locations/Watertight Meets Types through X and is UL listed and CSA certified for Class I, Division, Groups A, B, C, and D and Class II, Division, Groups F and G. Operating temperature code TA (0 C).

7 ngineering Information Next Generation Valve Specifications Maximum Ambient Temperature The maximum ambient temperature is 0 F (60 C). This limit is based on continuous energization with the maximum fluid temperatures as shown on each catalog page. Response Time Response time from fully closed to fully open or vice versa depends on valve size, operating mode, fluids, temperature, inlet pressure, and pressure drop. The response times for Next Generation are defined as: Small direct acting valves 0 to 60 msec Large direct acting valves 5 to 90 msec Internally pilot operated valves: - Small diaphragm types 0 to 00 msec - Large diaphragm types 80 to 50 msec - Small piston types 80 to 50 msec - Large piston types 05 to 00 msec Operation on liquids has relatively little effect on small direct acting valves, however, response times of large direct acting and internally piloted valves may be lengthened by 50% to 00%. Manual Operators Manual operators are provided to operate the valves manually when electric actuation is not provided. There are two basic types of manual operators, momentary and maintained. To determine which type of manual operator is available for your valves, please see the Optional Features Chart on the relevant valve catalog page. Once it is determined that the subject valve can accommodate a manual operator, the chart below will tell you the type of manual operator. The chart also references the relevant cutaway illustration. Cutaway Illustrations Series Number Ref. Manual Operator Suffix Manual Operator Type Illustration Number MO Maintained 3 80, 7, 0,, MO Maintained 86 MS Maintained MS Maintained 6 83 MS Maintained , 6 MO Maintained 830 MO Momentary 830 MS Maintained 6 83 MO Momentary 83 MS Maintained 3 83, 3, MO Maintained 835 MO Maintained 5 87 NGINRING

8 ngineering Information Next Generation Valve Parts in Contact with Fluids Series Body Seals and Discs Disc Holder Core Guide Springs Shading Coil 8030 NBR Stainless Steel Copper Stainless Steel NBR Stainless Steel Silver NBR - 30 Stainless Steel Copper Stainless Steel PTF, NBR Stainless Steel Silver NBR, PA, PTF Stainless Steel Copper Stainless Steel NBR Stainless Steel Silver 86P6 30 Stainless Steel UR Stainless Steel Silver 86R Stainless Steel UR Stainless Steel Silver 86R07 30 Stainless Steel UR Stainless Steel Silver 86R75 30 Stainless Steel UR - 30 Stainless Steel Silver 86R78 30 Stainless Steel UR Stainless Steel Silver 86 NBR Stainless Steel Copper 86R077 LT NBR - - Inconel Copper 86R078 LT NBR - POM Inconel Copper Stainless Steel NBR Stainless Steel Silver 863 NBR Stainless Steel Copper Stainless Steel NBR, FKM - POM 30 Stainless Steel Silver 83 NBR, FKM - POM 30 Stainless Steel Copper 836 NBR POM POM 30, 7-7PH Stainless Steels Copper 837 NBR, FKM, CR - POM 30, 7-7PH Stainless Steels Copper Stainless Steel NBR POM POM 30 Stainless Steel Silver 830 NBR POM POM 30 Stainless Steel Copper 83 NBR POM POM 30 Stainless Steel Copper 83 NBR POM POM 30, 7-7PH Stainless Steels Copper 835 NBR, PA - POM 30 Stainless Steel Copper Stainless Steel NBR, PA - POM 30 Stainless Steel Copper 855 Anodized Aluminum NBR, PA - POM 30 Stainless Steel Copper Note: All core tubes are 305 stainless steel and all cores and plugnuts are 30F stainless steel. 80P033, 80P03, and 80P035 with PA Disc Holder NGINRING 88