BMW Parts and Accessories Installation Instructions

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1 BMW Parts and Accessories Installation Instructions B BMW subwoofer module retrofit kit BMW 3 Series compact (E 46/5) LHD Technical and electrical knowledge required Installation time approx hours, which can vary according to the condition of the car and the equipment in it. Retrofit / Installation kit No Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7.

2 Contents Section Page 1. Important information for the installation of the subwoofer module Preparations Parts list Connection diagram Installation and cabling diagram (for cars with a battery in the boot only) Installation and cabling diagram (for cars with a battery in the engine compartment only) To secure the subwoofer module to the left rear seat backrest To install the subwoofer cables (cars with a battery in the boot only) To install the subwoofer cables (cars with a battery in the engine compartment only) Coding Concluding work Function Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/2

3 1. Important information for installing the subwoofer module Only for use in the BMW dealer organisation. The subwoofer module may only be installed by a specialist workshop that has the required special tools and manuals (servicing, repair, diagnostics, etc.). The BMW subwoofer module may only be fitted in conjunction with the BMW sound module system or BMW hi-fi system. Ensure that the cables/lines are not kinked or damaged as you install them in the car. Additional cables/lines that you install must be secured with cable ties/textile adhesive tape. Item numbers refer only to the overview drawings and to the texts next to the appropriate figure. Subject to technical modifications Required tools and equipment 1/4 inch socket set Cable lamp Crimping pliers Cable lamp Set of flat screwdrivers Angle cutter Set of Torx sockets Combination pliers Textile adhesive tape Sealing compound Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/3

4 2. Preparations TIS instruction No. Conduct a brief test Disconnect the battery Remove the side trim at the rear left and rear right Remove the boot carpet and the foam mat beneath it Remove the boot trims on both sides Additional work for cars with the battery in the engine compartment Remove the battery cover Remove the A pillar trim at the bottom left Remove the B pillar trim at the bottom left Remove the cover under the instrument panel on the left Open the control module box in the engine compartment Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/4

5 3. Parts list A B C Kundeninformation B Legend A Power supply cable B Speaker cable (twisted) C Power cable with fuse and blade terminal contacts 1 Subwoofer module 2 Insulation-piercing connection (5x) 3 Cable tie (15x) 4 Fillister head self-tapping screw 6.3x13 (6x) 5 Retaining washer (3x) 6 Sealing journal (3x) 7 Retaining cam (3x) mounted on subwoofer 8 Customer information Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/5

6 4. Connection overview 1 A A2 A1 A4 A B Item Description Signal Cable colour / Cross-section Connection location in the car Abbreviation / Slot A Power supply cable A1 White 3-pin socket casing To white 3-pin plug casing on the subwoofer module A2 1-pin cable RT With blade terminal contact (1) to fuse holder, branch C1 A3 Cable with 6 mm cable eyelet BR To earth post X1316 A4 1-pin cable WS To the main wiring harness near the McPherson strut mounting at the rear right to the white cable,.35 mm 2 B1 B B5 B4 B2 B B Item B B1 B2 B3 B4 B5 Description Speaker cable (cars without an on-board monitor radio only) Black 4-pin socket casing 1-pin speaker cable 1-pin speaker cable 1-pin speaker cable 1-pin speaker cable Signa l Cable colour / Cross-section Connection location in the car Abbreviation / Slot GE/GR GE/VI BL/GR BL/VI To black 4-pin plug casing on the subwoofer module To audio wiring harness on the left C pillar, brown cable (twisted with yellow) To audio wiring harness on the left C pillar, yellow cable (twisted with brown) To audio wiring harness on the left C pillar, brown cable (twisted with blue) To audio wiring harness on the left C pillar, blue cable (twisted with brown) Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/6

7 4. Connection overview C1 C C B Item Description Signal Cable colour / Cross-section Connection location in the car Abbreviation / Slot C Power cable with fuse C1 Fuse holder with blade terminal To branch A2, 1-pin cable, 2.5 mm 2 C2 Cable eyelet, 6 mm in diameter RT To battery positive pole Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/7

8 5. Installation and cabling diagram (for cars with a battery in the boot only) A4 A2 A1 B1 C1 C2 A3 B2-B B Branch A1 to subwoofer module plug Branch A2 to the installation site of the battery Branch A3 to earth post X1316 at the rear left Branch A4 to main wiring harness at the rear right Branch B1 to subwoofer module plug Branch B2 to the audio wiring harness on the C pillar on the left Branch B3 to the audio wiring harness on the C pillar on the left Branch B4 to the audio wiring harness on the C pillar on the left Branch B5 to the audio wiring harness on the C pillar on the left Branch C1 to branch A2 on the power supply cable A Branch C2 to the battery positive pole Cut off the excess lengths of branches A2, A4, B2, B3, B4 and B5 at their connection sites. Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/8

9 6. Installation and cabling diagram (for cars with a battery in the engine compartment only) C1 A4 C2 A2 A1 B1 A3 B2-B B Branch A1 to subwoofer module plug Branch A2 to the installation site of the battery Branch A3 to earth post X1316 at the rear left Branch A4 to main wiring harness at the rear right Branch B1 to subwoofer module plug Branch B2 to the audio wiring harness on the C pillar on the left Branch B3 to the audio wiring harness on the C pillar on the left Branch B4 to the audio wiring harness on the C pillar on the left Branch B5 to the audio wiring harness on the C pillar on the left Branch C1 to branch A2 on the power supply cable A Branch C2 to the battery positive pole Cut off the excess lengths of branches A2, A4, B2, B3, B4 and B5 at their connection sites. Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/9

10 a 7. To secure the subwoofer module to the left rear seat backrest Remove the sealing journal (6) from the subwoofer module b Align the subwoofer module (1) on the reverse of the left rear seat backrest (2). Dimension a= 5 mm Dimension b = 65 mm Mark the holes () with a permanent marker pen B Drill the holes (2) with a 3.5 mm drill bit and then enlarge then with a 9.5 mm bit B Align the retaining washer (5) over the holes (2). Mark the positions of the holes () with a permanent marker pen. Drill the marked points () with a 2.5 mm drill bit B 4 Screw on the retaining washer (5) will a fillister head self-tapping screw 3.9x2.5 (4) B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/1

11 7. To secure the subwoofer module to the left rear seat backrest 2 Use a coin or a large flat screwdriver to fasten it. 1 2 Place the subwoofer module (1) on the mounting points (2) and secure them with retaining cams (7) B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/11

12 8. To install the subwoofer cables (cars with a battery in the boot only) B2-B5 1 A4 A3 B B1 A1 2 A A B Connect the white 3-pin plug casing (2) on the subwoofer module (1) to branch A1 on the power supply cable A.Connect the black 4-pin plug casing () on the subwoofer module (1) to branch B1 on the speaker cable B. Secure the cables with cable ties or textile adhesive tape. Carefully cut open the wiring harness. 2 A4 Find the white cable from the main wiring harness. Check that the terminal R signal is present. Cable colour white Signal Terminal R Connect branch A4 to the cable with an insulationpiercing connector (2) B Cut branch A2 to the right length and crimp on a blade terminal contact.connect branch A2, to branch C1 on the fuse holder (2).Screw branch C2 to the battery positive pole (22) C2 Secure the cables with cable ties or textile adhesive tape (). A2 C1 C B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/12

13 8. To install the subwoofer cables (cars with a battery in the boot only) B2/B3 Boot on the left. Carefully cut open the wiring harness. 2 Lay branches B2 and B3 on the speaker cable B to the audio wiring harness (2) on the left C pillar and connect them with two insulation-piercing connectors (2). B2/B B Subwoofer speaker cable B B2 GE/GR B3 GE/VI Audio wiring harness (2) brown (twisted with yellow) yellow (twisted with brown) B4/B5 Lay branches B4 and B5 on the speaker cable B to the audio wiring harness (2) on the left C pillar and connect them with two insulation-piercing connectors (2). 2 B4/B B A3 X1316 C pillar at the rear left. Screw branch A3 to earth post X1316. Tie back excess cable lengths, do not cut them B Subwoofer speaker cable B B4 BL/GR B5 BL/VI Audio wiring harness (2) brown (twisted with blue) blue (twisted with brown) Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/13

14 9. To install the subwoofer cables (cars with a battery in the engine compartment only) A3 A2 B2-B5 B B1 1 A1 2 A4 A B Connect the white 3-pin plug casing (2) on the subwoofer module (1) to branch A1 on the power supply cable A. Connect the black 4-pin plug casing () on the subwoofer module (1) to branch B1 on the speaker cable B. Secure the cables with cable ties or textile adhesive tape. Carefully cut open the wiring harness. 2 A4 Find the white cable from the main wiring harness. Check that the terminal R signal is present. Cable colour white Signal Terminal R Connect branch A4 to the cable with an insulationpiercing connector (2) B A2 2 Lay branch A2 1-pin red cable on the power supply wiring harness A, along the audio wiring harness forwards to the installation site of the battery (2). Secure branch A2 with cable ties. A B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/14

15 9. To install the subwoofer cables (cars with a battery in the engine compartment only) Driver s footwell. Lay branch A2 1-pin red cable, through the opening (2) into the control module box on the left of the engine compartment. 2 A B Engine compartment on the left. Carefully cut open the rubber grommet (2) in the front. Carefully push the power cable (), red cable, through the opening you have made in the rubber grommet (2) and then push it through the rubber grommet (22) B Seal the rubber grommet (2) around the opening you cut using sealing compound Lay the power cable (2), red cable, under the cable guide () from the left to the right side of the car. Then on the right-hand side of the car push it through the rubber grommet (22) to the installation site of the battery B C2 Cut branch A2 to the appropriate length and crimp on a blade terminal contact. Connect branch A2, to branch C1 on the fuse holder (2). Screw branch C2 to the battery positive pole (). A B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/15

16 9. To install the subwoofer cables (cars with a battery in the engine compartment only) B2/B3 B2/B B Carefully cut open the wiring harness. Lay branches B2 and B3 on the speaker cable B to the audio wiring harness (2) on the left C pillar and connect them with two insulation-piercing connectors (2). Subwoofer speaker cable B B2 GE/GR B3 GE/VI Audio wiring harness (2) brown (twisted with yellow) yellow (twisted with brown) B4/B5 Lay branches B4 and B5 on the speaker cable B to the audio wiring harness (2) on the right C pillar and connect them with two insulation-piercing connectors (2). 2 Subwoofer speaker cable B B4 BL/GR B5 BL/VI Audio wiring harness (2) brown (twisted with blue) blue (twisted with brown) B4/B B A3 X1316 C pillar at the rear left. Screw branch A3 to earth post X136. Tie back excess cable lengths, do not cut them B Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/16

17 1. Coding This system is not diagnostics-capable and must not be coded. 11. Concluding work Connect battery Complete the commissioning process Reassemble the car by following the instructions for its dismantling in reverse order Print out error memory 12. Function Commissioning and operation are described in the enclosed customer information, BMW Sound Module System. Retrofit / Installation kit No (others see cover sheet) Installation Instructions No Issue date: 7. EN/17

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