SPARE PARTS CATALOGUE THUNDERBIRD TWINSPARK VERSION 2.0 Spare Parts Catalogue Version 2.0

Transcription

1 SPARE PARTS CATALOGUE THUNDERBIRD TWINSPARK VERSION.0 Spare Parts Catalogue Version.0

2 Foreword (A Unit of Eicher Motors Limited) Thiruvottiyur High Road, Thiruvottiyur, Chennai India. Tel : , Fax : Website : customerservice@royalenfield.com distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains Developed & Printed at Jiju Graphics 00 0 Part No. /b, Version.0 / TRAB / Qty. 00 / Jan. 0

3 00-00 General Information For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly follow the below tips on usage of this catalogue ILLUSTRATION Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.

4 00-00 General Information PART NUMBER LIST KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos.. KEY NUMBER (KEY NO.) The numeric key number is provided to serve as the identification of the part with its part number. Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A, A etc. In such cases, key numbers of individual items or group number which make up such assembly / kit are given in illustration.

5 00-00 General Information. PART NUMBER The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part numbers are not given, are not individually serviced.. DESCRIPTION The description of the part assigned to the individual item kit / assembly is mentioned in this column.. QUANTITY The number of individual items, kits or assemblies required for one vehicle is mentioned here. Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the sizes only is applicable, depending upon the repair / matching requirements.. REFERENCE Parts Revision / Modifications related to Technical Service Bulletin Number mentioned in this column. The part numbers which are displayed in this column are meant for reference only (Belongs to Kits Child Part or Not Served Items).. REMARKS Updated / Modified or alternate Part Numbers is provided for reference purpose.. M.O.Q. Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum packed / ordered quantity. It may varies from item to item by Price, Size or Shape as applicable.

6 Contents Group No. Description Page No. Group No. Description Page No.

7 00-0 Group Index - Pictorial 0-0 Engine 0-0 Engine Cover RH 0-0 Crankcase RH - Cover Side 0-0 Cylinder & Head assembly 0-0 Engine Cover LH 0-0 Crankcase LH - Coverside 0-0 Clutch 0-0 Crankcase LH 0-0 Crankcase RH

8 00-0 Group Index - Pictorial 0-00 Gear Train Assembly 0-00 CV Carburetor (BS ) 0-0 Air Filter 0-0 Silencer & Exhaust Pipe 0-00 Handle Bar & Controls 0-0 Control Cables 0-0 Master Cylinder Assembly (Old Type) 0-0 Caliper Assembly (Old Type) 0-0 Master Cylinder Assembly (BBI)

9 00-0 Group Index - Pictorial 0-0 Caliper Assembly (BBI) 0-0 Head Bracket & Steering Stem 0-0 Front Fork (Gabriel) 0-0 Front Mudguard 0-0 Front Wheel 0-00 Fuel Tank 0-0 Seat Assembly 0-00 Rear Shock Absorber & Center Stand Assy. 0-0 Rear Chain & Guard

10 00-0 Group Index - Pictorial 0-0 Swing Arm Assembly 0-0 Rear Wheel 0-0 Rear Brake (Drum) 0-0 Brake Pedal 0-0 Rear Mudguard 0-00 Rider Foot Rest Assy-LH&RH 0-0 Side Panel LH & RH 0-0 Side Decor 0-0 Frame

11 Group Index - Pictorial 0-00 Battery, Battery Carrier and Harness 0-0 Head Lamp & Tail Lamp 0-0 Instrumental Cluster 0-0 Switches and Fitments 0-0 TCI System 0-0 Trafficator Lights 0-00 Tool Kit, First Aid Kit & Helmet Lock 0-0 Special Tools List - A (Common) 0-0 Special Tools List - B

12 00-0 Group Index - Pictorial 0-00 Wall Charts List (Domestic) 0-0 All UCE Service Publication List (Domestic) 0-0 After Market Parts - A 0-0 After Market Parts - B 0-00 Part Number Index -00 SB Checklist for Parts Cat. Update

13 0-0 Engine,

14 0-0 Engine KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0 Engine without Carburetor, Self Starter Motor 00 Crankcase Assembly with Bearings 00 Engine with Self Starter Motor (UCE ES Buffed) 00 W0 API SL Engine Oil - 0 LTS 00 W 0 API SL Engine Oil - 0 LT

15 0-0 Engine Cover RH A 0 Key No s to, to, 0 ( Nos.),, ( Nos.),,,, to, 0 & 0 to A A Alternate Type to A 0 0 A ( Nos.),, (0 Nos), ( Nos), ( Nos), ( Nos) & 0 0

16 0-0 Engine Cover RH KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE A 0 RH Cover Assembly Complete A 0 Cap, Oil Filter Sub Assembly A 00 Kick Boss Repair Kit (TBTS) A 0 Bolt Reapir Kit RH Crankcase Cover 0 Cover RH Sub Assembly 0/d Jet, Crankshaft RH 0 00/b Oil Seal, Crank Feed x 0 x 00 Circlip N 0 00 Pulser Coil Fixing Screw (Hex Socket Head Cap Screw MX) 0 0/a Hex Socket Head Cap Screw -M x 0. Grade SB - Alternate No /a Allen Screw - Mx0 SB - Old Type 0 0/i Gasket - Cover RH 0 Hex. Screw, M X 0 0/h Gasket, Cover Plate 0 0/d Cover Plate, Breather Chamber 0 Hex Flange Bolt M X X 0 00/c Cap, Oil Filter - Powder Coated Old Type, Not Serviced 00 Cap, Oil Filter - Buffed New Type 0/c Gasket, Cap Oil Filter 0/a O - Ring, Filter Cap 00/b Spring 0 00/a Washer 0 00/a O - Ring Cap Oil Filler 0 Buffed MOQ Nos. SB - 0

17 0-0 Engine Cover RH A 0 Key No s to, to, 0 ( Nos.),, ( Nos.),,,, to, 0 & 0 to A A Alternate Type to A 0 0 A ( Nos.),, (0 Nos), ( Nos), ( Nos), ( Nos) & 0 0

18 0-0 Engine Cover RH KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE 0/a Screw Spring Cap 00/a Spring Cap 0 00/a O - Ring 0 00/a Element - Oil Filter 0/a Hex.Socket HD. Cap Screw, M X 0 0 /a Copper Washer Hex.Socket HD. Cap Screw, M X 0 0 Oil seal Kick Starter, g0 x x double lip 0 0/a Hex.Socket HD. Cap Screw, M X Hex.Socket HD. Cap Screw, M X 00 00/c Oil Level Window 00/a Circlip Oil Level Window SB - 0 > Sep. 00 Cover RH - Powder Coated SB - Not Serviced 0 Cover RH - Buffed SB - Old Type, Not Serviced 0 Cover RH - Buffed SB - New Type /a Washer, Inspection Screw 0/e Inspection Screw, Ignition Timing 00 Hex.Socket HD. Cap Screw, M X Hex.Socket HD. Cap Screw, M X /a O - Ring 0/b Oil Filler Cap, Metal Old Type, < Feb. 0/a Oil Filler Cap, Plastic (Cover RH) New Type, > Mar. 0 SB - > Mar. 0 MOQ Nos. 0 Old Type, Not Serviced 0

19 0-0 Engine Cover RH A 0 Key No s to, to, 0 ( Nos.),, ( Nos.),,,, to, 0 & 0 to A A Alternate Type to A 0 0 A ( Nos.),, (0 Nos), ( Nos), ( Nos), ( Nos) & 0 0

20 0-0 Engine Cover RH KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0 Sealing Washer X. 0/e Bolt Breather Old Type, < Feb. (N.S.) /a Bolt Breather New Type, > Mar. /a Clip Breather Pipe (Hose Clip Large) Old Type, < Feb. (N.S.) 0 /a Clip Breather Pipe New Type, > Mar. 0 0/c Breather Pipe 0 0/e Kick Start Crank Assembly 0/c Lever Kick Start /c Sleeve Rubber Kick Start Lever Spring Kick Crank 0/c Served in Kit, Ref. A Ball Dia. 00 Served in Kit, Ref. A Washer 0/b Served in Kit, Ref. A Circlip 0 0/d Served in Kit, Ref. A Hex Nut M Boss, Kick Start Crank /c Served in Kit, Ref. A Hex Bolt M X 0 L /d Plug Dummy 0/b Plug ID. mm Restrictor - LEE Plug 0 00/d Lever Kick Starter Crank Alternate Type 0/c Boss, Kick Start Crank Alternate Type, Not Serviced 00/d Kick Start Crank Assembly Alternate Type 0/b Pin Kick Start Crank Not Serviced, Ref. Key No.

21 0 0-0 Crankcase RH - Cover Side A A (0cc) Key No s,,,, A Key No s & A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A 0 A 0

22 0-0 Crankcase RH - Cover Side KEY No. Part Number A 00/f Oil Pump Assembly A 00/c Cam Gear Assembly - Exhaust with Decompressor Assembly A 000/a Gear Changer Assembly A 0 Cover Kick Start with Oil Seal A Eccentric Cam Spindle Repair Kit - STD A 0 Eccentric Cam Spindle Repair Kit - 0.mm oversize A Eccentric Cam Spindle Repair Kit - 0.mm oversize 00 Hex. Socket HD. Cap Screw, M X Circlip - Oil Pump /b Pump Drive Pinion 0/a O Ring, Oil Pump Outlet 0/a O Ring, Oil Pump Base 0 0/a O Ring, Oil Pump Inlet 0 00/b Cover Starter Motor 0/b Button Head Screw M X 0. X 0 - G Stainless Steel 00/a Hex Socket Head Cap Screw M X 0 00/f Starter Motor Assembly UCE0 0/b Restrictor (Lee Plug. MM) - RCC 0 00/d Plug dummy hole 00/b Hex. Socket Head Cap Screw, M X SS 0 Pivot Bearing, Rocker Shaft Upper - Powder coated Old Type, Not Serviced 0 Pivot Bearing, Rocker Shaft Upper - Buffed New Type 0 O Ring Black Nitrile Rubber 0 00/b Return Spring Gear Change 0 0/f Spacer DESCRIPTION QTY. REFERENCE REMARKS SB - MOQ Nos. 0

23 0-0 Crankcase RH - Cover Side A A (0cc) Key No s,,,, A Key No s & A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A 0 A 0

24 0-0 Crankcase RH - Cover Side KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 0/a O Ring 0/d Stop Pin 0 00/f Spring, Gear Change Striker 0 0/e Dowel, Lower Pivot Bearing 0 0/f Assembly, Gear Lever Shaft 0/h Lower Pivot Bearing, Rocker Shaft Bottom 0/b Spacer - Shaft, Gear Lever 0 0 Hex. Socket Head Cap Screw, M X 0 0 Tappet Door - Powder coated Old Type, Not Serviced 0 Tappet Door - Buffed New Type 0/c CSK Socket Head Screw M X 0. X 0/a Fly Wheel Magneto Assembly (mm dia MTG holes) Old Type, Not Serviced 00/a Fly Wheel Magneto Assembly Phase (White) mm dia MTG holes 0/a Fly Wheel Magneto Assembly mm dia MTG holes 00/a Rotor and Reluctor Assembly Old Type /a Rotor and Reluctor Assembly (Color Olive Green) SB - New Type 0/a Stator and Pulser Coil Assembly (ES) - PHASE-0CC SB - mm dia MTG holes 00/a Stator and Pulser Coil Assembly (ES) - PHASE-0CC SB - mm dia MTG holes 000/a Magneto Key 0/a Plain Washer mm Old Type, < Feb. (N.S.) 00/a Plain Washer M New Type, > Mar. 00 Hex. Nut M X. 0 0/a Hex. Socket Head Cap Screw, M X 0 0 0/a Hex. Socket Head Cap Screw, M X 0 00/j Cam Steady Plate 0 0 SB - 0

25 0-0 Crankcase RH - Cover Side A A (0cc) Key No s,,,, A Key No s & A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A Key No s (Qty. Nos.,, & ) A 0 A 0

26 0-0 Crankcase RH - Cover Side KEY No. Part Number 0/a Dowel mm 0 000/b Nut - Cam Spindle Adjuster 0 00/b Shim, Cam Gear 0 0 0/a Dowel Pin 0 00/d Cam Spindle Adjustable (Standard Size) 000/c Cam Spindle Adjustable (0. mm over Size) 00/c Cam Spindle Adjustable (0. mm over Size) 00/c Cam Sleeve /a Cam, Gear - Inlet Sub Assembly 0/b Spring Kick Start 00/a Hex Screw Mx 0 0 Cover, Kick Start Shaft - Powder Coated Old Type, Not Serviced 0 Cover, Kick Start Shaft - Buffed New Type 000/b Hex Socket Button Head Screw M X 0 0 Oil Seal Kick Starter G0 X X Double Lip 0 0/e Nut, Sleeve Gear 0 0/d Tab Washer 0/c FD Sprocket Teeth 0/f Distance Piece 0 Oil Seal (0C - X X Double Lip) 00/a Copper Washer Applicable > May 0/a Hex. Flanged Bolt M X. X (Oil Drain Bolt) Applicable > May 0 Copper Brush Set for Starter Motor (0cc) DESCRIPTION QTY. REMARKS REFERENCE Modified Mtrl. MOQ Nos. 0

27 0-0 Cylinder & Head Assembly A New Type Key No s (Qty. Nos.,,,, ), (Qty. Nos. ),,,, 0, A A Key No s 0 & Key No s 0 & A A Key No s & Key No s & A A Key No s 0 & Key No s & A Key No s (Qty. Nos., & ), (Qty. Nos. ),, 0 &, A Key No s,0,, (Qty. Nos.) Old Type

28 0-0 Cylinder & Head Assembly KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 00/d Cylinder Head Assembly (0cc) SB - Old Type, Not Serviced 0 Cylinder Head Assembly (0cc) Complete with Valve New Type Powder Coated A 0000 Cylinder barrel & Piston with Rings Assembly (0cc) A 00 Spark Plug Kit UCE 0cc Domestic 0 Rocker Cover with Gasket - Exhaust (Old Type) 0 Rocker Cover with Gasket - Exhaust (New Type) 0 Rocker Cover with Gasket - Inlet (Old Type) 0 Rocker Cover with Gasket - Inlet (New Type) A 0 Roker Bearing Set with Rocker Arm - Exhaust - UCE A 0 Roker Bearing Set with Rocker Arm - Inlet - UCE A Valve Repair Major Kit (UCE 0cc) 0 Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats) 0 Cyl. Head Sub Assy. (Cylinder Head, Valve Guide, Valve Seats) 00 Rocker Cover - Inlet 0 Rocker Cover - Inlet 0 A A A A M & M0 Plugs SB - Powder Coated, Old Type Powder Coated, New Type Old Type Powder Coated - Not Serviced SB - Buffed Rocker Cover - Inlet ( Common) SB - Buffed New Type 00 Rocker Cover - Exhaust Old Type Powder Coated - Not Serviced 0 Rocker Cover - Exhaust SB - Buffed 0 Rocker Cover - Exhaust (Common) SB - Buffed New Type 0/h Hex. Head Screw Rocker Cover MTG. SB - Old Type, < Feb. /a Bolt (Rocker Cover) New Type, > Mar. 0/h Hex. Head Screw Rocker Cover MTG. Old Type, < Feb. /a Bolt (Rocker Cover) New Type, > Mar.

29 0-0 Cylinder & Head Assembly A New Type Key No s (Qty. Nos.,,,, ), (Qty. Nos. ),,,, 0, A A Key No s 0 & Key No s 0 & A A Key No s & Key No s & A A Key No s 0 & Key No s & A Key No s (Qty. Nos., & ), (Qty. Nos. ),, 0 &, A Key No s,0,, (Qty. Nos.) Old Type

30 0-0 Cylinder & Head Assembly KEY No. Part Number DESCRIPTION QTY. New Type, > Mar. Washer Seal Old Type, < Feb. (N.S.) Washer Seal Rocker Cover New Type, > Mar. /c Hex. Head Screw - Rocker Cover Old Type, < Feb. (N.S.) /a Bolt Rocker Cover New Type, > Mar. /a Washer Seal Old Type, < Feb. (N.S.) 0 0/a Washer Seal Rocker Cover New Type, > Mar. 0 0/e Rubber Gasket, Rocker Cover - Inlet Old Type 0/c Rubber Gasket, Rocker Cover - Inlet (Common) New Type, Common UCE 0/e Rubber Gasket, Rocker Cover Exhaust Old Type 0/c Rubber Gasket, Rocker Cover Exhaust (Common) New Type, Common UCE 0/a Hex. Socket Head Cap Screw, M X 0 0 0/n Rocker Bearing Set - Exhaust 0/n Rocker Bearing Set - Inlet 0/h Rocker Arm - Exhaust 0/g Rocker Arm - Inlet 0/a Dowel ( mm) 0 00/a Retainer, Spring 000/a Split Collar (Valve Collet) 0 000/b Valve Spring 00/a Valve Stem Seal 00/a Seat, Spring /a Spark Plug - M, WRDC 0/a Spark Plug - M0 - Bosch (UR DC) Washer Seal 0/a Washer Seal Rocker Cover 0/f 0/a SB - MOQ Nos. Old Type, < Feb. (N.S.) 0/f REMARKS REFERENCE SB - SB -

31 0 0-0 Cylinder & Head Assembly A New Type Key No s (Qty. Nos.,,,, ), (Qty. Nos. ),,,, 0, A A Key No s 0 & Key No s 0 & A A Key No s & Key No s & A A Key No s 0 & Key No s & A Key No s (Qty. Nos., & ), (Qty. Nos. ),, 0 &, A Key No s,0,, (Qty. Nos.) Old Type

32 0-0 Cylinder & Head Assembly KEY No. Part Number DESCRIPTION QTY. REFERENCE MOQ Nos. 0 Cylinder Head (0cc) 0/e Valve Exhaust (0cc) 0/e Valve Inlet (0cc) 0/b Damper Pad LH - Cylinder Head 0 0/b Damper Pad - Cylinder Barrel Tapper 00/b Damper Pad Straight - Cylinder Barrel 0/b Damper Pad RH - Cylinder Head 0/a Stud - Exhaust Old Type, < Feb. (N.S.) 0 00/a Stud - Exhaust New Type, > Mar. 0 0/a Piston Assembly with Rings (Std size) Kit 0cc Piston Assembly with Rings (0. mm over size) Kit 0cc Piston Assembly with Rings (0.0 mm over size) Kit 0cc Piston Assembly with Rings (0. mm over size) Kit 0cc 0 Not Serviced REMARKS Alternate No. Ref. A Circlip 0 X 0 Piston Ring Set Std (0cc) 000/a 0 0/d Push Rod Assembly, Exhaust 0/d Push Rod Assembly, Inlet - UCE 0/c MLS Gasket (Cylinder Head to Cylinder Barrel) (0cc) 00/a Dowel Pin, Inlet 0 00/a Dowel Pin, Exhaust 0 Cylinder Barrel Assembly (0cc) 00/g Gasket (Cylinder Barrel to Crankcase) 0 0/c Valve Seat Insert - Inlet Alternate Ref. A 000/ Valve Seat Insert - Exhaust Alternate Ref. A 0/c Valve Guide Alternate Ref. A 0 Powder Coated

33 0-0 Engine Cover LH A to 0 & LOCTITE A & A (Qty. Nos. & ), 0 0

34 0-0 Engine Cover LH KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0 Cover LH Assembly A 0 LH Cover Sub Assembly A Seal and Bolt Repair Kit LH Engine Cover - TBTS 00 Clutch Operating Lever and Clevis Sub Assembly 0/e Spring, Clutch Operating Lever 0 0/a Lock Pin Spring, Clutch Operating Mech Oil Seal INA G X X, Clutch Operating lever 00/f Gasket LH Cover SB - Liquid Gasket (Loctite ) 0 Bush Cover, LH - Buffed 00/b Buffed 00 Not Serviced (Ref. A) /a Copper Washer Hex Socket Head Cap Screw M X /a Oil Seal X 0 X SB - 0 Old Type, Not Serviced 0/a Oil Seal SB - 0 New Type 0/a Hex Flange Bolt MXX /a Sleeve, Gear Lever - Rubber 0 0/c Gear Pedal Assembly (Lever) 00/a O - Ring (Plug) /a Oil Filler Plug Old Type, Not Serviced 00/c Oil Filler Plug New Type 00/e Clutch Cable Assembly 0/a Dowel 0 0

35 0-0 Crankcase LH - Cover Side A Key No s & in Group 0 A 0 0 0

36 0-0 Crankcase LH - Cover Side KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/e Sprag Clutch Assembly (Steiber) SB - Old Type, Not Serviced /a Sprag Clutch Assembly (Tsubaki) SB - New Type 00 Hex. Socket Head Cap Screw, M X 0 00 Hex. Socket Head Cap Screw, M X 0 Housing Starter Drive - Powder coated 00 Housing Starter Drive - Buffed 00 Hex. Socket Head Cap Screw, M x /a Nut MX, Flange Nyloc Type Old Type, < Feb. (N.S.) 0 00/c Flange Nyloc Type Nut MX New Type, > Mar. 0 0/a Dowel (mm) 0 0/b Neutral Switch with Packing 0/g Collar, Mainshaft 0/c Clutch Assembly Complete ( Plates) 0 0/c Plain Washer 0 0/a Nylock Nut M X. 0 0 Ball Bearing 00 0/k Clutch Push Pad 000/d Stud M X 0 L 00/d Stud M X L 0 /a Copper Washer (for Stud) 0 00/d Stud M X L Hex. Socket Head Cap Screw, MX0 0 00/d Auto Chain Tensioner Assembly with O Ring A 00 Not Serviced, Old Type

37 0-0 Crankcase LH - Cover Side A Key No s & in Group 0 A 0 0 0

38 0-0 Crankcase LH - Cover Side KEY No. Part Number 0 0/a O Ring, Chain Tensioner Assembly 0 00/d Stud M X L 0 00 Hex. Socket Head Cap Screw, M X /e Stud, Chain Tensioner Pad 0 00/d Chain Tensioner Pad 00/a Bush, Chain Tensioner Pad 0/ Plain Washer - C.T. Pad Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0 Hex Nut (M) - Tensioner Pad 0 0/b Primary Chain 00 Hex. Head Screw M X. X 0 /a Hex Flange Screw M X. X 00/f Washer M Thick MM 0 Engine Sprocket (Tsubaki) 0 DESCRIPTION QTY. REFERENCE SB - REMARKS MOQ Nos. N.S., Alt. No. /a 0/c 00 Needle Bearing - SCE SNL - C 00/i Distance Washer, Sprag Clutch 00 Hex. Socket Head Cap Screw, MX 00/d Stud M X 0 L 0 000/f Gear - Jack Shaft 00/a Key - Jack Shaft 0 00 Circlip XN (Jack Gear) 0 00/c Shaft, Double Gear 0 00/d Double Gear - Starter Drive Gasket Netural Switch With bush 0

39 0-0 Clutch A (Qty. Nos. & (Qty. Nos.) A

40 0-0 Clutch KEY No. Part Number A 0/e Clutch Assembly Complete ( Plates KIT) A Clutch Plates Kit (UCE 0) 00 Hex. Screw M X X 0 0 Ball Bearing 00 0/b Bearing Cup 0/b Holder, Clutch Spring 0/b Clutch Spring 0/d Clutch Hub / Back Plate 0/c Clutch Friction Plate 0/c Clutch Plain Plate 0/b Wheel Clutch - ( Plates type) 0 0/b Thrust Washer 0/b Clutch Drum / Sprocket 0 Needle Roller Bearing SCE DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos.

41 0 0-0 Crankcase LH 0

42 0-0 Crankcase LH KEY No. Part Number DESCRIPTION QTY. REFERENCE MOQ Nos. /a Flange Hex Nut - M X. /a Flange Hex Nut - M X. 000/d Stud, M X L 000/g Jack Shaft 00/ Circlip X N (IS:0) Ball Bearing 0 C ( X X) 000/e Bearing Spacer Crankcase LH 0 000/c Bearing Spacer - LH Crankshaft 0 0/a NU0E Cylinderical Roller Bearing with Cage, Single Row Roller Bearing NU 0 C ( X X ) 00/f Washer, Thrust /a Needle Bearing Counter Shaft 00/a Hex. Socket Head Cap Screw, M X 0. X 0 00/c Retainer Plate, Main Shaft Bearing 0 00/d Stud M X L 0 00 Ball Bearing 00, C (G/B Main Shaft) 00/a Copper Washer M 0/a Copper Washer M 00/a Nut M - Cylinder Head 0/a Nut M - Cylinder Head (Cap Nut) SB - REMARKS New System (+) 0 Old System (All ) 0 Not Serviced Old Type, Not Serviced SB - Old Type, Not Serviced SB - New System (+)

43 0-0 Crankcase RH A Key No s to LOCTITE A Key No s 0 to 0 A Key No s to 0 0 A 0 0 A

44 0-0 Crankcase RH KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 00 Kick Starter Shaft Assembly A 00/b Kick Start Shaft Sub Assembly A Kick Pawl, Plunger and Spring Kit 00/b Hydraulic Valve Lifter Roller (Tappet) /a Flange Hex Nut - M X. /a Flange Hex Nut - M X. 0/a Nut M -Cylinder Head (Cap Nut) SB - 0/a Copper Washer M SB - 000/d Stud, M X 0/e Bracket - Pin - Hydraulic - Tappet 00 Hex. Socket Head Cap Screw, M x 0 0 Needle Roller-NRB-Type-BP-Dia. X L 0 000/b Dowel - Hallow (Centre Crankcase) Bearing NRB (NBI 0 X X 0) 00 Locating Pin, (Pivot) - NRB X. 0 00/a Needle Bearing - RH Crank 00/f Washer, Thrust 0 00/b Needle Bearing RH 00/m Sleeve Gear 00 Needle Bearing 00 Circlip N 0 000/c Washer Thrust 0 0/d Kick Start Gear with Bush T SB - New System (+) 0 Old System (All ) 0 New System (+) Alternate Bearing - INA Make

45 0-0 Crankcase RH RH 0-0 Crankcase A Key No s to LOCTITE A Key No s 0 to 0 A Key No s to 0 0 A 0 0 A

46 0-0 RH RH 0-0Crankcase Crankcase KEY No. Part Number 0 0/k Kick Starter Shaft 0/b Pawl Kick 0/b Plunger Kick 0 0/a Spring Kick 0 00/ Circlip x N 0 0/a Deep Groove Ball Bearing Sleeve Gear 00/c Pawl, Cam Plate 00/b Spring Index, Pawl 0 00 Machined Washer. 0 00/a Flange Nyloc Nut M X 00/a Hex Nut MX ( U-type Nut) /a Hex Socket Head Cap Screw M X 0. X 0 0/c Oil Thrower 0 /a Hex Screw M X 0 /b Stop Plate (KSS) 0 0 Hex. Flange Bolt Mx 0 00/d Sump Drain Cap Assembly with Magnetic Tip 00/b O Ring - Drain Cap 0 00/g Suction Filter Assy 0/d Magnetic Plug Assembly (Oil Drain Bolt) /a Washer Drain Plug (Inspection Screw Ignition Timing) 0/f Bolt, Pawl /a Bolt, Pawl 0 DESCRIPTION QTY. REFERENCE SB - SB - REMARKS MOQ Nos. Not Applicable Old Type, < Feb. (N.S.) New Type, > Mar.

47 0-0 Crankcase RH A Key No s to LOCTITE A Key No s 0 to 0 A Key No s to 0 0 A 0 0 A

48 0-0 Crankcase RH KEY No. Part Number 0/d DESCRIPTION QTY. Crank Shaft Assembly (ES) Loctite (Alternate : Liquid Sealant 0) REFERENCE REMARKS MOQ Nos. 0 0 Hex Flange Bolt M X 0 /a Copper Washer 0 0/b Cap, Pivot Pin 0/a O Ring, Oil Pump Outlet 00 O Ring - Rock Shaft Pivot 0 0/c Pivot, Cam plate 0/d Crank Pin SB - 0 0/c Connecting Rod Assembly SB - 0/b Bearing Needle Roller - Conrod SB -

49 0-00 Gear Train Assembly A Key No s to A A Key No s ( Nos), to 0 A Key No s,, A 0 A 0

50 0-00 Gear Train Assembly KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 0 Lay Shaft Sub Assembly A 0/b Main Shaft Sub Assembly A 0 Cam Plate, Neutral Pin with Rollers Complete UCE 00/a Ratchet Roller Cam Plate Assembly 0/e Not Serviced, Ref. A 00/ f Selector Fork RH 00/ f Selector Fork Centre 000/ f Selector Fork LH 00/a Selector Fork Shaft 0 Circlip (0N) 0 00/g Lay Shaft st Gear Assembly (with Bush) 000/c Washer Thrust /g Lay Shaft rd Gear / th double gear 0/d Lay Shaft 00/e Washer, Thrust M & LS 0/b Lay Shaft nd Gear Assy. (with Bush) 000/d Lay Shaft High Gear T 000/c Main Shaft nd Gear 00/k Main Shaft 0/a Main Shaft th Gear Assembly (with Bush) 00 Circlip 0/a Main Shaft rd Gear Assembly (with Bush) 0 00/h Main Shaft st Gear

51 Gear Train Assembly A Key No s to A A Key No s ( Nos), to 0 A Key No s,, A 0 A 0

52 0-00 Gear Train Assembly KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/b Neutral Pin, Finder 0 0/a Washer Special Cam Plate Assembly

53 0-00 CV Carburetor (BS ) A A A A A Key No s,,,, Key No s & Key No s & Key No s, & 0 Key No s, & A

54 0-00 CV Carburetor (BS ) KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0 Mixture (Pilot) Screw Repair Kit CV Carb BS A 0 Drain Screw Repair Kit CV Carb BS A 0 Drain Pipe Kit CV Carb BS A 0 Idle Screw Repair Kit CV Carb BS A 0/a Piston Valve and Diaphragm Assembly Kit - CV Carb. BS 0/g Carburetor BS 0/h Carburetor BS 00 Top Cover Fixing Screw 0 0/a Diaphragm Top Cover 0/a Piston Valve Spring 00 Jet Needle Plate Fixing Screw 0 00 Jet Needle Fixing Plate 0 00 Jet Needle Retainer Spring 0 00 Jet Needle Washer - CV Carb 0 00 Jet Needle - Ring (CV Carb) 0 0 0/a Jet Needle 0/a Clip, Air Vent 0 Diaphragm - CV Carb 00 Diaphragm Retainer Ring - CV Carb 0/a Air Vent Hose Old Type, Not Serviced 0/a Air Vent Hose - CV Carb New Type Not Serviced 00 Old Type, Pilot Air Screw Thread Type, < Mar. New Type, Pilot Air Screw Press Fit, > Apr. N.S., Alt. No. Ref. A 0

55 0-00 CV Carburetor (BS ) A A A A A Key No s,,,, Key No s & Key No s & Key No s, & 0 Key No s, & A

56 0-00 CV Carburetor (BS ) KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/a Needle Jet 0/a O Ring 0 0/a Main Jet Holder 0/a Main Jet (BS-0) 00 Float Pin - CV Carb 0 00 Float Pin Fixing Screw - CV Carb 0 00 O Ring Float Chamber Cover 00 Float Assembly with Needle Valve - CV Carb 000 Float Body Assembly Old Type Not Serviced Without O Ring Drain Screw < Mar. 0/a Float Body Assembly New Type Alt.No.000 With O Ring type Drain Screw and L Type Bend, > Apr. Spring Washer 0 00 Screw Assembly Bowl MTG. - CV Carb 0 0/a Hose Drain Alternate No. Ref. A 00 Screw - Drain Alternate No. Ref. A 00 Idle Adjuster Screw - CV Carb Alternate No. Ref. A 00/a Packing, Idle Adjusting Screw Alternate No. Ref. A Spring, Idle Adjusting - CV Carb Alternate No. Ref. A 0 00/a Pilot (Slow) Jet (BS -.) 0/a Pilot Air Jet 00 Clip Drain Hose 0/a Plunger Assembly - CHOKE Alternate No. Ref. A 0

57 0-00 CV Carburetor (BS ) A A A A A Key No s,,,, Key No s & Key No s & Key No s, & 0 Key No s, & A

58 0-00 CV Carburetor (BS ) KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 000 O Ring Pilot Screw Alternate No. Ref. A 0 00 Washer Pilot Screw Alternate No. Ref. A 0 00 Spring Pilot Screw Alternate No. Ref. A 0 / Clip Carb Flange 0/b Flange (Carburetor to Cylinder Head) 0 00/a O Ring Flange 0/a SS Hex Socket Head Cap Screw M X 00 SS Hex Socket Head Cap Screw M X /a Copper Washer - Sealing 0/b Adjuster C Pilot (Mixture) Screw 0/a O Ring - Mixture Screw 0/a SB - New Type 0 Old Type, Not Serviced 0 Modified Taperness Alternate No. Ref. A Alternate No. Ref. A 0 O Ring - Drain Screw Alternate No. Ref. A 0 Piston C.V Carburetor (BS ) Alternate No. Ref. A

59 0-0 Air Filter A to A New Type Old Type,,, & (Qty. Nos. ) 0

60 0-0 Air Filter KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0 Air Filter Assembly Complete A /b Air Filter Assembly Hex Screw M X /a Flange Hex Bolt M X 0 /a Flange Hex Bolt M X Old Type, < Feb. (N.S.) 0 0/a Flange Hex Bolt M X New Type, > Mar. 0 /c Air Filter Body 0 Hex Nut M /b O -Ring /a Air Filter Element 0/d Cover, Filter Element 0 Slotted Cheese Head Screw M X 0 T 0 0/d Lid - Air Filter 0 Star Head Screw M X T 0 0 0/a Air Polution Sticker 0 00/a Clip Hose 00/b Outlet Bellow - Air Filter /b Hose Clip SB - 0/ Washer SB - 0/a Plain Washer, M Old Type SB - 0 Not Serviced Old Type (Loose Nut) 0 Old Type, < Feb. (N.S.) New Type, > Mar. 0

61 0 0-0 Silencer & Exhaust Pipe A All Except,, & 0

62 0-0 Silencer & Exhaust Pipe KEY No. A 0 Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0 Silencer Assembly Complete 0/d Exhaust Pipe - BS II 00/c Exhaust Pipe - BS III Not Serviced 0/a Exhaust Pipe Assembly New Type 00/a Gasket Ring Exhaust (Pipe) Old Type, Not Serviced 00/a Gasket Ring Exhaust (Pipe) New Type 0 /a Flanged Hex. Nut M X. Old Type, < Feb. (N.S.) 0 00/a Flanged Hex. Nut M X. New Type, > Mar. 0 0/a Exhaust Guard - BS II 0/a Exhaust Guard - BS III Not Serviced 0/a Exhaust Guard New Type 0/a Mushroom Head Screw M X 0. X Old Type, Not Serviced /a Philips Pan Head Screw M X.0 X New Type 0 0/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0 Hex. Screw, M X Old Type, < Feb. (N.S.) 0 /a Flange Hex. Bolt M X New Type, > Mar /a Hex Socket Head Cap Screw M X 000 Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer, M New Type, > Mar. 0 0/a Silencer SB - Old Type, Not Serviced 0/ f Silencer SB - New Type (Reduced Length) SB -, 0 SB - 0 Not Serviced Not Serviced 0

63 0-0 Silencer & Exhaust Pipe A All Except,, & 0

64 0-0 Silencer & Exhaust Pipe KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. /b Flanged Hex, Bolt MX.X0 Old Type, < Feb. (N.S.) 0 0/a Flanged Hex, Bolt MX.X0 New Type, > Mar. 0 0/a Bracket, Front MTG Silencer Old Type, Not Serviced /a Bracket, Front MTG Silencer New Type 00 Hex. Nut M Old Type, < Feb. (N.S.) 0 0/a Hex. Nut M X New Type, > Mar. 0 0/a Washer M New Type 0 00/b Bracket Silencer Rear Mounting New Type

65 0-00 Handle Bar & Controls A A A A A,,, to (Qty. Nos., & ) ( Qty. Nos. ) & 0, & & 0 & A

66 0-00 Handle Bar & Controls KEY No. Part Number A 00/a Handle Bar Assembly A Mirror Set - Thunderbird Kit A 0 Clutch Switch Repair Kit (TBTS) A 0 Clutch & Front Brake Lever Kit - (BBI) (TBTS) Powder Coated, Black A 0 Clutch & Front Brake Lever Kit - (Pricol) (TBTS) Powder Coated, Black 0/c Handle Bar 0/a Switch Module RH 0/a Rotor Grip Assembly 00/a Damper Weight 0/c Counter Weight Screw, M X 0 0 /a Rear View Mirror - RH /a Rear View Mirror - LH /a Dummy Grip 0/a Switch Module LH 0 0/a Clutch Switch /a Lever Assembly LH 0 Lever RH (Master Cylinder Assembly) 0/a Add on Lead Clutch Switch 0/a Screw Clutch Switch 0 Stud Release Lever Screw 0 Washer 0 Nut Nylock 0 /b Cable Strap Small Old Type, Not Serviced 00/a Cable Strap - Black (Tie) New Type 00/a Lever LH ( Clutch) 0 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0

67 0-0 Control Cables A, &

68 0-0 Control Cables KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 0 Control Cable Kit (Thunderbird Twinspark) 0/a Throttle Cable 0 00/e Clutch Cable 0/a Speedo Cable Assembly 0 /c Cable Strap Inches 0 /c Cable Strap Inches 0 SB - Length Modified 0

69 0-0 Master Cylinder Assembly (Old Type) A Key No s to, (Qty. Nos., ), to & A A Key No s, (Qty. Nos. ), (Qty. Nos. ) 0

70 0-0 Master Cylinder Assembly (Old Type) KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. /a Master Cylinder Assembly Set 0/b Master Cylinder Assembly Set with Lever A 0 Brake Hose and Banjo Bolt Kit - Pricol (TBTS) 0 Casket Philips Head Screw 0 0 Cover 0 Diaphragm 0 Banjo - Bolt Kit 00 Screw - Lever 0 Lever - Disc Brake Bolt Clamp 0 0 Nut - Lever 0 Clamp, Mirror Mounting 0 00 Switch Assembly Kit 0 Piston Sub Assembly 0 Circlip 0 0 Boot 0 00/d Socket Button Head Cap Screw 0 0/b Disc 0 Banjo Bolt 0/a Washer 0 0/a Brake Hose - Pricol Plate Diaphragm A Not Serviced

71 0 0-0 Caliper Assembly (Old Type) A A page No. 0 & (A,,, in Page No. ) A A to A (Qty. Nos., & ),, & 0

72 0-0 Caliper Assembly (Old Type) KEY No. Part Number A 00/a Disc Brake Assembly Kit - Pricol (TBTS) A 0/b Caliper Assembly - Pricol A 0 Caliper Seal & Piston Kit - Pricol (TBTS) 0 Pad Assembly Caliper 0 Dust Seal 0 Seal Piston 0 Piston 0 Spring Pad 0 Body Caliper 0 Boot Caliper - Pricol 0 0 Pin Bolt 0 0 Grub Screw Banjo Bolt 0 0 Washer (Copper) 0 0 Bleed Screw 0 Cap - Bleed Screw 0 00 Bellow 0 0 Mounting Bracket Assembly 0/a Hex. Flange Bolt M X 0 0 Brake Pad RH 0 Served in Kit, Ref. Key No. Brake Pad LH 0 Served in Kit, Ref. Key No. DESCRIPTION QTY. REMARKS REFERENCE Old Type MOQ Nos.

73 0-0 Master Cylinder Assembly (BBI) A A to,,,,,,, 0,, (Qty. Nos. & ) A (Qty. Nos) (Qty. Nos), A (Qty. Nos. ),, & A 0, 0 & 0 0

74 0-0 Master Cylinder Assembly (BBI) KEY No. Part Number A 0/a Master Cylinder Assembly - (BBI) A 0 Brake Hose and Banjo Bolt Kit - (BBI) A 00 Reservoir Cover Kit and Diaphragm - (BBI) A Switch Assembly Kit Front Disc - (BBI) TBTS 0/a Reservoir Screw - Disc FR (Casket Philips Head Screw) 0 Cover Reservior - (BBI) /a Diaphragm - (BBI) Banjo - Bolt Kit DESCRIPTION QTY. REFERENCE REMARKS > Jun. MOQ Nos. Bolt - Handle Lever NT 0 /a Lever - Disc Brake - (BBI) Bolt Clamp 0 Nut - Lever 0 Clamp 0 Addon Lead Front Brake Switch - Disc (BBI) TBTS Piston Sub Assembly Served in Kit, Ref. A 0 0 Circlip 0 0 Boot Piston Sub Assembly 0 00/e Socket Button Head Cap Screw /a Disc - (BBI) 0 Banjo Bolt 0 0 Washer Banjo Bolt 0 /a Brake Hose - (BBI) /a Plate Diaphragm - (BBI) 0 0 Front Disc Brake Switch (Plate Type) New Type, > Jun. 0 Screw Switch Mounting Served in Kit, Ref. A 0

75 0-0 Caliper Assembly (BBI) A A page No. & (A,,, in Page No. ) A A & A, (Qty. Nos. ) 0 A (Qty. Nos.,, ),, &

76 0-0 Caliper Assembly (BBI) KEY No. Part Number A 0/a Disc Brake Assembly Kit - (BBI) > Jun. A /a Caliper Assembly - (BBI) > Jun. A 00 Disc Pad Kit - (BBI) > Jun. A 00 Banjo Bolt Kit BBI (Disc Brake Caliper) TBTS > Jun. A Caliper Seal and Piston Kit Front Disc - (BBI) > Jun. Pad (Piston Side) /a Served in Kit, Ref. A Pad (Opp Side) /a Served in Kit, Ref. A DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. /a Spring Pad /a Hex Flange Bolt M X. X 0 0 Banjo Bolt Not Serviced 0 Washer (Copper) Not Serviced Dust Seal (Scrapper Ring) 0 Seal Piston (Front Disc) 0 Piston Front Caliper 0 Body Caliper Boot (Insulator) 0 Mounting Bracket Assembly Bleed Screw Cap (Rubber Boot Bleed Screw) Bellow (Dust Cover) 0 Pin Sub Assembly Special Pad Mounting 0 Clip Lock Pin 0 0 Wear Pad Clip 0

77 0-0 Head Bracket & Steering Stem A 0, (Qty. Nos. ), (Qty. Nos. ), A, (Qty. Nos. ), (Qty. Nos. & ), A (Qty. Nos., & ) 0 0 0

78 0-0 Head Bracket & Steering Stem KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS A 00 Ball Race Kit A 0 Ball Race Kit with Cover A Rubber Spacer, Bush and Cover Tube Short Kit /a Cover - Ball Race 0 Ball Race, Head Lamp Casing Ball. mm (Dia / ) Ball Race, Frame Served in Kit Ref. A Ball Race - Fork Crown Served in Kit Ref. A 0 Steering Stem Assembly Black 0/a Washer Old Type, < Feb. (N.S.) 0/a Plain Washer, M New Type, > Mar. Hex. Nut with Nylon Insert M 0 00 Number Plate, Front 0 0/b Hex. Screw M X 0 - Number Plate, Pinch Bolt 0 0/b Cover Tube, Short 0/b Bush 0/b Rubber Spacer /c Head Lamp Holder LH /b Head Lamp Holder RH 00 Head Bracket / Clamp, Handle Bar 000/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer, M New Type, > Mar Alt. No. 0 MOQ Nos. /e Served in Kit Ref. A 0 0

79 0-0 Head Bracket & Steering Stem A 0, (Qty. Nos. ), (Qty. Nos. ), A, (Qty. Nos. ), (Qty. Nos. & ), A (Qty. Nos., & ) 0 0 0

80 0-0 Head Bracket & Steering Stem KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/a Domed Cap Nut, M Domed Cap Nut, M 0 0 /a Cup - Lock Nut 0 /b Lock Nut /c Taper Lock Nut / Stud 0 0/a Clamp Holder (For Disc Brake Bikes) 0 00/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 /a Flange Hex. Bolt M X 0 Old Type, < Feb. (N.S.) 0 00/a Flange Hex. Bolt M X 0 New Type, > Mar. 0 Bolt M0 X. 0 Washer Stainless Steel /a Flange Hex. Nut M X. 0 /a Flange Hex. Nut M X. Old Type, < Feb. (N.S.) 0 00/a Flange Hex. Nut M X. New Type, > Mar. 0 0 Not Serviced

81 0 0-0 Front Fork (Gabriel) A A All Except to & A 0 A All Except, to 0,,,, & A,,,, & A Qty Nos. each,,, & A Qty Nos. each,, & 0

82 0-0 Front Fork (Gabriel) KEY No. Part Number A 0/c Fork End RH Assembly (Disc) A /c Fork End LH Assembly (Disc) A 0 Fork Pipe Spining Repair Kit A 00 Fork Oil Seal, O Ring & Piston Ring Kit A 0 Main Spring Fork Major Kit A 0 Bottom Tube LH Sub Assembly Kit A 0 Bottom Tube RH Sub Assembly Kit Fork End RH Complete (Bottom Tube RH-Disc) Fork End LH Complete (Bottom Tube LH-Disc) Seal, Dust Circlip 0 Oil Seal Gasket (Copper Washer) 0 Bolt Hex Socket Head (M0 X.) Bolt Hex Head M X Alternate No. 0 0 Washer Alternate No. 0/a 0 0 Nyloc Nut Alternate No. 0/ 0 0 Tapper Spindle (Oil Control Collar) Spring Short 0 Spring Stud Assembly (Piston) Piston Ring 0 Spacer 0 Washer - Spring Seat 0 DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos.

83 0-0 Front Fork (Gabriel) A A All Except to & A 0 A All Except, to 0,,,, & A,,,, & A Qty Nos. each,,, & A Qty Nos. each,, & 0

84 0-0 Front Fork (Gabriel) KEY No. Part Number DESCRIPTION QTY. Spring Long Main Tube REFERENCE REMARKS MOQ Nos. Alt. No. Ref. A O Ring 0 0 Bolt Cap 0 Washer Stainless Steel Bolt (M0 x.)

85 0-0 Front Mudguard A (Qty. Nos.,, ),, & New Type

86 0-0 Front Mudguard KEY No. A Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. Front Mudguard Extension and Clip Kit - TBTS 00 Front Mudguard, Jet Black 00 Front Mudguard, Jet Black 00 Front Mudguard, MTL Red 00 Front Mudguard, MTL Red 00 Front Mudguard, Silver MTL 00 Front Mudguard, Silver MTL 00 Front Mudguard, Blue MTL 00 Front Mudguard, Blue MTL /b Cable Guide - Rubber 0/b Clip - Speedo Cable - Metal Guide New Type 0 0/a Flange Hex Bolt M X 0 Old Type, < Feb. (N.S.) 0 00/a Flange Hex Bolt M X 0 New Type, > Mar Spring Washer M 0 /a Cross Recessed Pan Head Screw M X 0 0/ Punched Washer. 0 0/a Clamp Holder - Brake Hose 0 0/ Hex Nut with Nyloc Insert M 0 /a Mudguard Extension - Plastic SB - Not Serviced New Type SB - Not Serviced New Type SB - Not Serviced New Type SB - Not Serviced New Type SB - Old Type, Not Serviced Alt. No. Ref. A 0

87 0-0 Front Wheel A (Qty. 0 Nos. ), (Qty. 0 Nos. & ), (Qty. Nos. ), (Qty. Nos. & ),, 0,,,, 0 & 0 A (Qty. Nos. & ) 0,, A, & A Qty. Nos. & 0 A & 0 A A (Qty. 0 Nos. &) (Qty. 0 Nos. ) & 0

88 0-0 Front Wheel KEY No. Part Number A /e Front Wheel Sub Assembly. X - Disc Type A 0 Front Hub Sub Assembly - Disc (TBTS) A 0 Front Wheel Spindle Kit - Disc (TBTS) A Front Wheel Bearing & Seal Kit - Disc (TBTS) A 0 Front Wheel Tyre & Tube Kit -. X A Front Wheel Spokes & Nipple Kit Disc (TBTS) A Front Hub Sub Kit for Disc (TBTS) 00/e Spindle 0/b Spindle /b Wheel Rim WM. X (mm THK) 0/b Wheel Rim WM. X (.mm THK) 0/b Disc Front 00/e Socket Button Head Cap Screw 0/a Hex. Flange Bolt M X 0 00/f Adopter plate 0/e Spacer Old Type, < Feb. (N.S.) 0/c Spacer New Type, > Mar. 0/ Grease Seal /b Bearing 0.RS-C (X0X) - Single Side Sealed SB - Old Type, Not Serviced 0/a Wheel Bearing 0 Deep Grove (Double Side Sealed) SB - New Type 0 00 Hub, Front Brake Disc (Powder Coated) 00/e Spokes, Long (Inner) Spoke Nipples 0 0 DESCRIPTION QTY. REFERENCE SB - REMARKS MOQ Nos. Not Serviced Old Type, N.S. Alt.No. 0/b Alternate No. /a (BBI)

89 0-0 Front Wheel A (Qty. 0 Nos. ), (Qty. 0 Nos. & ), (Qty. Nos. ), (Qty. Nos. & ),, 0,,,, 0 & 0 A (Qty. Nos. & ) 0,, A, & A Qty. Nos. & 0 A & 0 A A (Qty. 0 Nos. &) (Qty. 0 Nos. ) & 0

90 0-0 Front Wheel KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/e Spokes, Short (Outer) 0 0 0/b Spacer Assembly 0/e Spacer Disc Side Old Type, < Feb. (N.S.) 0/c Spacer Disc Side New Type, > Mar. 0/c Speedo Hub Drive Assembly - Disc Type Plain Washer Old Type, < Feb. (N.S.) 0 00/a Plain Washer, M New Type, > Mar. 0 0/a Hex Nut with Nyloc Insert Mx. Old Type, < Feb. (N.S.) 0 0/d Hex Nut with Nyloc Insert Mx. New Type, > Mar. 0 Tyre Ribbed. X 0/a Alternate No. Ref. A 0 Tube. X 00/a Alternate No. Ref. A Rim Tape 0/b

91 Fuel Tank

92 0-00 Fuel Tank KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 00 Fuel Tank with Stickers, Jet Black Key No Fuel Tank with Stickers, MTL Red Key No Fuel Tank with Stickers, Silver MTL Key No Fuel Tank with Stickers, Blue MTL Key No. + 0 Washer Flat Rubber - Petrol Tank Filler Cap Child applicable for 0/b 0 0/b Fuel Tank Cap with Key Old Type 0 Tank Decor Assembly LH 0 Tank Decor Assembly RH Reflex Reflector with Nut 00/a 0/a Decor Assembly LH Served in Kit, Ref. Key No. 0/a Decor Assembly RH (Level Sensor) Served in Kit, Ref. Key No. 0 Gasket - Fuel Gauge 0 0 Tank Fuel Guage Unit 0/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0 Hex. Screw M X 0 0/a Hex. Bolt M X X 0/a Flange Hex Nut M0 X. Old Type, < Feb. (N.S.) 0 0/c Flange Hex Nut M0 New Type, > Mar. 0 /a Sleeve Long Petrol Tank Rubber Old Type, < Aug. /a Sleeve New Type, > Sep. /a Tube Old Type, < Aug. /b Tube New Type, > Sep. SB - Not Serviced 0

93 0-00 Fuel Tank

94 0-00 Fuel Tank KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0 Sleeve Assembly, Fuel Tank 0/a Flanged Hex Bolt M0 X. X Old Type, < Feb. (N.S.) 0 00/c Flanged Hex Bolt M0 X. X New Type, > Mar. 0 0/b Flanged Hex. Bolt Mx0 Alternate No. 0/b 0 0/f Steady Bracket Cylinder Head 0/a Spacer Steady Bracket Old Type, < Feb. (N.S.) 0 0/a Spacer Steady Bracket New Type, > Mar. 0 00/a Spacer Not Serviced 0/b Spacer 00/a Hex. Nyloc Nut, M Old Type, < Feb. (N.S.) 0 00/a Hex. Nyloc Nut, M X. New Type, > Mar. 0 0/b Flanged Hex Bolt M0 X. X Old Type, < Feb. (N.S.) /a Flanged Hex Bolt M0 X. L New Type, > Mar. /a Fuel Tap Assembly Hex Screw M X Old Type, < Feb. (N.S.) 0 0/a Hex Bolt M X New Type, > Mar. 0 /a Copper Washer Not Serviced 0 Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 / Fibre Washer 0 /a Sticker DG Chrome - Royal Enfield 0 Sticker DG Gold - Royal Enfield Fuel Pipe 0 0 Clip Fuel pipe

95 0-0 Seat Assembly 0 A,, 0, & A, (Qty. Nos. )

96 0-0 Seat Assembly KEY No. Part Number A 0/a Back Rest Assembly with Sticker A 0 Seat Assembly with Support 0/c Seat Assembly 0/a Seat Cover 0 Seat Pan Complete 00/a Seat Support 0 0/b Plug 0 0/a Decor - Back Rest RH 0/b Decor - Back Rest LH 0/b Hex Socket Head Cap Screw M x 0 0/b Sticker Twinspark 0 0/a Sticker Thunderbird 0/a Cushion Assembly, Back Rest 0/e Side Handle 00/a Hex Nyloc Nut M 00/a Hex Nyloc Nut M X. 0 Tube - Back Rest Assembly DESCRIPTION QTY. REFERENCE SB - SB - REMARKS Seat Pan Weld Nut, Alternate Ref. A MOQ Nos. Old Type, < Feb. (N.S.) 0 New Type, > Mar. 0

97 0-00 Rear Shock Absorbers & Center Stand Assembly A LH RH, (Qty. Nos. ), (Qty. Nos. & ) 0 A, (Qty. Nos. ), (Qty. Nos. & )

98 0-00 Rear Shock Absorbers & Center Stand Assembly KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 0 Bolt, Washer & Nut Kit LH Rear Shocks A 0 Bolt, Washer & Nut Kit RH Rear Shocks /b Shock Absorber - Gas filled 0/a Hex Bolt - /" X (For RH side only) Old Type, < Feb. (N.S.) 0/b Hex Bolt - /" X (For RH side only) New Type, > Mar. / Hex Bolt - /" BSF X " (For LH side only) Old Type, < Feb. (N.S.) 0 /b Hex Bolt - /" BSF X " (For LH side only) New Type, > Mar. 0 00/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0 Spring Lock Washer Old Type, < Feb. (N.S.) 0 0/a Spring Lock Washer New Type, > Mar. 0 0/ Dome Nut (/" BSF) 0 Center Stand 0/a Spindle, Center Stand /b Spindle, Center Stand Old Type, < Feb. (N.S.) 0/a Spindle, Center Stand New Type, > Mar. Plain Washer (Spacer) Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0/a Split Pin Old Type, < Feb. (N.S.) 0 0/a Split Pin New Type, > Mar. 0 /c Rubber Stop /a Spring /b Spring 0 SB - Old Type, Not Serviced 0 Not Serviced 0

99 0-0 Rear Chain & Guard A,, & Old Typ e New Ty p e

100 0-0 Rear Chain & Guard KEY No. A Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. Chain and Sprocket Kit 00 Chain Guard Assembly 0 Chain Guard Assembly 0/a Flange Hex Bolt M X 0 X. 0/a Flange Hex Bolt M X 0 X. 000/b Chain - Rear (00 Pitches O Ring Type LGB) /a Connecting Link 0/c FD Sprocket - T 0 Sprocket Drum SB - SB - 00L + T New Type Old Type New Type, > Mar. 0 Old Type, < Feb. 0

101 Swing Arm Assembly Old Type New Type A A A A (Qty Nos) & (Qty. Nos. ) & A (Qty. Nos., ) & A (Qty. Nos. ) &

102 0 0-0 Swing Arm Assembly KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 00 Swing Arm Sub Assembly, Black (Powder Coated) A 0 Swing Arm End Cap, Bush and Spacer Kit A 0/c Pad Assembly, Rear Chain Protection 0/a Hex Nyloc Nut / 0/a Washer Old Type, < Feb. 0 00/a Plain Washer M New Type, > Mar. 0 0/a Flange Hex. Bolt M X. X 00/h Spacer - Chain Stay 0/c Hex Flange Bolt / - T 00/e Bush (Celcon) SB - Swing Arm Complete, Black (Powder Coated) 0 SB - 0/d End Cap -Swing Arm 0/c Pad Rear Chain SB SB - N.S., Ref. 00, SB - Alternate No. Ref. A

103 0 0-0 Rear Wheel A A,, to, (Qty. Nos. 0),,, to 0 A to, (Qty. Nos. 0), & A 0,, (Qty. Nos. 0), & A & A A A,, (Qty. Nos. 0), & 0 (Qty. 0 Nos. ), (Qty 0 Nos. & ), 0, (Qty. Nos. 0) 0 0

104 0 0-0 Rear Wheel KEY No. Part Number A 00/g Rear Wheel Assembly with Tyre A 0/b Rear Wheel Sub Assembly.0 X A 0/a Rear Hub Assembly Drum A 0 Rear Tyre & Tube Kit -.0 X A 00 Bearing, O Ring and Seal Kit Rear Wheel (TBTS) A Wheel Spokes and Nipple Kit - Rear Drum A Rear Wheel Bearing Kit DESCRIPTION QTY. REMARKS REFERENCE N.S., Alt. No. 0 MOQ Nos. Tube Rear.0 X " /a Cushion Rubber - Rear Hub 0/a Spindle, Short /b Spindle, Short Old Type, < Feb. (N.S.) New Type, > Mar. SB - Old Type, Not Serviced 0/a Spindle, Short /b Bearing 00 C 0 Sprocket Drum 0/a Distance Piece /c Distance Piece 0/d Cover Plate (Sub) Assembly - Complete 0/a Distance Collar Stepped /c Distance Collar 00/a Spacer Cover Plate Old Type, < Feb. (N.S.) 0/d Spacer Cover Plate New Type, > Mar. 0/b Chain Adjuster LH Old Type, < Feb. (N.S.) /b Chain Adjuster LH New Type, > Mar. 0/a Hex. Lock Nut MX. Thin Old Type, < Feb. (N.S.) 0 00/a Hex. Lock Nut MX. Thin New Type, > Mar. 0 0/a Split Pin Old Type, < Feb. (N.S.) 0 0/a Split Pin New Type, > Mar. 0 0 SB - Old Type, Not Serviced New Type SB - Not Serviced Cover Plate Side

105 0 0-0 Rear Wheel A A,, to, (Qty. Nos. 0),,, to 0 A to, (Qty. Nos. 0), & A 0,, (Qty. Nos. 0), & A & A A A,, (Qty. Nos. 0), & 0 (Qty. 0 Nos. ), (Qty 0 Nos. & ), 0, (Qty. Nos. 0) 0 0

106 0 0-0 Rear Wheel KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 00/a Rear Hub Spindle Nut (Hex Castle Nut M) Old Type, < Feb. (N.S.) 0 00/a Rear Hub Spindle Nut (Hex Castle Nut M X.) New Type, > Mar. 0 /b Rim (. X -mm Thick) Old Type, Not Serviced New Type 0/b Rim " Rear (. X. Thick) 0 Nipple - Rear Spoke 0 0 Spokes Inner - Rear - Long Center Hub Rear Spoke Outer Rear - Short 0 0 /a O Ring - Rear Sprocket 0 /b Bearing 0.RS-C(X0X) - Single Side Sealed SB - Old Type, Not Serviced 0/a Deep Groove Ball Bearing 0 ( X 0 X ) New Type Double side sealed /b Spacer Assembly 0/ Grease Seal, X 0 X 00/b Spindle, Long Old Type, < Feb. (N.S.) 0/c Spindle, Long New Type, > Mar. 0/b Chain Adjuster RH Old Type, < Feb. (N.S.) /b Chain Adjuster RH New Type, > Mar. 0/b Spacer Rear Wheel Old Type, < Feb. (N.S.) 00/d Spacer Rear Wheel New Type, > Mar. 00/a Hex. Head Collar Bolt M X 0 Old Type, Not Serviced Hex. Head Collar Bolt M X 0 (Dust Cover Fixing Screw) New Type 000 Dust Cover (Poly Chrome Silver Grey) Tyre Studed.0 X " Rear 0 0/b Rim Tape 0 / Grease Seal X X - Rear Sprocket Spindle Side 0 Alt. No. Ref. A

107 0 0-0 Rear Brake (Drum) A to A A,,,, (Qty. Nos. ) 0

108 0 0-0 Rear Brake (Drum) KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0/d Cover Plate (Sub) Assembly Complete A Cover Plate Sub Assembly (Powder Coated) 0/d Brake Shoe Assembly /a Spring Brake Shoe - Rear 0/c Spring Brake Shoe - Rear 0/a Screw,/ CEX/ 0/b Screw,/ CEX/ 0/a Screw M X 00/a Hex Head Screw Mx, 0/a Operating Cam Old Type, < Feb. (N.S.) 0/b Operating Cam Special New Type, > Mar. 0/c Shoe Pin Old Type, < Feb. (N.S.) 0 New Type, > Mar. 0 Old Type, Not Serviced SB - New Type 0 Not Serviced Not Serviced 0 SB - 0/d Shoe Pin 00 Cover Plate Assembly Black 00/a Lock Nut - Cover Plate 0/b Washer Old Type, < Feb. (N.S.) 0 00/a Plain Washer, M New Type, > Mar. 0 0/b Hex Nut M X. Old Type, < Feb. (N.S.) 0 0/a Hex Nut M X. New Type, > Mar. 0 0/b Cam Bush 0 Hex Thin Nut M x 0 0/c Spring Rear Brake (Torsion Spring) 0/a Spring Washer, M Old Type, < Feb. (N.S.) 0 0/a Spring Washer, M0 New Type, > Mar. 0 0/a Nut Brake Assembly / Old Type, < Feb. (N.S.) 0 0 Nut Brake New Type, > Mar. 0 0/b Lever Assembly Old Type, < Feb. (N.S.) Lever Assembly New Type, > Mar. 0 0

109 0 0-0 Brake Pedal A,, & 0 0

110 0 0-0 Brake Pedal KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0 Rear Brake Rod Kit (TBTS) 00/d Brake Light Switch Assembly /c Brake Pedal Rubber 0/e Brake Pedal Assembly 0/a Brake Pedal Assembly 0/a Support - Brake Pedal 0/ Split Pin Old Type, < Feb. (N.S.) 0 0/a Split Pin New Type, > Mar /a Washer New Type, > Mar. 0 0/a Washer Old Type, < Feb. (N.S.) 0 0/a Flanged Hex Bolt, M X 0 Not Serviced 0/a Binding Head Screw MX.X0 Old Type, < Feb. (N.S.) 00/a Flanged Hex Bolt, M X 0 New Type, > Mar. 0 0/b Pin - Brake Rod Old Type, < Feb. (N.S.) 0 0/a Pin - Brake Rod New Type, > Mar. 0 00/ f Brake Rod Assembly N.S., Alt. No. Ref. A 0/b Brake Rod Assembly SB - Old Type, < Feb. (N.S.) 00/d Brake Rod Assembly SB - New Type, > Mar. 0/a Nut, Brake Rod SB - Old Type, < Feb. (N.S.) 0 0/a Nut, Brake Rod SB - New Type, > Mar. 0 0 New Type Not Serviced

111 0 0-0 Rear Mudguard 0 A 0

112 0-0 Rear Mudguard KEY No. A 0 Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 00 Rear Mudguard Jet Black 00 Rear Mudguard MTL Red () 00 Rear Mudguard Silver MTL J 00 Rear Mudguard Blue MTL 0 Sub Frame Old Type, Not Serviced 00 Sub Frame - Rear New Type /a Screw 0/ Washer, Plain Old Type, < Feb. (N.S.) 0 0/a Washer, Plain New Type, > Mar. 0 0/ Nut Old Type, < Feb. (N.S.) 0 0/a Nyloc Nut M X X New Type, > Mar. 0 0/a Grommet 00/c Nut Old Type, < Feb. (N.S.) 0/a Washer Faced Hex. Nut, / C New Type, > Mar. /b Stud - / X Old Type, < Feb. (N.S.) 0/a Stud New Type, > Mar. 0/ Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer, M0 New Type, > Mar. 0 00/ Nut Old Type, < Feb. (N.S.) 0 0/a Nut New Type, > Mar. 0 /a Flange Hex. Bolt M X 0 Old Type, < Feb. (N.S.) 0 00/a Flange Hex. Bolt M X 0 New Type, > Mar. 0 /a Beading, Tail Lamp Bracket 0 0

113 0-0 Rear Mudguard 0 A 0

114 0-0 Rear Mudguard KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. 00/d Bracket - Tail Lamp Old Type, Not Serviced 0/a Tail Lamp Bracket Assembly New Type 0 Bracket, Number Plate (RR ENG. Spacer Stud) 00 Number Plate, Rear 00 Nut M Old Type, < Feb. (N.S.) 0 0/a Nut M New Type, > Mar. 0 0 Star Washer Old Type, < Feb. (N.S.) 0 0/a Star Washer M New Type, > Mar. 0 0/ Washer, Plain Old Type, < Feb. (N.S.) 0 0/a Washer, Plain New Type, > Mar. 0 0 Hex Screw MX0 Old Type, < Feb. (N.S.) 0 0/a Hex Screw MX0 New Type, > Mar. 0 0/b Bracket, Reflector 0 0/ Nut, Nyloc 0 0/b Spacer Not Serviced 0/a Spacer Old Type, < Feb. (N.S.) 0 00 Spacer New Type, > Mar. 0 Hex Screw MX Old Type, < Feb. (N.S.) 0 0/a Hex Screw MX New Type, > Mar. 0 /b Reflector Assembly with Washer and Nut 00 Piece Mudguard 0/ Washer, Plain Old Type, < Feb. (N.S.) 0 0/a Washer, Plain M New Type, > Mar. 0 SB -

115 0-0 Rear Mudguard 0 A 0

116 0-0 Rear Mudguard KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 00 Nut Old Type, < Feb. (N.S.) 0 0/a Hex. Nut M X New Type, > Mar / Star Washer Old Type, < Feb. (N.S.) 0 0/a Star Washer, M New Type, > Mar. 0 /a Hex. Screw MX Old Type, < Feb. (N.S.) 0 0/a Hex. Screw MX New Type, > Mar. 0 / Hex. Screw MX0 Old Type, < Feb. (N.S.) 0 0/a Hex. Screw MX0 New Type, > Mar. 0

117 0-00 Rider & Pillion Foot Rest Assembly - LH & RH A A A A A A, to & to, &, &, & (Qty. Nos. ), (Qty. Nos. ), to Pillion Foot Peg Rider Foot Rest RH Rider Foot Rest Sub Assembly LH 0

118 0-00 Rider & Pillion Foot Rest Assembly - LH & RH KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. A 0/d Foot Rest Sub Assembly Rider LH A 0/f Foot Rest Sub Assembly Rider RH A 0/b Foot Peg Assembly LH A 0/b Foot Peg Assembly RH A 0 Foot Rest Rubber Repair Kit (Rider or Pillion) A 00/c Side Stand Assembly without Foot Peg Assembly 0/d Foot Rest Assembly LH 0/d Foot Rest Weld Assembly RH 0/b Lock Pin Rider Foot Rest Spring 0/c Not Serviced 0/d Circlip 0 0/a Flanged Hex Bolt M X 0 (LH) 0 /a Spring Side Stand /b Spring Side Stand 00/a Hex Nyloc Nut M Old Type, < Feb. (N.S.) 0 00/a Hex Nyloc Nut M X. New Type, > Mar. 0 0/b Side Stand Old Type, Not Serviced 00/b Side Stand New Type 0 0/a Plain Washer 0 Hex Socket Head Cap Screw M X 00 Socket Head Screw M 0 0/c Foot Rest Rubber Pillion Spring Pillion Foot Peg 0/d Not Serviced Ball 00/a Not Serviced Foot Rest Casting LH 0 Not Serviced Foot Rest Casting RH 0 Not Serviced N.S., Alt. No. /b

119 0-0 Side Panel LH & RH

120 0-0 Side Panel LH & RH KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 00 Side Panel LH (with Sticker), Jet Black 00 Side Panel LH (with Sticker), MTL Red 00 Side Panel LH (with Sticker), Silver MTL 00 Side Panel LH (with Sticker), Blue MTL 00 Side Panel RH (with Sticker), Jet Black 00 Side Panel RH (with Sticker), MTL Red 00 Side Panel RH (with Sticker), Silver MTL 00 Side Panel RH (with Sticker), Blue MTL 0/b Side Panel Boot 0 /b Grommet 0 /a Side Panel Monogram - LH /a Side Panel Monogram - RH 0 Sticker Twinspark, Jet Black 0 0 Sticker Twinspark, MTL Red 0 0/a Sticker Twinspark, Silver MTL 0 00/a Sticker Twinspark, Blue MTL 0 0 Sticker Twinspark 0

121 0 0-0 Side Decor A &

122 0-0 Side Decor KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A Side Decor Assembly LH & RH Kit (TBTS) 0/e Side Decor LH (TBTS) 0/b Side Panel Beading 0 Hex Screw (M X ) 0 0/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0/b Grommet 0/e Back Plate 0/b Rubber Strap 00/b Side Decor RH (TBTS)

123 0-0 Frame 0 0

124 0-0 Frame KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0 Frame 0 Engine Mounting Plate LH Front 0 Engine Mounting Plate RH Front 0/c Hex Flange Bolt / BSFX0 Old Type, < Feb. (N.S.) 0/c Hex Flange Bolt / BSFX0 New Type, > Mar. 0/a Hex. Nyloc Nut / Old Type, < Feb. (N.S.) 0 00/c Hex. Nyloc Nut / New Type, > Mar. 0 0 Engine Mounting Plate, Rear 0/b Hex Bolt M X Old Type, < Feb. (N.S.) 0/c Hex Bolt M X New Type, > Mar. 0/a Plain Washer Old Type, < Feb. (N.S.) 0 00/a Plain Washer, M New Type, > Mar. 0 0/a Hex. Nut with Nyloc M X. Old Type, < Feb. (N.S.) 0 0/a Hex. Nut with Nyloc M X. New Type, > Mar. 0 0/b Flanged Hex. Bolt, M X. X 0 Old Type, < Feb. (N.S.) 00/c Flanged Hex. Bolt, M X. X 0 New Type, > Mar. 0/a Plain Washer, M Old Type, < Feb. (N.S.) 0 0/a Plain Washer, M New Type, > Mar. 0 00/a Hex Nyloc Nut M Old Type, < Feb. (N.S.) 0 00/a Hex Nyloc Nut M New Type, > Mar. 0 00/d Cap Swing Pivot 0/b Flanged Hex. Bolt, M X. X Old Type, < Feb. (N.S.) 00/a Flanged Hex. Bolt, M X. X New Type, > Mar. 0

125 0-0 Frame 0 0

126 0-0 Frame KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. 0/b Flanged Hex Bolt, M X. X 00 Not Serviced /a Flanged Hex Bolt, M X. X 00 Old Type, < Feb. (N.S.) 0/c Flanged Hex Bolt, M X. X 00 New Type, > Mar. 0/a Flanged Hex Bolt, M0 X. X 00 Bracket (Piece Mudguard) 0/a Tank Decor Grommet - Rubber 0 00/a Flanged Hex Bolt M X. 0 0 /c Cover Tube TPL - 0/a SB - 0

127 0-00 Battery, Battery Carrier and Harness 0

128 0-00 Battery, Battery Carrier and Harness KEY No. Part Number /c DESCRIPTION QTY. Battery,V- AH MF-A - Dry Battery Battery,V- AH - Pre Charged /a Battery,V- AH 0/e /a REMARKS REFERENCE MOQ Nos. Old Type /a SB - SB - FIAMM Battery Main Cable Harness SB - Wiring Harness, Tail Light Cable Battery +ve to Relay Starter /a Cable Battery -ve to Body Earth 0/a Battery Cable +ve (Cable Relay Starter to Starter Motor) 0/a Applicable For Old Type Relay Applicable For Old Type Relay Fuse Amps (Tubular) Fuse 0 Amps (Tubular) 0 0/b Rubber Strap 0 0 Back Plate Assembly Alt. No. 0 Battery Carrier Complete Alt. No. 0/g Hex Bolt M X Hex Screw M X Rubber Holder Fuse Carrier 0 Alt. No. 0 0

129 0-0 Head Lamp & Tail Lamp A 0 to 0 A A to A

130 0-0 Head Lamp & Tail Lamp KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 0/c Head Lamp Assembly with Bulb SB - A 0/c Tail Lamp Assembly with Bulb SB - 0/a Head Lamp Shell Assembly 0/a Bulb Holder with Wiring - W Rubber Holder Head Light Bullb Not Serviced 00/a Bulb V /W, Halogen 0/a Bulb V - W Wedge Base 0 0/a Lens Cum Reflector Insert Plastic Rim Fixing Screw Not Serviced Screw Head Light Fixing Not Serviced Rim Head Light Not Serviced, Ref. A 0 Clip Head Lamp Fixing with Rim Not Serviced 0/a Screw - Tail Lamp Mounting 0 /a Lens - Tail Lamp Washer - Tail Lamp Mounting Hex. Nut Bulb - Tail Lamp V /W /a Base Assembly - Tail Lamp 0/a 0 0 Alt. No. 0

131 0 0-0 Instrument Cluster A 0 0

132 0-0 Instrument Cluster KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. A 0/d Instrument Cluster Assembly 0/b Knob Reset 0 Speedometer Bulb V,.W 0 Bulb V, W (BA S) 0 0/b Speedometer Assembly without Cover & Knob Reset RPM Meter with Fuel Gauge without Back Cover 0 Back Cover (Dual Guage) 0/b Back Cover (Speedometer) Soft illumination Module 0 Screw Mounting Meter Assembly 0/a 0 /b SB-, Old Type, < Sep. 0 (N.S.) Old Type, < Feb. (N.S.) 0 Slotted Head Screw - Allen Screw New Type, > Mar. 0 0/a Spring Washer M 0 0/a Speedo Cable Assembly

133 0-0 Switches and Fitments New Type Old Type 0

134 0-0 Switches and Fitments KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. /a Common Key Set Melamine Base N.S., Old Type Common Key Set Backlite Base New Type /a Bracket, Flasher Mounting / Flasher unit 0/a Electronic Flasher Unit Screw (Mx) 0 0/ Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar /c Spark Plug Cap M 00/b Horn /a Relay Starter 0/e Relay Starter /a Steering Lock Mounting Screw (M x ) 0 0 /c Holder (For Relay Starter) 0/a Spark Plug Cap, M0 00 Nut M Old Type, < Feb. (N.S.) 0 0/a Hex. Nut M New Type, > Mar. 0 /a Ignition Switch Assembly with Key 0 Cap Assembly Fuel Tank with Key Bracket Horn Mounting Side Panel Lock with Key SB - 0 N.S., Alt. No. 0/a Not Serviced SB - Round Cap

135 0-0 TCI System 0 0

136 0-0 TCI System KEY No. Part Number DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. For White Passivation Magneto 0/f TCI - Unit (Black Colour) 00/a TCI - Unit Dual Spark (Green Colour) SB - For Yellow Passivation Magneto /a Digital TCI - Unit (Blue Colour) SB - For Olive Green Passivation Magneto 0/c R/R Unit - Phase (Double Coupler) 0/b Primary Ignition Coil 0/a Secondary Ignition Coil 00 Hex. Screw M X 0. X 0 L (Ignition Coil Mounting) 0 Hex. Screw for TCI M X 0 00/b Bracket TCI Unit 0 Hex. Screw RR Mounting M X 0 0 Lock Washer Old Type, < Feb. (N.S.) 0 0/a Lock Washer M New Type, > Mar. 0 0/ Plain Washer Old Type, < Feb. (N.S.) 0 0/a Plain Washer New Type, > Mar. 0 0/b Bracket, Ignition Coil 0/d Throttle Position Switch (TPS) Assembly (With Water Proof Rubber) 0 Lock Washer Internal Teeth 0 00 Hex. Screw M X 0. X 0 L 0 0

137 0-0 Trafficator Lights A to A &0 (Qty. Nos.) 0 0

138 0-0 Trafficator Lights KEY No. A Part Number 0 A DESCRIPTION QTY. REFERENCE REMARKS MOQ Nos. Trafficator Kit Stay Kit Trafficator LH & RH /c Trafficator Assembly RH Front (MFR) SB - /c Trafficator Assembly RH Rear (MFR) SB - /c Trafficator Assembly LH Rear (MFR) SB - /c Trafficator Assembly LH Front (MFR) SB - Bulb V 0W 0 Lens - Trafficator Screw - Trafficator Lens / Nut, Nyloc M Old Type, < Feb. (N.S.) 00/a Hex. Nyloc Nut M New Type, > Mar. Stay Rubber Trafficator LH 0 Stay Rubber Trafficator RH 0/a Single Coil Washer Old Type, < Feb. (N.S.) 0/a Single Coil Washer New Type, > Mar. 0 0

139 0-00 Tool Kit, First Aid Kit and Helmet Lock A 0 0

140 0-00 Tool Kit, First Aid Kit and Helmet Lock KEY No. Part Number A 0/b DESCRIPTION QTY. REFERENCE REMARKS Tool Kit Tool Bag 0/a N.S., Alt. No. Ref. A Screw Driver 0/a N.S., Alt. No. Ref. A Tommy Bar 0/a N.S., Alt. No. Ref. A Tubular Spanner X MM N.S., Alt. No. Ref. A Round Spanner, Spark Plug - MM 0/a N.S., Alt. No. Ref. A Double End Spanner 0 X mm 0/a N.S., Alt. No. Ref. A MOQ Nos. 0/a First Aid Kit /a Helmet Lock with Keys /a Helmet Lock Bracket 0 Lock Washer Internal Teeth Old Type, < Feb. (N.S.) 0/a Lock Washer M, Internal Teeth New Type, > Mar. 0 Hex. Screw M X

141 0 0-0 Special Tools List - A (COMMON)

142 0-0 Special Tools List - A (COMMON) KEY No. Part Number DESCRIPTION QTY. REMARKS REFERENCE MOQ Nos. ST-- Cylinder Head Nut Tightening Tool (UCE models) New Design, Common Old No.ST-/, Not Serviced ST-- Valve Spring Compressor Common ST-- Puller for Magneto Rotor Common ST-- Puller for Chaincase Outer Common ST-- Extractor for Gear Box Rocker Pivot Pin Common ST-- Extractor for Fork Oil Seal Common ST-- Mandrel for Oil Seal Sprocket Common ST-- Expander for Front Fork Oil Seal Common ST-0- Gauge Plate for Tightening Chain Stay Common

143 0-0 Special Tools List - B 0

144 0-0 Special Tools List - B KEY No. Part Number 0 ST-- Special Spanner Adjuster ST-- Rotor Tightening & Loosening Tool ST-- Connecting Rod Locking Tool ST-- Sprocket & Clutch Tightening Tool ST-- Clutch Plate Tightening Tool ST-- FD Sprocket Removing Tool Front Fork Dismantling Tool ST-- Reference only Front Fork Tool / SD (Special Spanner - Fork) NA ST-- Reference only DOL Tool for EFI Diagnosis - ECU NA CR000 Reference only DESCRIPTION QTY. REMARKS REFERENCE Common MOQ Nos.

145 0-00 Wall Charts List (Domestic) A to

146 0-00 Wall Charts List (Domestic) KEY No. A Part Number DESCRIPTION QTY. Classic Model Blow up Charts Kit NA Crankcase RH 00 - Exploded View NA Crankcase RH 0 - Exploded View REFERENCE REMARKS MOQ Nos. Consists of Sl. No. to Reference only From Sl. No. to are Served in Kit, Reference only Served in Kit Cylinder & Head 00 & 0 - Exploded View Served in Kit Crankcase LH 00 & 0 - Exploded View Served in Kit Cover LH & RH 00 & 0 - Exploded View Served in Kit Crankcase LH & RH 00 & 0 - Exploded View Served in Kit EFI Components - Exploded View - Classic 00 NA 0 Served in Kit, Reference only Complete Wiring Diagram - Classic 00 - Version.0 NA Single Horn + Fuse (+) Served in Kit, Reference only Complete Wiring Diagram - Classic 0 NA Served in Kit

147 0-0 All UCE Models Service Publication List (Domestic) -a 0 -b