Baumann 24000CVF Carbon & 24000SVF Stainless Steel Flanged Valve Instructions

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1 Instruction Manual D103360X CVF/SVF Control Valve Baumann 24000CVF Carbon & 24000SVF Stainless Steel Flanged Valve Instructions CONTENTS Introduction...1 Scope of Manual...1 Safety Precautions Maintenance...2 Installation...3 Air P iping...3 Disassembly...3 Actuator R emoval...3 Body D isassembly...4 Lapping the Valve Seat...4 Replacing the Packing...5 Actuator and Body Reassembly...5 Parts List Dimensions and Weights INTRODUCTION The Baumann 24000CVF and 24000SVF line of pneumatic control valves may be used for the control are available with ASME CL150 or 300 and EN PN10- The high performance 24000CVF and SVF designs feature low deadband and hysteresis, high flow capacity, superb control characteristics, tight shutoff and advanced packing systems to meet demanding service conditions. The rugged, compact and light weight control valves are ideal for use in tight piping systems where space is a premium. SCOPE OF MANUAL This instruction manual includes installation, maintenance, and parts information for the 24000CVF No person may install, operate or maintain a 24000SVF control valve without first being fully trained and operation and maintenance, and carefully reading and understanding the contents of this manual. If you have any questions about these instructions contact your Fisher NOTE: Neither Emerson, Emerson Process Management, Fisher, nor any of their the selection, use and maintenance of any! if service conditions exceed those for for any additional measures that must be refer to the WARNING at the beginning of the

2 24000CVF/SVF Control Valve Instruction Manual MAINTENANCE of the control valve or loss of control of service conditions or variables other than If you are not sure what these conditions are you should contact your Fisher sales! If you move or work on an actuator installed stem connector to release all loading on the Refer to the relevant actuator Maintenance!! it will be necessary to manage the the relevant actuator instructions in this the above measures stay in effect while when the valve has been removed from for any additional measures that must be 2

3 Instruction Manual 24000CVF/SVF Control Valve DISASSEMBLY Whenever a gasket seal is disturbed by INSTALLATION 1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and other foreign material. 2. through the valve body in the direction indicated by the arrow cast on the valve body. 3. A three-valve bypass must be used to permit removal of the control valve from the line without shutting down the system. 4. In case of a heat-insulated installation, insulate the valve body only, not the bonnet.! the valve must be isolated 100% from the active system and the isolated line voided of AIR PIPING 1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressure line to the 1/4 NPT opening in the upper diaphragm case. For an air-to-retract actuator (air-to-open action) connect the actuating air pressure line to the 1/4 NPT to the lower diaphragm case. 2. Use 1/4 in (6.4 mm) O.D. tubing or equivalent for all air lines. If air line exceeds 25 ft (8 m) in length, 3/8 in (9.5 mm) tubing is preferred. Air lines must not leak. Air pressure not to exceed 35 psig (2.5 barg).! Warning at the beginning of the Maintenance valve, do not turn the valve stem while of the stem, and cause damage to the Caution must be taken not to damage the 1. Actuator Removal Access to the internal components of the body can be accomplished with the actuator removed. For actuator maintenance see appropriate actuator instructions. 1A. a. Disconnect air supply to the actuator and remove air tubing. b. Loosen drive nut (9) and then remove plug and stem (4 & 5) assembly 3

4 24000CVF/SVF Control Valve by holding actuator stem still while unthreading plug and stem assembly counterclockwise. c. Remove stem locknuts (27), travel indicator (58), and yoke drive nut (9). d. Remove actuator from valve. 1B. pressure to the actuator to lift the plug off the seat. b. Loosen drive nut (9) and then remove plug and stem (4 & 5) assembly by holding actuator stem still while unthreading plug and stem assembly counterclockwise. c. Remove stem locknuts (27), travel indicator (58), and yoke drive nut (9). d. Remove actuator from valve. e. Disconnect air supply to actuator and remove air tubing. 2. Body Disassembly 2A. After removing the actuator, remove hex nuts (12), lift bonnet (8), and plug and stem (4 & 5) from valve body (1). A new body gasket (49) should be installed each time the valve is disassembled. 2B. Loosen packing spring load by removing the packing follower (10). Remove the plug and stem assembly by pulling it out through the bottom of the bonnet (8) while rotating the stem (5). This will help prevent damage to the packing components. 2C. To remove the seat ring (2), fabricate a special wrench to engage the lugs on the ring. Clean the seat ring thoroughly and examine for signs of wear or damage. 2D. Low Flow Trims: a. For type 151 trim (Fig. 3, page 10) Instruction Manual unscrew seat subassembly (51) from seat ring (2) with a 5/8 socket wrench. When reassembling, hand tighten subassembly (51) and then rotate 1/8 of a turn with the 5/8 socket to lock in place. characteristics, be sure valve is reversed b. For type 177 trim (Fig. 4, page 11) unscrew retainer nut (24) using 3/4 socket wrench. Remove gland (23) and insert (25). Replace insert (25), making sure that the tapered portion faces up. If replacement of the housing (26) is required, use a 5/8 socket wrench. 2E. NOLEEK Bellows Trim: (Refer to page 12) Hold bellows bonnet and push down on stem to expose plug retaining pin (21). Using a small punch, tap pin (21) out. To replace the new plug retaining pin (21), be sure plug and stem is aligned to expose hole (Fig. 5) and with needle nose pliers slide pin (21) into hole.! LAPPING THE VALVE SEAT If valve seat leakage becomes excessive, it may be necessary to lap the valve seat. Lapping is the process of mating the valve plug to When valve seat leakage becomes excessive, lapping becomes necessary. The plug and seat ring seating surfaces should be free of large scratches or dents and the contact surface of the seats should be as narrow as possible. 1. Disassemble valve body and remove the plug and stem assembly (4 & 5) as directed in Body Disassembly, above. 2. 4

5 Instruction Manual 24000CVF/SVF Control Valve Products Co. Grade 600 Crystolon) at several spots around the seating surface. Replace the plug and stem carefully in the bonnet. 3. Install the bonnet (8) into the body, without gasket and hand tighten. The bonnet will serve as a guide during the lapping operation. 4. Lap the valve by applying a slight pressure on the stem and rotate the stem in short oscillating strokes approximately 8 to 10 times or until you see an even and complete lap line. The plug should be intermittently lifted and turned 90º while lapping to keep the plug and seat ring concentric. 5. Clean the valve seat and plug (4) thoroughly when lapping is complete, removing all traces of lapping compound. 6. Reinsert plug and stem assembly through bottom of bonnet (8) by slowly rotating through packing. Being sure not to damage the packing rings. REPLACING THE PACKING Refer to assembly diagram (Fig. 1, page 6) and the standard and optional packing constructions illustration (page 13) to determine the packing that has been preinstalled in your valve. 1. Disassemble the valve as directed earlier. Remove the locknuts (27) and indicator disk (58), and turn the plug stem (5) out through the packing box. Remove the packing follower (10). Push out the old packing (14) by working from the underside of the bonnet (8). 2. (see Fig. 1, page 6 & Fig. 6, page 13): Carefully insert each piece in exact order shown in illustration (Fig. 6, page 13). Turn the packing follower (10) until it shoulders on the bonnet (8). This will compress the packing spring (6) to enable constant stem sealing throughout packing life. 3. (Fig. 7, page 13): Carefully insert each piece in exact order shown in the illustration (Fig. 7, page 13). Hand tighten packing follower (10). Use a wrench to increase tightness by turning the follower an additional 60 degrees. 4. Packing (Fig. 8, page 13): Carefully insert each piece in exact order as shown (Fig. 8, page 13). Tighten the packing follower (10) until the Belleville springs are compressed. resistance. Back off the follower 1/8 to 1/4 turn. A gap of approximately 1/16 inch (1.5 mm) between the packing follower and the bonnet will make sure packing is seated properly. 5. For Optional NOLEEK Bellows Bonnet (Not available with 24000CVF carbon steel valves): NOLEEK Bellows Seal Packing (Fig. 5, Table 6, page 12): Insert each piece in the exact order shown in the illustration. Hand tighten the packing follower (10). ACTUATOR AND BODY REASSEMBLY 1. Insert a new body gasket (49) and install bonnet assembly (8). For valve sizes NPS 1/2-1, tighten nuts (12) to torque of 7-13 ft/lbf ( Nm); valve sizes NPS 1-1/2-2, tighten nuts (12) to torque of ft/lbf ( Nm). 2. Place the actuator yoke over the stem (5). While tilting actuator back, drop yoke drive nut (9) over stem (5). Run locknuts (27), and travel indicator (58), down as far as possible and counter tighten locknuts (27) to lock. See appropriate actuator instructions for reassembly and bench range adjustment. When assembling or disassembling the valve, do not turn the valve stem while the! falling of the valve assembly, do not lift the 5

6 24000CVF/SVF Control Valve Instruction Manual EB0033 EB0149 Figure CVF Valve Body Assembly Shown with Standard PTFE Spring Loaded Packing Figure SVF Valve Body Assembly Shown with Single Extension 6

7 Instruction Manual 24000CVF/SVF Control Valve Table 1. COMMON PARTS QTY VALVE SIZE Body, Carbon Steel, CL Body, Carbon Steel, CL Body, Carbon Steel, PN Body, Stainless Steel, CL Body, Stainless Steel, CL Body, Stainless Steel, PN Bonnet, Standard for Carbon Steel Bonnet, Standard for Stainless Steel Bonnet, Single Ext (B) Bonnet, Double Ext (B) Bonnet, Triple Ext (B) Bonnet, NOLEEK Bellows (B) a 1 Guide Bushing (A) (24000CVF ONLY) 9 1 Drive Nut (Yoke) Packing Follower Stud Nut * 1 V-Ring Packing Set (standard) 24494T001 (See page 13 for additional packing options) 27 2 Locknuts * 1 Body Gasket Travel Indicator *Recommended Spare Parts NOTES: A. Guide bushing is applicable to 24000CVF valve ONLY. B. Extension bonnets and NOLEEK bellows bonnets not available with 24000CVF carbon steel valves. For Extension Bonnet Construction: Substitute: -104 for for -102 Double Extension Bonnet Construction: Substitute: -107 for for -102 Substitute: -110 for for

8 24000CVF/SVF Control Valve Instruction Manual Table 2 4* Plug & Stem Assy TYPE Low Flow Metal Seat, Micro Trim (Linear) PTFE Seat (Equal %) Metal Seat (Equal %) Metal Seat (Equal %) Metal Seat (Linear) PTFE Seat (Linear) Metal Seat (Linear) ORIFICE Cv Kv 151 See Table 4, Page See Table 5, Page (416 SST) (416 SST) (6.3) (9.5) (20.6) (26.9) 0.25 (6.3) (9.5) (20.6) (26.9) 0.25 (6.3) (9.5) (20.6) (26.9) 0.25 (6.3) (9.5) (20.6) (26.9) (9.5) (20.6) 0.25 (6.3) (9.5) (20.6) (26.9) VALVE SIZE 0.02 A A A A A A A 0.17 A A 0.19 A A 0.52 A (Cont d...) 8

9 Instruction Manual 24000CVF/SVF Control Valve Table 2 (...Cont d) 2* Seat Ring TYPE ORIFICE Cv Kv VALVE SIZE *Recommended Spare Parts NOTE: A. Matching seat ring (Key no. 2) must be furnished with replacement plug orders. Table 3. 4* Plug & Stem Assy 2* Seat Ring TYPE PTFE Seat (Equal %) Metal Seat (Equal %) Metal Seat (Equal %) Metal Seat (Linear) PTFE Seat (Linear) Metal Seat (Linear) ORIFICE Cv Kv VALVE SIZE 1.25 (31.8) (38.1) (50.8) (31.8) (416 SST) 1.50 (38.1) (50.8) (31.8) (38.1) (50.8) (31.8) (38.1) (416 SST) (50.8) (31.8) (38.1) (50.8) (31.8) (38.1) (50.8)

10 24000CVF/SVF Control Valve Instruction Manual EB0052 Optional Low Flow Assembly Table 4. TYPE SERIES Cv Kv VALVE SIZE NPS 1 2* Seat Ring * Seat Sub-Assembly * Plug & Stem Assy Equal % Low Flow (3.96) * Recommended Spare Parts. 10

11 Instruction Manual 24000CVF/SVF Control Valve Table 5A. 4* Plug (See Table 5 Below) 23 Gland 2a* 24 Retainer Nut 25 Insert 26 Housing Seat Ring Sub- Assembly, P/N EB0023 Optional Low Flow Assembly Table 5. TYPE SERIES ORIFICE Cv Kv VALVE SIZE NPS 1 2* Seat Ring a* Seat Sub-Assembly (See Table 5A Below) * Plug & Stem Assy Low Flow (7.9) * Recommended Spare Parts. 11

12 24000CVF/SVF Control Valve Instruction Manual The Baumann NOLEEK valve bonnet assembly is not Unlimited Stem Rotation Without Twisting Bellows Backup Packing System See Packing Detail on Page 13 Tell-Tale Connection (1/8" NPT) For removal of plug, simply push out pin after extending bellows. Time Proven Double Walled Bellows Made from 316 SST Rated for Up to 720 Psi (41.4 (Bar) Pressure Bellows Housing Full Extension Provides Heat Dissipation, Ideal for Heat Transfer Fluids EB0150 Figure 5. NOLEEK Bellows Bonnet Assembly Table 6 BELLOWS BONNET ASSEMBLY SHOWN WITH STANDARD PACKING KIT (Not available with 24000CVF carbon steel valves) QTY PART NUMBER 4* 1 Plug Contact Factory 8* 1 14* 1 Complete Bellows/ Bonnet Sub-Assembly, NPS 1/2 & 3/4 (DN15 & 20) Complete Bellows/ Bonnet Sub-Assembly, NPS 1 (DN25) Complete Bellows/ Bonnet Sub-Assembly, NPS 1-1/2 (DN40) Complete Bellows/ Bonnet Sub-Assembly, NPS 2 (DN50) V-Ring Packing Kit (standard) ENVIRO-SEAL Packing Kit (optional) 24494T T001 21* 1 Plug Retaining Pin * 1 Hex Socket Pipe Plug, 1/8" NPT, Stainless Steel Included with Key No. 8 *Recommended Spare Parts 12

13 Instruction Manual 24000CVF/SVF Control Valve EB0007 EB0014 Figure 6, Table 7. MATERIAL 6 Spring ASTM A313 S Packing Set PTFE/ 16 Washer ASTM A240 S Spacer Figure 8, Table 9 PACKING KIT MATERIAL 13 Bushing (2) Carbon Graphite 14 Packing Set PTFE/ 17 Belleville Spring ASTM B637 N Bushing PEEK 19 Washer (2) PTFE, Filled Gylon PACKING NOTE: The ENVIRO-SEAL PTFE packing system is suitable for 100 ppm environmental applications on services up to 750 psig (51.7 barg) and temperatures ranging from -50 to F (-46 to C). EB0008 Figure 7, Table 8. MATERIAL 13 Bushing (2) Carbon-Graphite 14A Packing Rings (3) Graphite 14B Packing Ring Graphite For non-environmental applications, this packing system offers superior performance at the same temperature range up to the maximum valve working pressure. Temperature limits apply to packing arrangements only. Complete valve assembly temperature limits may differ, refer to appropriate pressure/ temperature ratings. (Reference Fisher Packing Selection Guidelines for Sliding-Stem Valves, Bulletin 59.1:062) 13

14 24000CVF/SVF Control Valve Instruction Manual Type 54 ATO Actuator with Handwheel and DVC2000 Type 70 ATO Actuator FIELDVUE (Optional) 24000CVF/SVF Flanged with Type 32 ATO Actuator Type32 ATO/Fail Closed with Handwheel Type32 ATC/Fail Open with Handwheel Type 54 ATO/Fail Closed with Handwheel Type 54 ATC/Fail Open with Handwheel Type 32 with Adjustable Open/Close Dual Travel Stops NV Electric Actuator EB0024 Figure 9. NOTE: Actuator removal requires 4-1/2 in ( 115 mm) vertical clearance. 14

15 Instruction Manual 24000CVF/SVF Control Valve Table 10. VALVE DIMENSIONS VALVE SIZE CL300 STANDARD "B" BONNET SINGLE NPS DN in mm in mm in mm in mm in mm in mm 1/ / / Table 11. VALVE ASSEMBLY WEIGHTS VALVE SIZE WEIGHTS CL300 NPS DN lb kg lb kg lb kg 1/ / / Table 12. ACTUATOR WEIGHTS WEIGHTS ACTUATOR TYPE lbs kg MV1020* VA1020* NV24-MFT (non spring return)* NVF24-MFT or NVF24-MFT-E (spring return)* *Electric Actuators, reference electric actuator bulletins for more details. 15

16 24000CVF/SVF Control Valve Instruction Manual FIELDVUE, PlantWeb, Fisher and Baumann are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson and the Emerson logo are a trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. This product may be covered under one or more patents or under pending patent applications. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user. Emerson Process Management Marshalltown, Iowa USA Sorocaba, Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore Singapore Fisher Controls International LLC All Rights Reserved.

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