GPS AutoSteer System Installation Manual

Transcription

1 GPS AutoSteer System Installation Manual Supported Vehicles MacDon M150 M200 PN: A

2 LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system. Note: Take careful note of the safety information in the Safety Information section and throughout this manual. The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein. Please take special note of the following warnings: 1. There is NO obstacle avoidance system included in the manufacturer s product. Therefore, users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people, animals, trees, ditches, buildings, etc. 2. During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves. Be sure that all people and obstacles are clear of the vehicle before installation, calibration and tuning, or use of the AutoSteer system. 3. Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas. Ensure that the system is OFF before driving on roads or in public areas. ii AutoSteer System

3 Special Requirements Tools This list consists of the tools required to complete the installation. The installer is assumed to have a complete set of common installation tools. Allen Hex Key 1/4 Cleaning rags 16mm open wrench Allen Hex Key 3/16 5/8 open wrench 17mm open wrench Allen Key 5/32 9/16 open wrench (2x) 18mm open wrench Allen Hex Key 1/8 1/2 open wrench 19mm open wrench 15/16 open wrench 7/16 open wrench 22mm open wrench 7/8 open wrench 15/16 socket wrench 24mm open wrench 13/16 open wrench 13mm open wrench 18mm socket wrench 3/4 open wrench Wire cutter small 22mm socket wrench Torque wrench for 18/24/30mm sockets Cleaning brush 500 psi Pressure Gauge #1 Phillips screwdriver Ten Foot Ladder Tape measure (12ft minimum) #2 Phillips screwdriver Portable 1/2 drill Size 30 drill bit, (3.26mm) 3/4 socket and ratchet Portable drill capable of driving 1-1/2 hole saw 1-1/2 hole saw (in kit) Hardware Installation Manual iii

4 Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements: As the operator of the vehicle, you are responsible for its safe operation. The AutoSteer system is not designed to replace the vehicle s operator. Note: Verify all screws, bolts, nuts, hose connections, and cable connections are tight after the final installation of the AutoSteer system on the vehicle. WARNING To avoid electrical shock hazards, remove the Roof Module from the vehicle before driving under low structures or low electrical power lines. WARNING To prevent injury from falling, ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module. If the vehicle does not provide a safe platform, use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module. WARNING To prevent accidental death or injury from being run over by the vehicle, never leave the vehicle s operator chair with the AutoSteer system engaged. iv AutoSteer System

5 WARNING High-Pressure Fluid Hazard Read this manual before installation. Wear hand and eye protection while performing hydraulic system maintenance. Relieve hydraulic system pressure before servicing the hydraulic system. WARNING To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle. WARNING To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads, shut down the AutoSteer system (exit the program). Never drive on roads or in public areas with the AutoSteer system turned on. WARNING Do not stand close to the wheels and do not move the machine while you are adjusting the Relief Valve. Turn off the engine and engage the parking brake before standing under or next to the machine. Hardware Installation Manual v

6 Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements: CAUTION The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph (48 km/h). The Roof Module can possibly detach due to wind loads at higher speeds. CAUTION The AutoSteer system does not detect obstacles in the vehicle s path. The operator must observe the path being driven in order to avoid obstacles. CAUTION When engaged, the AutoSteer system controls only the steering of the vehicle. The operator must control the speed of the vehicle. CAUTION The AutoSteer system must be powered OFF when installing or removing the Roof Module. vi AutoSteer System

7 CAUTION The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling. Vehicle Requirements The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system. Check for loose or worn parts. Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock. Check the steering system hydraulic hoses and connections to ensure there are no oil leaks. The vehicle electrical system and battery must be in good working order. The vehicle should be fully cleaned before installing the AutoSteer system. A clean vehicle will improve the overall installation and cable routing and will also reduce the chance for oil contamination when the hydraulic connections are opened. It is important to clean the under the cab. Hardware Installation Manual vii

8 Important Information Note: Verify all screws, bolts, nuts, hose connections, and cable connections are tight after the final installation of the AutoSteer system on the vehicle. Technical Support Refer to your Display user manual for technical support information. Contact Information Refer to your Display user manual for contact information. Copyright 2009 All Rights Reserved. viii AutoSteer System

9 Table of Contents Chapter 1 Installation Overview... 1 Installation for MacDon Vehicles Vehicle Preparation Installation Kit Components MacDon Kit Components Installation Procedure Outline Cable Diagram Chapter 2 Pintle Arm Sensor Installation... 7 Pintle Arm Sensor Installation Overview Pintle Arm Sensor Components Complete Pintle Arm Sensor Installation Pre-Assemble the Pintle Arm Sensor Install the Pintle Arm Position Sensor Chapter 3 Steering Cylinder Installation Steering Cylinder Installation Overview Steering Cylinder Installation Procedure Overview Steering Cylinder Kit Components Complete Steering Cylinder Installation Pre-Assemble the Steering Cylinder and Support Brackets Install the Steering Cylinder Chapter 4 Steering Valve and SA Module Installation Steering Valve Mounting Kit Pre-Assemble the Steering Valve and SA Module Install the Steering Valve Assembly Chapter 5 Hydraulic Hose Installation Hydraulic Hose Installation Overview Hydraulic Hose Installation Procedure Overview Hydraulic Hose Kit Components Hydraulic Hose Kit Complete Installation Install the Hydraulic Hoses Adjust the Pressure Adjustment Valve Hydraulic Hose Installation Checklist Chapter 6 Roof Module Installation Safety Notes Roof Rail Installation Chapter 7 Display Installation Introduction Installation Procedure Hardware Installation Manual ix

10 Chapter 8 Main Cable Harness Installation Main Cable Harness Connections Inside Cab Prepare Cab Pillar for Cable Routing Route the Main Cable Harness Power Connections Power Supply Connection Battery Power Connection Chapter 9 SA Module Cable Harness Installation Prepare the Cab Pillar for Cable Routing Route and Connect the Power In and Data In Connectors Route and Connect the SA Module and Steering Valve Connectors Route and Connect the Pintle Angle Sensor Connector Attach Remote Engage Switch Install Grommets Install Warning Label Chapter 10 Post-Installation Procedures and Information Hydraulic Leak Check Create New Vehicle Calibration and Tuning Guidelines Calibration Safety Notes Pressure Transducer Adjustment Chapter 11 Final Hardware Installation Checklist x AutoSteer System

11 1 Installation Overview This Installation Overview chapter contains information in the following sections:. Installation for MacDon Vehicles Vehicle Preparation Installation Kit Components MacDon Kit Components Installation Procedure Outline Cable Diagram Installation for MacDon Vehicles A single hardware kit is used to install the AutoSteer system on multiple MacDon vehicle models. Every installation will leave some unused parts. A separate manual is provided for each model to ensure the correct parts are used. Make sure your vehicle is listed under Supported Models on the front cover of the manual that you are using. Vehicle Preparation The vehicle steering system must be in good working order before the AutoSteer system is installed. The hydrostatic pump and all steering bushings must be in good working order. Clean the vehicle around the hydrostatic pump, steering rods, under the frame and the cab to allow easier installation of brackets, hoses, and cables. Hardware Installation Manual 1

12 Installation Kit Components Installation Kit Components The top-level installation kit components are described in Figure 1-1. Figure 1-1 Top Level Installation Kit Components (PN: ) Table 1-1 MacDon Kit Components (PN: ) Item Component Part Number 1. Mounting Hardware Kit SA Module Assembly - Wheeled SA Module Harness, MacDon Label Attention Switch Off RAM Base Ball Bracket Kit Assembly, MacDon Power Adapter Battery Cable Power Splitter Cable Assembly, Faston Tee Common Assembly Kit Install Guide MacDon M150, M AutoSteer System

13 MacDon Kit Components Item Component Part Number 16. Install Guide MacDon M Install Guide MacDon Hex Slotted Thread Cutting Screw, 10-32x5/ MacDon Kit Components The MacDon Kit components are described in Figure 1-2. Note: Individual sub-assembly components are described in the chapters covering their installation. Figure 1-2 MacDon Kit Components (PN: ) Table 1-2 Installation Kit Sub-Assembly Components (PN: ) Item Component Part Number 1. Hose Kit, MacDon Roof Rail Bracket Assembly Hardware Installation Manual 3

14 Installation Procedure Outline Item Component Part Number 3. Steering Cylinder Assembly Grommet Kit, MacDon Steering Cylinder Steering Valve, MacDon Steering Valve Bracket Kit Pintle Arm Sensor Installation Procedure Outline Note: The system interconnect cable diagram in the Cable Diagram on page 5 of this chapter shows the AutoSteer electrical connections. 1. Verify shipped components. 2. Install the Pintle Arm Angle Sensor. 3. Install the Steering Cylinder. 4. Install the Steering Valve and SA Module. 5. Install the Hydraulic Hoses. 6. Install the Roof Module. 7. Install the Display. 8. Install the Main Cable Harness. 9. Install the SA Module Cable Harness. Note: Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual. 10. Verify all the hydraulic hoses connections are tight and the electrical connectors are properly coupled. 11. Power ON the AutoSteer system. 12. Calibrate the vehicle. 13. Tune the vehicle. 14. Verify the system has been installed properly and operates satisfactorily. 4 AutoSteer System

15 Cable Diagram Cable Diagram Hardware Installation Manual 5

16 Cable Diagram 6 AutoSteer System

17 2 Pintle Arm Sensor Installation This chapter contains the following sections: Pintle Arm Sensor Installation Overview Pintle Arm Sensor Components Complete Pintle Arm Sensor Installation Pre-Assemble the Pintle Arm Sensor Install the Pintle Arm Position Sensor Hardware Installation Manual 7

18 Pintle Arm Sensor Installation Overview Pintle Arm Sensor Installation Overview This section contains the following subsections: Pintle Arm Sensor Components Complete Pintle Arm Sensor Installation Pintle Arm Sensor Components The Pintle Arm Sensor Kit components are shown in Figure 2-1 and detailed in Table 2-1. Figure 2-1 Pintle Arm Sensor Components (PN: ) 8 AutoSteer System

19 Pintle Arm Sensor Components Table 2-1 Pintle Arm Sensor Components Item Qty. Component Part Number Used For Vehicle Model 1. 1 Sensor Mount Support M100, M150, M Linkage Mount Support M100, M150, M Pintle Sensor Arm Bracket All 4. 1 Sensor Mount Support Linkage Mount Support Pintle Arm Sensor All 7. 2 Bolt, RHSN #10-24 UNC X 3/4 GR 2 ZP All 8. 2 Nut, Hex Lock, UNC All 9. 2 Ball Joint 5/16 Female All Linkage Rod 5/ All Screw, Pan Head Phillips M6X1X8MM All Bolt, RHSN 3/8 NC X 0.75 LG GR 5 ZP Nut, 3/8-16 Steel GR 5 ZP Nut, Hex 5/16-24 UNF Steel GR All Bolt, Hex 5/16-18x1-1/4 GR All Washer, Flat 5/16 Steel ZP All Locknut, Hex Nylon Insert 5/16-18 Steel ZP All Hardware Installation Manual 9

20 Complete Pintle Arm Sensor Installation Complete Pintle Arm Sensor Installation Figure 2-2 shows a complete installation. Figure 2-2 Complete Pintle Arm Sensor Installation Pre-Assemble the Pintle Arm Sensor 1. Attach the Pintle Arm Sensor to the Sensor Mount Support bracket using two bolts and nuts from the installation kit and tighten using a 3/8 wrench. Verify the orientation of the sensor is the same as shown in Figure 2-3. Figure 2-3 Attach Pintle Arm Sensor to Pintle Sensor Mount Support Bracket 10 AutoSteer System

21 Pre-Assemble the Pintle Arm Sensor 2. Attach the Pintle Sensor Arm Bracket to the Pintle Arm Position Sensor bracket with two pan head screws from the installation kit. Use a #2 Phillips screwdriver to tighten. Verify the orientation of the bracket is as shown in Figure 2-4. Figure 2-4 Attach the Pintle Sensor Arm Bracket to the Pintle Sensor Mount Support Bracket 3. Attach a 5/16 Jam Nut from the installation kit and Ball Joint to both ends of the Linkage-Rod Link. Adjust the length of the entire assembly so it measures 9-1/4 (235 mm) from the center of one hole to the center of the other hole. Tighten the Jam Nut to the Ball Joint using an Adjustable Wrench and a 1/2 wrench. See Figure 2-5. Figure 2-5 Adjust the Linkage-Rod Linkage Arm Assembly Length Measurement Point Measurement Point Hardware Installation Manual 11

22 Pre-Assemble the Pintle Arm Sensor 4. Attach the Linkage-Rod Linkage Assembly to the Pintle Sensor Arm Bracket using one of the 5/16 bolts and lock nuts from the installation kit. Place a flat washer from the installation kit between the Pintle Sensor Arm Bracket and the Ball Joint of the Linkage-Rod Assembly. Use Figure 2-6 to determine which hole on the Pintle Sensor Arm Bracket to use for your vehicle. Figure 2-6 Vehicle-Specific Linkage-Rod Assembly Attachment Positions M100 M150, M Series 5. Verify the bolt and Pintle Sensor Arm Bracket are oriented as shown in Figure 2-7. Tighten the bolt with a 1/2 wrench and socket. Figure 2-7 Attach the Linkage-Rod Assembly to the Pintle Sensor Arm Bracket Place Flat Washer Between Pintle Sensor Arm Bracket and Ball Joint 12 AutoSteer System

23 Pre-Assemble the Pintle Arm Sensor 6. Attach the Linkage Mount Support to the other end of the Linkage-Rod Assembly with the other 5/16 bolt and lock nut from the installation kit. Place a flat washer from the installation kit between the ball joint and Linkage Mount Support Bracket. Verify the bolt and Linkage Mount Support Bracket are oriented as shown in Figure 2-8. Figure 2-8 Attach Linkage-Rod Assembly to Linkage Mount Support Bracket Place Flat Washer Between Pintle Sensor Arm Bracket and Ball Joint 7. Ensure the Linkage-Rod is attached in the correct hole on the Linkage Mount Bracket Support. See Figure 2-9. Tighten the bolt with a 1/2 wrench and socket. Figure 2-9 Vehicle-Specific Attachment Positions on Linkage Mount Support M100 Vehicles M150 and M200 Vehicles Hardware Installation Manual 13

24 Install the Pintle Arm Position Sensor Install the Pintle Arm Position Sensor 1. Locate the Pintle Arms on the main pump beneath the vehicle on the middle, right side of the engine compartment. Remove the nuts from the rear Pintle Arm (leaving the bolts in place) and remove the rear nut and bolt on the front Pintle Arm using a 9/16 socket and ratchet as shown in Figure Figure 2-10 Remove Pintle Arm Nuts and Bolt Rear Pintle Arm Nuts Front Pintle Arm (Rear Nut and Bolt) 14 AutoSteer System

25 Install the Pintle Arm Position Sensor 2. Slide the Pintle Sensor Mount Support into place on the front Pintle Arm as shown in Figure Reinsert the bolt, attach the nut, and tighten. Figure 2-11 Slide the Sensor Mount Support Bracket into Place 3. Verify the pump hose and fittings do not interfere with the sensor when the Pintle Arms move as shown in Figure The hose fittings may need to be loosened and realigned using a 1-1/4 wrench to prevent damage. Figure 2-12 Check for Interference with the Pintle Arm Position Sensor by Existing Hoses Hardware Installation Manual 15

26 Install the Pintle Arm Position Sensor 4. Fit the Linkage Mount Support over the existing bolts on the rear Pintle Arm and reattach and tighten the nuts. See Figure Figure 2-13 Attach Linkage Mount Support 5. Verify all the bolts are tightened. 6. Verify no hydraulic hoses will interfere with the movement of the Pintle Arm Sensor Assembly. If necessary, adjust the location of the other hoses. 16 AutoSteer System

27 3 Steering Cylinder Installation This chapter contains the following sections: Steering Cylinder Installation Overview Steering Cylinder Installation Procedure Overview Steering Cylinder Kit Components Complete Steering Cylinder Installation Pre-Assemble the Steering Cylinder and Support Brackets Install the Steering Cylinder Steering Cylinder Installation Overview This section contains the following subsections: Steering Cylinder Installation Procedure Overview Steering Cylinder Kit Components Complete Steering Cylinder Installation Steering Cylinder Installation Procedure Overview 1. Pre-assemble the Steering Cylinder and support brackets. 2. Open the walkway to gain access to the chassis. 3. Remove the MacDon Forming Shield, if present, from under the vehicle to gain access to under the cab. 4. Install the Steering Cylinder Brackets. 5. Attach the Steering Cylinder to the brackets. Hardware Installation Manual 17

28 Steering Cylinder Kit Components Steering Cylinder Kit Components The Steering Cylinder Kit components are shown in Figure 3-1 and detailed in Table 3-1. Figure 3-1 Steering Cylinder Kit ( ) Table 3-1 Steering Cylinder Components Item Qty. Component Part Number Used For Vehicle Model(s) 1. 1 Cylinder Rod Support M150/ Cylinder Rod Support Cylinder Base Support M Cylinder Base Support M150/ AutoSteer System

29 Steering Cylinder Kit Components Item Qty. Component Part Number Used For Vehicle Model(s) 5. 2 Clamp Support Lower Clamp Support Cylinder Rod Support M Cylinder Ball Joint Support M150/ Cylinder Ball Joint Support M Bolt, RHSN 1/2 NC X 2 GR 5 ZP All Nut, Flange Lock Sm Face DT UNC GR All Bolt, RHSN 1/2 NC X 1 GR 5 ZP All Bolt, RHSN 1/2 NC X 3.5 GR 5 ZP All Lock Washer 1/2 ZP All Bolt 1/2-13x1-.5 Hex Grade 5 ZP All Washer Flat 1/2: SAE ZP All Bolt, Hex Hd 0.5-UNF X 1.0 LG GR 5 ZP All Ball Joint 1/2-20 UNF ALINABAL PF-8-G All Bolt, RHSN 1/2 NC X 1.25 GR 5 ZP All Hardware Installation Manual 19

30 Complete Steering Cylinder Installation Complete Steering Cylinder Installation Figure 3-2 and Figure 3-3 show an example of a complete Steering Cylinder installation. Note: Figure 3-2 and Figure 3-3 show the hydraulic valve and hoses already installed. These components are actually installed later in the AutoSteer installation process. Figure 3-2 Complete Steering Cylinder Installation (Top View) Front of Vehicle Figure 3-3 Complete Steering Cylinder Installation (Side View) Front of Vehicle 20 AutoSteer System

31 Pre-Assemble the Steering Cylinder and Support Brackets Pre-Assemble the Steering Cylinder and Support Brackets 1. Attach the Ball Joint to the Cylinder Ball Joint Support with the 1/2 hex bolt and lock washer from the installation kit. Tighten the Ball Joint with a 3/4 socket so the hole is parallel with the two holes on the Cylinder Ball Joint Support. See Figure 3-4. Figure 3-4 Attach Ball Joint to Cylinder Ball Joint Support 2. Attach Cylinder Ball Joint Support Assembly to the Steering Cylinder with two 1/2 bolts and nuts from the installation kit. Verify the orientation of the support. Tighten the bolts with 3/4 socket and ratchet. See Figure 3-5. Figure 3-5 Attach Ball Joint Support Assembly to Steering Cylinder Hardware Installation Manual 21

32 Pre-Assemble the Steering Cylinder and Support Brackets 3. Attach the Cylinder Rod Support to the rod end of the Steering Cylinder with a 1/2 hex bolt, lock washer, and nut from the installation kit. Place a flat washer between the Ball Joint and the Cylinder Rod Support. Verify the orientation of the support and tighten with a 3/4 wrench and socket. See Figure 3-6. Figure 3-6 Attach Cylinder Rod Support to the Rod End of the Steering Cylinder 4. Remove the plugs from the Steering Cylinder s hydraulic ports and attach the two elbows (see Table 5-1). Orient the elbows as shown in Figure 3-7 and tighten with an 3/4 wrench. Figure 3-7 Attach Hydraulic Elbows to Steering Cylinder 22 AutoSteer System

33 Install the Steering Cylinder 5. Attach the two steering hoses (see Table 5-1) to the elbows and tighten the hose connections with a 3/4 wrench. See Figure 3-8. Figure 3-8 Attach Hydraulic Hoses to Steering Cylinder Install the Steering Cylinder 1. Slide the side walkway back towards the engine to gain access to the chassis under the left cab. The locking mechanism is near the rear of the walkway as shown in Figure 3-9. Move the walkway backwards until it locks into the back position. Figure 3-9 Move the Walkway to Access Chassis Hardware Installation Manual 23

34 Install the Steering Cylinder 2. Verify the cab doors are closed before moving the walkway. Figure 3-10 shows the left walkway moved into the correct position. Figure 3-10 Walkway Moved to Rear Position 3. If the forming shield is installed under the vehicle: a. Remove the locking pin and washer holding the rear strap of the forming shield on both sides. The left-side connection is shown in Figure Figure 3-11 Remove Locking Pin from Rear Strap of Forming Shield 24 AutoSteer System

35 Install the Steering Cylinder b. Remove the two snap rings and pins holding the forming shield to the front part of the vehicle. The left-side connection is shown in Figure Figure 3-12 Remove Snap Rings from Front Pin of Forming Shield c. Lift the forming shield up from the front mounting pin, lower it to the ground, and then slide it to the back of the vehicle for the rest of the installation. 4. Locate the existing holes for mounting the Cylinder Base Support Mounting on the left side of the vehicle just under the front side of the cab. See Figure Figure 3-13 Cylinder Base Support Mounting Holes Hardware Installation Manual 25

36 Install the Steering Cylinder 5. Attach the Cylinder Base Support bracket using two 1/2 bolts and nuts from the installation kit. Verify the bracket is oriented as shown in Figure Tighten the bolts using a 3/4 socket and ratchet. Figure 3-14 Attaching the Cylinder Base Support Bracket 6. Slide the Cylinder Assembly under the cab and run the hoses out towards the back of the vehicle. Attach the Ball Joint of the Cylinder Assembly to the Cylinder Base Support with a 1/2 bolt, lock nut, and nut from the installation kit. Put the lock washer between the Ball Joint and the Cylinder Ball Joint Support. See Figure Figure 3-15 Attach the Steering Cylinder to the Support Bracket Lock Washer Location 26 AutoSteer System

37 Install the Steering Cylinder 7. Locate the existing holes for mounting the Cylinder Rod Support to the steering mechanism of the vehicle. See Figure Figure 3-16 Location of Existing Holes for Mounting Cylinder Rod Support 8. Attach the Cylinder Rod Support from the Cylinder Assembly to the vehicle s steering arm with two 1/2 bolts and nuts from the installation kit. See Figure Figure 3-17 Attach the Steering Cylinder Assembly to the Steering Arm Hardware Installation Manual 27

38 Install the Steering Cylinder 9. Verify the hydraulic fitting at the rod end is rotated to point towards the base end; otherwise, the steering linkage will hit it when turned left. See Figure Figure 3-18 Verify Hydraulic Fitting Orientation 10. Verify all nuts and bolts are tightened on the Steering Cylinder Assembly. 28 AutoSteer System

39 4 Steering Valve and SA Module Installation This chapter contains the following sections: Steering Valve Mounting Kit Pre-Assemble the Steering Valve and SA Module Install the Steering Valve Assembly Steering Valve Mounting Kit Figure 4-1 shows the Steering Valve Mounting Kit and Table 4-1 details the kit components. Figure 4-1 Steering Valve Mounting Kit ( ) Hardware Installation Manual 29

40 Pre-Assemble the Steering Valve and SA Module Table 4-1 Steering Valve Mounting Kit Components Item Qty. Component Part Number Used For Vehicle Model(s) 1. 1 Manifold Support Bracket M100, M150, M Manifold Support Bracket Bolt, RHSN #10-24 UNC x 3/4 GR 2 ZP All 4. 4 Nut, Hex Lock, UNC All 5. 2 Bolt, Carriage 1/2-13 X 1 Half-Height GR 5 ZP M100, M150, M Nut, Flange Lock SM Face DT UNC GR M100, M150, M Bolt, RHSN 3/8 NC x 3.0 LG GR 5 ZP All 8. 4 Nut, Flange DT Smooth Face UNC All 9. 2 Bolt, RHSN 3/8 NC x 0.75 LG GR 5 ZP Pre-Assemble the Steering Valve and SA Module 1. Attach the Steering Valve to the Manifold Support Bracket using two 3/8 x 3.0 bolts and 3/8 nuts from the installation kit. Verify the Diagnostic port is pointed away from the Manifold Support Bracket. Orient the Steering Valve as shown in Figure 4-2. Verify all adapters are fitted to the correct port and oriented properly. The L and R ports should have 90 degree elbows facing away from the proportional valve and the P and T ports should have straight adapters. Tighten the nuts with a 9/16 wrench. See Figure 4-2. Figure 4-2 Attach Steering Valve to Manifold Support Bracket 30 AutoSteer System

41 Pre-Assemble the Steering Valve and SA Module 2. Attach the SA Module to the opposite side of the Manifold Support Bracket using four 3/4 screws and lock nuts from the installation kit. The head of the screws should be on the side of the SA Module and the nuts on the side of the Manifold Support Bracket. Verify the SA Module connector is on the side of the Manifold Support Bracket that has the two elbows as shown in Figure 4-3. Tighten the nuts with a 3/8 wrench. Figure 4-3 Attach SA Module to Manifold Support Bracket Hardware Installation Manual 31

42 Install the Steering Valve Assembly Install the Steering Valve Assembly 1. Locate the rectangular holes in the top of the cross-member in the front left corner under the cab. See Figure 4-4. Figure 4-4 Steering Valve Mounting Holes 2. Fit two 1/2 carriage head bolts from the installation kit in holes from Step 1. It will be tight manipulating them into place. Approach the holes from the side so the length of the rectangular hole makes it easier to get the bolts through. Attach the Steering Valve Assembly over the bolts and secure with two 1/2 nuts from the installation kit. Tighten nuts with a 3/4 socket and ratchet. See Figure 4-5. Figure 4-5 Attach the Steering Valve Assembly 32 AutoSteer System

43 5 Hydraulic Hose Installation This chapter contains the following sections: Hydraulic Hose Installation Overview Hydraulic Hose Installation Procedure Overview Hydraulic Hose Kit Components Hydraulic Hose Kit Complete Installation Install the Hydraulic Hoses Adjust the Pressure Adjustment Valve Hydraulic Hose Installation Checklist Hydraulic Hose Installation Overview This section contains the following subsections: Hydraulic Hose Installation Procedure Overview Hydraulic Hose Kit Components Hydraulic Hose Kit Complete Installation Hydraulic Hose Installation Procedure Overview 1. Connect the four hoses from the Steering Valve to the vehicle and the Steering Cylinder. 2. Check for oil leaks. 3. Adjust the Pressure Adjustment Valve. 4. Perform a functional test to confirm correct Steering Valve operation. WARNING High-Pressure Fluid Hazard Read this manual before installation. Wear hand and eye protection while performing hydraulic system maintenance. Relieve hydraulic system pressure before servicing the hydraulic system. Hardware Installation Manual 33

44 Hydraulic Hose Kit Components Hydraulic Hose Kit Components The Steering Cylinder Kit components are shown in Figure 5-1 and detailed in Table 5-1. Note: Hose lengths are not shown to scale in Figure 5-1. Figure 5-1 MacDon Hose Kit (PN ) Table 5-1 MacDon Hose Kit Components Item Qty. Component Part Number Used For Vehicle Model 1. 2 Hose Assembly 3/8" X 34" -6F JIC X -6F JIC F451TC All 2. 1 Hose Assembly 3/8" X 83" -8F JIC X -6F JIC 90 Deg. F451TC All 3. 1 Hose Assembly 3/8 X 47" -8f JIC X -6f JIC 90 Deg. F451TC All 4. 2 Adapter Run Tee -8 JIC PARKER 8 R6X 1 8 R6X All 5. 1 Adapter Expander -6F X -8M JIC 8-6 XHX6-S M Run Tee -6 JIC 6 R6X-S M Run Tee -10 JIC 10_R6X-S Reducer -10F X -8M JIC 10-8_TRTXN-S AutoSteer System

45 Hydraulic Hose Kit Complete Installation Item Qty. Component Part Number Used For Vehicle Model 9. 1 Kit Cable Tie Hose All Adapter -6 ORB X -6M JIC 90 DEG. 6 C5OX-S All Adapter Elbow -10 JIC 90 DEG. 10_C6X-S Test Port Nipple 1/8" X -6M ORB PD-361 All Hydraulic Hose Kit Complete Installation Figure 5-2 shows a complete installation. Figure 5-2 Complete Hydraulic Hose Installation Hardware Installation Manual 35

46 Install the Hydraulic Hoses Install the Hydraulic Hoses 1. Connect the 34 hose attached to the rod end of the Steering Cylinder to the L port on the Steering Valve. Tighten the hose with a 3/4 wrench. See Figure 5-3. Figure 5-3 Connect Hose from Rod End of Steer Cylinder to L Port on Steering Cylinder Hose on Rod End of Steering Cylinder L Port 36 AutoSteer System

47 Install the Hydraulic Hoses 2. Connect the 34 hose attached to the base end of the Steering Cylinder to the R port on the Steering Valve. Tighten the hose with a 3/4 wrench. See Figure 5-4. Figure 5-4 Hose Connection from Base End of Steer Cylinder to R Port on Steering Valve Hose on Base End of Steering Cylinder R Port Hardware Installation Manual 37

48 Install the Hydraulic Hoses 3. Connect the 90 degree connector of the 47 hose to the T port on the Steering Valve as shown in Figure 5-5. Tighten the hose with a 3/4 wrench. Figure 5-5 Connect T Port on the Steering Valve T (Tank) Port 4. Route the hose back and then out the access hole going through the frame of the vehicle and towards the Steering Valve block under the left side door walkway as shown in Figure 5-6. Figure 5-6 Tank Port on Steering Valve Block Access Hole Tank Port Before Installation 38 AutoSteer System

49 Install the Hydraulic Hoses 5. Disconnect the hose with a 7/8 wrench. Have a bucket ready to collect oil that will leak when the hose is disconnected from the fitting. Oil will flow readily out this connector when it is disconnected, so quickly attach the -8 JIC Run Tee to the port. Connect the original hose back to the straight through port of the Tee and the new Tank/Return hose from the Steering Valve to the Tee port of the Tee. Tighten all hose connections using a 7/8 wrench for the original hose and Run Tee and a 1 wrench for the new hose connection. See Figure 5-7 for an example of the final assembly. Figure 5-7 Tank/Return Hose Connected to Vehicle Tank/Return Lines Tank/Return Line After Tee Adapter Installation 6. Connect the 83 hose to the P port on the Steering Valve. Tighten the hose with a 3/4 wrench. See Figure 5-8. Figure 5-8 Connect P Port to the Pressure Line P (Pressure) Port Hardware Installation Manual 39

50 Install the Hydraulic Hoses 7. Route the hose back behind existing hoses and wires inside the frame to the pressure line near middle right side of the vehicle. See Figure 5-9. Figure 5-9 Route Pressure Line Back to Pressure Port Route Hose Behind These Oil Lines 8. Identify the Pressure Port on the vehicle. See Figure Figure 5-10 Vehicle Pressure Port Pressure Line Before Installation 40 AutoSteer System

51 Install the Hydraulic Hoses 9. Disconnect the 83 hose with a 7/8 wrench. Have a bucket ready to collect oil that will leak when the hose is disconnected from the fitting. Quickly attach the -8 JIC Run Tee to the port. Connect the original hose back to the straight through port of the Tee and the new pressure hose from the Steering Valve to the Tee port of the Tee. Tighten the original hose and the Run Tee with a 7/8 wrench and the new hose with a 1 wrench. See Figure 5-11 for an example of the final assembly. Figure 5-11 Pressure Line Connected to Vehicle Pressure Port Pressure Line After Tee Adapter Installation 10. Double check all hose connections and confirm they are connected correctly at both ends. 11. Verify all hose connections have been tightened. 12. Secure hoses to vehicle frame with zip ties to prevent damage. 13. Start the vehicle and check for hydraulic leaks. Hardware Installation Manual 41

52 Adjust the Pressure Adjustment Valve Adjust the Pressure Adjustment Valve When the hydraulic installation is complete the supply pressure to the cylinder must be set to 150 psi. 1. Remove the plug from the Test port with a 1/4 Allen Key. See Figure Figure 5-12 Remove the Plug from the Test Port 2. Install the pressure test port coupler and tighten with an 11/16 wrench. See Figure Figure 5-13 Install the Test Port Coupler 42 AutoSteer System

53 Adjust the Pressure Adjustment Valve 3. Attach a 500 psi pressure gauge. See Figure Figure 5-14 Connect Pressure Gauge 4. Remove the black cap and loosen the jam nut on the Pressure Adjustment Valve with a 9/16 wrench. See Figure Figure 5-15 Loosening Pressure Adjustment Valve Jam Nut 5. Put the transmission into Park position and turn on the hand brake. 6. Start the engine and adjust the engine RPM to 1500 rpm. 7. Immediately check for oil leaks on all hose connections that were opened. Hardware Installation Manual 43

54 Hydraulic Hose Installation Checklist 8. Adjust the Pressure Adjustment Valve using a 5/16 Allen Key until the pressure gauge reaches 150 psi. Turn the screw clockwise to increase pressure, counterclockwise to decrease pressure. See Figure Figure 5-16 Adjust Pressure 9. Once the Pressure Adjustment Valve has been set, hold the adjustment screw with the Allen Key and retighten the jam nut with the 9/16 wrench. 10. Remove your pressure gauge by sliding the sleeve on the quick coupler. 11. Leave the test port coupler installed on the Pressure Adjustment Valve if it does not interfere with other parts on the vehicle. Hydraulic Hose Installation Checklist 1. Steering Valve bracket bolts are tight. 2. Mounting bolts that secure the Steering Valve are tight. 3. Pressure hose is connected to correct port. 4. Tank/Return hose is connected to correct port. 5. Right Steer hose connected correctly at both ends. 6. Left Steer hose connected correctly at both ends. 7. Pressure Transducer installed and tight. 8. Checked all hose fittings are tight. 9. Checked hose routing and secure with cable ties. 44 AutoSteer System

55 6 Roof Module Installation This Roof Module Installation chapter contains information in the following sections: Safety Notes Roof Rail Installation Safety Notes The steering system must be powered OFF when installing or removing the Roof Module. The supplied locking pin must be in place whenever the vehicle is in operation. The Roof Module must be removed when transporting the vehicle at speeds above 30 mph (50 km/h). Ensure you are in a stable position on the vehicle platform when removing the Roof Module, so that you do not fall or drop the Roof Module. Use a ladder to install the Roof Rail Brackets. WARNING Ensure that you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module so you do not fall. Roof Rail Installation 1. Place the ladder as close as possible to the side of the cab. Note: The ladder is necessary to install the Roof Rail and Roof Module. Hardware Installation Manual 45

56 Roof Rail Installation 2. The Roof Rail Mounting Brackets are installed on two pairs of bolts located near the middle and rear on each side of the vehicle s roof. The bolts pass through the roof to the inside of the cab and are held in place by lock nuts and washers from inside the cab. The lock nuts are accessed via plastic caps inserted in the ceiling upholstery. Figure 6-1 shows the plastic caps on the left side of the cab. Locate the four plastic caps. Figure 6-1 Access to Roof Bolts 3. Remove the four plastic caps using a flat head screw driver. Be careful not to damage the caps as they can be difficult to remove. See Figure 6-2. Figure 6-2 Removing Plastic Caps 46 AutoSteer System

57 Roof Rail Installation 4. Using a 3/4 wrench and 3/4 socket with extension, stand on the walkway and remove the two cab bolts on each side of the cab. The nuts can be very tight and may require the use of a breaker bar. See Figure 6-3. Figure 6-3 Remove Roof Bolts 5. Mount the Roof Rail Mounting Brackets on top of the existing washers and use the original bolts to hold them in place. The longer bracket goes on the right-hand side of the machine and is intended to carry the Main Cable Harness clear of the cab roof. Verify the brackets are oriented as shown in Figure 6-4. Figure 6-4 Install the Roof Rail Mounting Brackets Right Side of Cab Hardware Installation Manual 47

58 Roof Rail Installation 6. Attach the Roof Rail to the Mounting Brackets with the supplied bolts. The supplied flat washer needs to be placed between the Roof Rail and the Mounting Brackets. Tighten using a 3/4 socket and ratchet. See Figure 6-5. Figure 6-5 Attach Roof Rail 7. Attach the three antennas to the proper Roof Module antenna connections. See Figure 6-6. Note: Hand tighten the connections. Do not over tighten. Figure 6-6 Attach the Antennas WiFi Antenna Cell Phone Antenna RTK Modem Antenna 48 AutoSteer System

59 Roof Rail Installation 8. Remove the Locking Pin from the Roof Rail. See Figure 6-7. Figure 6-7 Remove Locking Pin Locking Pin 9. Place the Roof Module on the Roof Rail. See Figure 6-8. Figure 6-8 Attach Roof Module to Roof Rail Hardware Installation Manual 49

60 Roof Rail Installation 10. Reinsert the Locking Pin into the Roof Rail. See Figure 6-9. Figure 6-9 Reinsert Locking Pin Note: The Locking Pin can be inserted from either side of the Roof Rail. 11. The completed Roof Module should appear as shown in Figure Figure 6-10 Roof Module Installed 50 AutoSteer System

61 7 Display Installation This Display Installation chapter contains the following Display information: Introduction Installation Procedure Introduction This chapter provides the instructions for installing the RAM Mount Ball in the cab so the Display can be attached later. Refer to your Display user manual for instructions on installing the Display. Hardware Installation Manual 51

62 Installation Procedure Installation Procedure 1. The MacDon cab has three holes in the cab pillar on the right-hand side. Use a 8mm driver to attach the RAM Mount Ball with self-tapping screws as shown in Figure 7-1. Note: Alternative mounting locations can be used if the location shown is not available. Note: You should run the self-tapping screws in and out of the pillar once before attaching the RAM Mount Ball to prevent breaking the screws. Figure 7-1 Attach RAM Mount Ball to the Cab Pillar Note: Refer to the Display user manual for the remaining Display-specific installation instructions. 52 AutoSteer System

63 8 Main Cable Harness Installation This chapter contains information in the following sections: Main Cable Harness Connections Inside Cab Prepare Cab Pillar for Cable Routing Route the Main Cable Harness Power Connections Power Supply Connection Battery Power Connection Main Cable Harness Connections Inside Cab Figure 8-1 shows the Main Cable Harness connections used inside the cab. Table 8-1 shows the functions of the Main Cable Harness cab connectors. Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables. Figure 8-1 Main Cable Harness Cab Connections Hardware Installation Manual 53

64 Prepare Cab Pillar for Cable Routing Table 8-1 Cab Main Cable Harness Connector Functions Main Cable Harness Connector Connector Function DISPLAY ETH Display Ethernet Port (RJ-45) DISPLAY COMM VEHICLE POWER SAM POWER SAM DATA CAN IN CAN OUT Display Communication Port (DB-9) 12 Volt Power Power for SA Module Data for SA Module Not Used for This Installation Not Used for This Installation Prepare Cab Pillar for Cable Routing 1. Carefully peel the foam upholstery back from the right rear pillar of the cab at the shelf, and then knock out the square plate with a hammer. If the vehicle does not have this punch out plate, use a 1-1/2 hole saw to cut this hole. See Figure 8-2. Figure 8-2 Knock Out Square Plate 54 AutoSteer System

65 Prepare Cab Pillar for Cable Routing 2. Carefully pull back the foam upholstery from the front of the top right rear pillar to expose a punch out for a round hole. Use a hammer to knock out the punch out plate. If the vehicle was built before 2009, it will not have this punch out plate. In this case, use a 1-1/2 hole saw to cut this hole. Cut the hole as close to the top of the pillar as possible, but leave at least 3/8 of spacing from any edge. When cutting this hole, be careful not to damage the rubber tube inside the pillar when the saw cuts all the way through. See Figure 8-3. Figure 8-3 Top Rear Pillar Access 3. Examine the right rear pillar from the outside of the cab. Look for a punch out plate at the very top of the pillar behind the plastic overhang. If the punch out plate exists, use a hammer to knock it out. If the vehicle was built before 2009, it will not have this hole. Use the 1-1/2 hole saw to create it. Make sure the hole is 1/4 to 3/8 from the weld, as shown in Figure 8-4, because the cavity will be too small closer to the window. Figure 8-4 Pillar Access from Outside Drill Hole (no more than 3/8 from this weld) Hardware Installation Manual 55

66 Route the Main Cable Harness Route the Main Cable Harness 1. Starting from the outside of the vehicle with the Main Cable Harness, route the SA Module Data and Power connectors in through the hole in the pillar. See Figure 8-5. Figure 8-5 Route SA Module Connectors through Hole 2. Route the Power supply connector through the hole in the pillar. See Figure 8-6. Figure 8-6 Route Power Supply Connector through Hole 56 AutoSteer System

67 Route the Main Cable Harness 3. Route the CAN connectors into the pillar. See Figure 8-7. Figure 8-7 Route CAN Connectors into Hole 4. Continue feeding the Main Cable Harness down the pillar until the SA Module Data and Power connectors can be pulled out the bottom of the pillar. See Figure 8-8. Figure 8-8 Route Main Cable Harness down Pillar Hardware Installation Manual 57

68 Route the Main Cable Harness 5. Pull the Power supply connector from the hole in the middle of the pillar on the inside. See Figure 8-9. Note: The CAN connectors can remain on the inside of the pillar as they are not used. Figure 8-9 Pull Power Supply Connector from Pillar 6. Route the 9-pin DGPS connector into the pillar from the outside. See Figure Figure 8-10 Route DGPS Connector into Pillar 58 AutoSteer System

69 Route the Main Cable Harness 7. Route the Ethernet connector into the pillar from the outside. See Figure Figure 8-11 Route Ethernet Connector into Pillar 8. Route the LAN and 9-pin DGPS connectors straight through the pillar and into the cab via the hole at the top of the pillar on the inside. See Figure Figure 8-12 Route LAN and DGPS Connector through Pillar Hardware Installation Manual 59

70 Route the Main Cable Harness 9. Secure the Roof Module cable to the Roof Rail Bracket using cable ties. See Figure Figure 8-13 Secure Roof Module Cable 10. Attach the cable to the Roof Module. See Figure Orient the 12-pin connector so the word TOP on the cable connector is pointing upwards (towards the sky). Insert the cable connector into the Roof Module. Push the connector in until it clicks and locks in place. To remove, grasp the connector to compress the two side latches and pull away from the Roof Module. Note: Do not force the connector. If the connector does not engage easily, check for the correct orientation of the connector. Figure 8-14 Roof Module Main Cable Harness Connection 60 AutoSteer System

71 Power Connections 11. Attach the LAN connector to the Roof Module. See Figure Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle. (This will usually be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module.) Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector. The bayonet sleeve will click when it fully engages and locks. To remove the cable, rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module. Note: Do not force the connector. If the connector does not engage easily, check for the correct orientation of the connector. Figure 8-15 Roof Module Ethernet Connection Power Connections The following sub-sections describe basic instructions for connecting the AutoSteer system to available vehicle power sources: Power Supply Connection Battery Power Connection Note: Refer to your Display user manual before connecting the AutoSteer system to vehicle power. The AutoSteer Main Cable Harness must be connected to a 3-pin 12V power source. Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source. Hardware Installation Manual 61

72 Power Supply Connection Power Supply Connection 1. Locate the 12V power outlet convenience plug. See Figure If the Display user manual specifies connecting to power inside the cab, use this plug (on the rear shelf) to connect the Power supply connector as shown in Figure Figure 8-16 Cab 12V Power Outlet 62 AutoSteer System

73 Battery Power Connection Battery Power Connection 1. Find the batteries on the right-hand side of vehicle, underneath the platform. See Figure Figure 8-17 Vehicle Batteries Location 2. If the Display user manual specifies a direct battery connection, open the battery compartment by moving the lever to the unlocked position.see Figure Figure 8-18 Move Lever Hardware Installation Manual 63

74 Battery Power Connection 3. Swing the platform and ladder out and back from the vehicle, exposing the batteries. See Figure Figure 8-19 Batteries 4. Connect to the vehicle battery by attaching the power cable directly to the battery. Note: A battery cable is provided with the AutoSteer system when a direct battery connection is required. 5. Route the power cable underneath the cab to the battery. Use the cable ties to secure the cable in a protected position. 64 AutoSteer System

75 9 SA Module Cable Harness Installation This chapter contains the following sections: Prepare the Cab Pillar for Cable Routing Route and Connect the Power In and Data In Connectors Route and Connect the SA Module and Steering Valve Connectors Route and Connect the Pintle Angle Sensor Connector Attach Remote Engage Switch Install Grommets Install Warning Label Figure 9-1 shows the SA Module Cable Harness connectors. Note: The cable lengths in Figure 9-1 are not shown to scale. Figure 9-1 SA Module Cable Harness (PN: ) Power In Data In Remote Switch Pintle Angle Sensor Bypass Valve SA Module Pressure Transducer LH Valve RH Valve Hardware Installation Manual 65

76 Prepare the Cab Pillar for Cable Routing Prepare the Cab Pillar for Cable Routing 1. Locate the large rubber hose under the bottom of the rear pillar outside the vehicle. Pull the top part out of the pillar. See Figure 9-2. Some vehicles may not have this hose. Figure 9-2 Remove Rubber Hose Route and Connect the Power In and Data In Connectors 1. From underneath the vehicle on the right side, where the cab and engine compartment meet, direct the SA Module Power In and Data In connectors up and over the chassis behind the cab so they come out beneath the rear pillar. See Figure 9-3. Figure 9-3 Push SA Module Data In and Power In Connectors Up from Engine Compartment Right Side of Cab Chassis, Beneath Rear Pillar 66 AutoSteer System

77 Route and Connect the Power In and Data In Connectors 2. Pull the SA Module Power In and Data In connectors out under the right rear pillar near the Main Cable Harness Power and Data connectors. See Figure 9-4. Figure 9-4 Pull SA Module Data In and Power In Connectors Under Rear Pillar 3. Connect the Data In to the Data Out and the Power In to the Power Out cables. Push some of the slack back up the pillar and out the bottom so the connectors are protected under the cab. See Figure 9-5. Figure 9-5 Route Connectors onto Rear Shelf 4. Fit the large rubber hose back into the bottom of the pillar in the same position as before the installation. See Figure 9-2. Hardware Installation Manual 67

78 Route and Connect the SA Module and Steering Valve Connectors Route and Connect the SA Module and Steering Valve Connectors 1. Working underneath the vehicle, direct the SA Module Harness towards the Steering Valve. Use the existing hose/cable routing guides, as shown in Figure 9-6, Figure 9-7, and Figure 9-8. Figure 9-6 Routing SA Module and Steering Valve Connectors Figure 9-7 Routing SA Module and Steering Valve Connectors 68 AutoSteer System

79 Route and Connect the SA Module and Steering Valve Connectors Figure 9-8 Routing SA Module and Steering Valve Connectors 2. Connect the large SA Module connector to the SA Module. See Figure 9-9. Figure 9-9 Connect the Large SA Module Connector Hardware Installation Manual 69

80 Route and Connect the SA Module and Steering Valve Connectors 3. Ensure the SA Module connector is properly closed, as shown in Figure Figure 9-10 Properly Closed SA Module Connector 4. Connect the Pressure Transducer connector. See Figure Figure 9-11 Connect the Pressure Transducer Connector 70 AutoSteer System

81 Route and Connect the SA Module and Steering Valve Connectors 5. Connect the Bypass Valve solenoid connector. See Figure Figure 9-12 Connect Bypass Valve Connector 6. Slide the rubber gasket over both the proportional leads. Next, connect the RH Proportional Valve connector on the coil marked B and tighten the screw with a #1 Phillips screwdriver. See Figure Figure 9-13 Connect the RH Proportional Valve Connector Hardware Installation Manual 71

82 Route and Connect the Pintle Angle Sensor Connector 7. Connect the LH Proportional Valve connector on the coil marked A and tighten the screw. See Figure Figure 9-14 Connect the LH Proportional Valve Connector Route and Connect the Pintle Angle Sensor Connector 1. Route the Pintle Angle Sensor connector along a steering arm and connect it to the Pintle Arm sensor. See Figure Figure 9-15 Connect the Pintle Angle Sensor 72 AutoSteer System

83 Attach Remote Engage Switch 2. Secure this cable carefully with cable ties. See Figure Figure 9-16 Secure Cable to Pintle Arm Attach Remote Engage Switch 1. On vehicles built in 2009 and later, there is a cable connector coming down from the center back of the cab under the vehicle. Route the Remote Switch cable from the SA Module Harness to this connector and attach it. 2. On vehicles built before 2009, the remote engage switch can be ordered from MacDon. Follow the AutoSteer TSB on this topic to install this attachment. Alternatively, the AutoSteer Remote Engage Switch can be ordered and attached to this cable as well. 3. Secure the cable with zip ties. Hardware Installation Manual 73

84 Install Grommets Install Grommets 1. Take one of the rubber grommets, cut a hole in it to match the Roof Module cable going out the back of the cab pillar, and insert it into the hole to prevent damage to the cable and prevent dirt from getting into the cab. See Figure Figure 9-17 Rear Grommet 2. Take another one of the rubber grommets, cut a hole in it to match the Main Cable Harness going into the top of the right pillar inside the cab, and insert it into the hole. See Figure Figure 9-18 Top Grommet 74 AutoSteer System

85 Install Grommets 3. Take the metal rectangle and fit it around the cables at the hole coming out at the rear shelf. Use a size 30 drill bit, " (3.26mm) to drill pilot holes into the rear pillar. Using the self tapping screws, attach the metal plate to the rear pillar. This plate turns the square hole into a round one. Take the last rubber grommets, cut a hole in it to match the Power supply cable going to the power outlet, and insert it into the hole. See Figure Figure 9-19 Shelf Grommet Drill Holes Route Power Supply Cable through this Grommet Hardware Installation Manual 75

86 Install Warning Label Install Warning Label Install the Warning label on the cab window in a position that is easy to read and does not obstruct the driver s view of the road or surrounding obstacles. See Figure Note: Install the warning label with the language that best matches the operator s language. If necessary, install labels in multiple languages. Warning labels are provided in the following languages: English French German Spanish Figure 9-20 AutoSteer Warning Label Note: The Warning Label must be immediately replaced if it becomes lost or damaged. You can order a replacement label using PN: AutoSteer System