Polaris RZR Power Steering

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1 740B Clifty rive Madison, Indiana INSTLLTION INSTRUCTIONS Polaris RZR Power Steering Item escription Qty Motor Mount 1 B ECU Mount 1 C Support Bracket 1 Lower Shaft 1 E Upper Shaft 1 J Wiring Connectors Kit 1 C B E J (kit contents continue on following page) Read instructions and view illustrations before beginning. Need help with your installation? sales@superatv.com Thank You For Choosing 8:00am - 9:00pm EST M-Th 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday Liability Statement SuperTV s products are designed to best fit user s TV/UTV under stock conditions. dding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperTV and is not recommended. SuperTV s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperTV to verify that they will work together. lthough SuperTV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product s ability to protect user from severe injury or death. SuperTV urges operators and occupants to wear a helmet and appropriate riding gear at all times. By purchasing and installing SuperTV products, user agrees that should damages occur, SuperTV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperTV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperTV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperTV will warranty only parts provided by SuperTV. ny damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperTV. SuperTV parts and products are not warrantied if item was not installed properly, misused, or modified SuperTV.com. ll Rights Reserved. REV 11/7/2014

2 F Item escription Qty F ECU 1 Motor 1 H Wire Harness 1 K Bushings 2 Qty (5) M6 x 20mm Lg. FHCS Qty (3) M8 x 20mm Lg. FHCS Qty (1) M8 Flat Washer H Qty (5) M6 Flat Washer Qty (5) M6 Nylock Nuts K

3 Removal: Keep all components removed from machine. 1. Remove Steering Shaft Bolt on Steering Rack. See Fig Remove Steering Wheel and Shaft. Hint: Removing Steering Column Bolt may ease removal. See Fig. 2. Fig. 1 Fig. 2 Rack and Pinion Remove stock Steering Shaft Remove Front (river Side) Remove Installation: o not tighten hardware completely unless noted. 1. Install Lower Shaft () to Steering Rack with provided hardware. See Figs. 3-3a. Tighten completely. 2. Install Motor () to Lower Shaft () with provided hardware. See Motor Shafts etail and Fig Join Mounting Brackets ()(C) with M6-1.0 x 20mm Lg. FHCS, M6 Flat Washers, and M6-1.0 Nylock Nuts. See Fig Install to Motor () with M x 20mm Lg. FHCS. See Fig Install Tab on Mounting Bracket () to Steering Column with stock hardware and M8 Flat Washer. See Figs. 6a - 6b. 5. ttach Upper Shaft (E) to Motor (), tighten completely, and reinstall Steering Wheel; Kit includes new Bushings (K). See Fig. 6a. 6. Locate (2) holes in Steering Frame underneath ash. See Fig Secure Mounting Bracket (C) with M6-1.0 x 20mm Lg. FHCS, M6 Flat Washers, and M6-1.0 Nylock Nuts. See Figs. 6a - 6b. -See Connections portion of instructions before installing ECU- 7. Install ECU (F) and ECU Mount (B) to Frame with M6-1.0 x 20mm Lg. FHCS. See Figs. 8-8b. Plug in Wire Harness (H). See Connections and Wiring etails. 8. Tighten all hardware completely. (illustrations continue on following pages) 3

4 When joining Shafts, scalloped area must be positioned so that Bolt cleanly engages Fig. 3 Insert through Firewall Fig. 3a Line-up with notch on Steering Rack Motor Shafts etail To Rack & Pinion Fig. 4 supplied To Steering Shaft 4

5 Fig. 5 (river Side) Qty. (3) M8 x 20mm Lg. FHCS M6 x 20mm Lg. FHCS Front M6 Nut C M6 Flat Washer provided hardware (Passenger Side) 5

6 Fig. 6a K Bracket Mounting Holes Fig. 6 Front E Front of machine Frame (looking up from river Side under ash) provided hardware C (Passenger Side) M6 Nut Tab M6 x 20mm Lg. FHCS M6 Flat Washer M8 Flat Washer (river Side) Fig. 6b Stock hardware C Steering Column Tab 6

7 Fig. 8 Pivot Tube ECU (F) Mounting Location (river Side) Frame Tilt djustor Fig. 8a J B Fig. 8 Frame J B (Pivot Tube removed for clarity) (river Side) E M6 x 20mm Lg. FHCS Tilt djustor (looking up from river Side) 7

8 Connections - Before installing, ensure that all waterproof connections are properly seated. - If askets are not seated, as shown, use a Flathead Screwdriver to seat. Seat Seat Push in......seat 8

9 (White) (Black) Wiring etails To Switched 12V Source Switched 12V Source Connection etails (See 12V Source Connection etails) (river Side, 12V UX Plug, under ash) To Battery, Negative (-) (Red) To Battery, Positive (+) Orange w/white Stripe Wire H F (1) or (2) plugs may be present. Either plug is acceptable. Fig. 1. Locate Orange with White Stripe wire underneath dash. See Fig.. 2. etermine connector style to use. See Fig. B - C. SuperTV recommends use of Bullet Connector. 3. Make connection. See Fig.. F White Wire, Switched 12V Source from Wire Harness (L) Heat Shrink Tubing Fig. B B C Plug Function Torque Sensor B Switched 12V Source C Power Motor Black - To Negative (-) Red - To Positive (+) Bullet Connector Strip wire 1/2, push into Butt Connector, and apply heat to Heat Shrink Tubing. White Wire, Switched 12V Source from Wire Harness (L) Scotch Lock Fig. C Orange w/white Stripe Wire Remove river Side Seat to access Battery. When activated, iagnostic Light will flash (1) time for about (1) second before turning off indicating proper function. Should different patterns occur, contact SuperTV. Secure iagnostic Light in a visible location. iagnostic Light 9

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