Thank You For Choosing. INSTALLATION INSTRUCTIONS Flip Windshield for Polaris General. Seal. Need help with your installation?

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1 2753 Michigan Road Madison, Indiana INSTALLATION INSTRUCTIONS Flip Windshield for Polaris General A Item Description Qty A Windshield 1 Seal (kit contents continue on following pages) Read instructions and view illustrations before beginning. Need help with your installation? sales@superatv.com Thank You For Choosing 8:00am - 9:00pm EST M-Th 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday Liability Statement SuperATV s products are designed to best fit user s ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory or aftermarket parts will void any warranty provided by SuperATV and is not recommended. SuperATV s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV to verify that they will work together. Although SuperATV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc. will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product s ability to protect user from severe injury or death. SuperATV urges operators and occupants to wear a helmet and appropriate riding gear at all times. By purchasing and installing SuperATV products, user agrees that should damages occur, SuperATV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperATV will warranty only parts provided by SuperATV. Any damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperATV. SuperATV parts and products are not warrantied if item was not installed properly, misused, or modified SuperATV.com. All Rights Reserved. 2/19/2016

2 E D F G H N C B L K (kit contents continued) M 2 P J* Item Description Qty B Catch Bracket 1 C Gas Strut 2 D Top Frame 1 E Right Male Hinge 1 F Right Female Hinge 1 G Left Female Hinge 1 H Left Male Hinge 1 J* Pivot Block 2* K Catch 2 L Inner Strut Clamp 2 M Outer Strut Clamp 2 N Lower Frame 1 P Handle Support 1 Qty (2) required; discard remaining

3 (kit contents continued) 4x M6-1.0 x 30mm Lg. BHCS 23x M6-1.0 Nylock Nut 24x M6-1.0 x 20mm Lg. BHCS 4x M6-1.0 Jam Nut 1x M x 55mm Lg. FHCS 3x M Nylock Nut 4x M x 30mm Lg. FHCS 19x M6 Sealing Washer 4x M Nylock Nut Rubber must face Windshield when installing Sealing Washer Use hand tools only when assembling. Do not use power tools. 3 Windshield Cleaning: - Do not use window cleaning fluids (Windex, 409, etc) or any solvents (gasoline, denatured alcohol, acetone, etc). - Never use abrasive cleaners, abrasive pads, or gritty cloths. - Never use razor blades, scrapers, sqeegees, brushes, etc. 1. Thouroughly rinse Windshield to float off dirt and mud. 2. Using a soft cloth, or microfiber cloth, clean Windshield with warm water and a gentle detergent. Baby shampoo or hand washing soap are recommended. 3. To prevent water spots, use a chamois to blot Windshield dry.

4 Seal Installation Install Seal, as shown, around outer edge of Windshield. Soak Seal in hot water before cutting or installing to increase flexibility. Seal Seal Bulb portion of Seal to always face towards vehicle 4

5 remove Roof (driver side) (passenger side) remove Sound Bar remove Visor Panel 5

6 - Locate depressions in stock Visor Panel as shown. Visor Panel - Drill Ø1/2" holes in stock Visor Panel as shown. Ø1/2" x 4 6

7 Sealing Washer M6 Nylock Nut - Install Pivot Blocks (J) and Lower Frame (N) to Windshield (A) with hardware shown. A (2) each per Pivot Block (J) M6 x 20mm J N Sealing Washer M6 Jam Nut 7 M6 x 20mm 6 each 7

8 8 - Install Top Frame (D) to Windshield (A) with hardware shown. - Install Right/Left Female Hinges (F-G) to Windshield (A) and Top Frame (D) with hardware shown. D F M6 x 20mm 5 each Sealing Washer M6 Nylock Nut (2) each per Female Hinge (passenger side) M6 x 30mm Sealing Washer M6 Nylock Nut (bottom) A G 8

9 - Place Windshield onto machine. - Install Male Hinges (E-H) into Female Hinges (F-G). Provided Spacer must be installed. - Secure Male Hinges (E-H) to Frame with hardware shown. From this step forward, installation is easiest with an extra set of hands. (2) each per Male Hinge Install provided Spacer H M10 Nut M10 x 30mm G (driver side inside machine) (driver side) E A H 9

10 Hinge Alignment To avoid binding when opening and closing Windshield, align Hinges before tightening hardware. in-line - Align to machine and tighten all hardware completely. 10 Seal to be in contact with Cage Frame and Dash

11 - Place Inner Strut Clamp (L) and Outer Strut Clamp (M) around Cab Frame as shown. - Install Gas Strut (C) to Inner Inner Strut Clamp (L). - Secure with hardware shown. - Repeat for opposite side. Cab Frame L M 2 each C M6 x 20mm M6 Nut (driver side) M L 11

12 - Open Upper Windshield to slightly under 90 and secure Gas Struts (C) to Pivot Blocks (J) with hardware shown. - Ensure that Windshield is level, when in "open" position, and tighten Clamp hardware completely. M8 Nylock Nut J C (driver side) tighten hardware L M (driver side) 12 Tighten all hardware completely and reinstall stock components previously removed.

13 - Install Latches (K) onto Handle. Catch (K) installation Handle K (passenger side) - Use a strap to keep Windshield in closed postition. (driver side) 13

14 - Place tape on Dash and mark Latch (K) locations. Catch (K) installation continued K Tape - Drill (4) Ø7mm holes through Dash. 14

15 - Remove Center Storage. Catch (K) installation continued Center Storage - Install Handle Support (P) to Frame with hardware shown. - Install Catches (K) to Dash and Handle Support with hardware shown. - Tighten hardware completely and replace Center Storage. K 4each M6 x 20mm M6 Nut P 15 M8 x 55mm M8 Nylock Nut