SKF Slide 1 SKF Mining, Mineral Processing & Cement
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1 SKF Slide 1
2 SKF solutions for conveyors Presented by SKF 1 Industrial Team 2008 SKF Mining, Mineral Processing and Cement SKF Slide 2
3 SKF solutions for conveyors Bearings ConCentra Housings Seals Sleeves Hydraulic assist & pumps Alignment tools Lubricants Automatic lubricators Fault detection Reliability Systems Total Shaft Solutions SKF Slide 3
4 Bearings and Units platform Bearings for vibrating screens Sleeves with oil injection Bearings and units ConCentra unit roller SensorMount SKF Slide 4 Sealed spherical roller bearing
5 SKF Explorer spherical roller bearings Overall optimization Heat treatment Manufacturing Design Much longer service life SKF Slide 5
6 SKF Unit Ball & Roller Bearings SKF Unit Ball Bearings Features High capacity ball bearing Shaft ready assembly / pre-greased Sizes ½ to 3 Statically self-aligning Optional shaft locking methods Benefits Long service life Easy to mount SKF Unit Roller Bearings Pillow Block Designs: SYR, SYE & FSYE, SYT Flange Designs: FYR (round), FYE (square), FYRP (piloted) Take-Up Designs: TBR (center pull), TRH (top angle), TFT (top mount) Features High capacity spherical roller bearings Shaft ready assembly / pre-greased Sizes 17/16 to 3 15/16 Optional seals & locking methods available SKF Slide 6
7 ConCentra Unit Ball & Roller Bearings Unit Ball Metric: 25 to 60 mm SY PF Inch: 1" to 2-15/16" SY PF/AH Unit Roller Metric: 35 to 75 mm SYT H (held) Inch: 1-7/16" to 3-15/16" SYR N & NH SYE N & NH Unit Ball - F Seal Well tested in conveyor applications Unit Roller Seal (SYT metric series only) SKF Slide 7
8 SNL housings for conveyors Simple mounting and dismounting Drilled and tapped holes for grease nipples SNL 30, 31 Identification marking on cap and base Seal groove relubrication bosses Dimple for dowel pin Notches for cap removal Grease level marks Accessories supplied Right angle base Centering marks SKF Slide 8
9 SNL housings for conveyors Standard seals for grease lubrication For metric and inch shafts Supplied with mounting instruction Taconite for SNL 30 & 31 Double-lip V-ring Labyrinth Taconite Dusty/fine particle contamination Abrasive environment Angular misalignment 0,3º Axial shaft movement up to ±4 mm SKF Slide 9
10 SAF & SDAF housings for conveyors Versatile designs Designed for extremely demanding applications 222-, 223-, 232-, 230-, 231- CARB series standard Cylindrical mount or adapter mount Locating and non-locating, 2- or 4-bolt bases, variety of seals Designed for maximum bearing life 1-3/16 to 20 + shaft diameters SDAF for bearing and larger SKF Slide 10
11 SAF and SDAF seal options PosiTrac seal (LOR standard) PosiTrac Plus seal (suffix TLC) Taconite seal (suffix T) Taconite with v-ring (suffix TV).950" FLAT EXPANDED TEFLON STRIP TEFLON SKATES LER RING NUMBER TEC TECV SPHERE-ALIGN PILLOW BLOCK DESIGN WITH DEFEN FOR SHAFT DIAMETERS UP TO 7.000" Defender TM isolator seal SKF Slide 11
12 RTD (VZ651) & Vibration /Temperature Sensors(VZ657) ½ NPT for Resistive Temperature Detector (RTD) ¼ -28UNF thread with spot face VZ651D for mounting of RTD VZ657 for mounting vibration/ temperature sensors SKF Slide 12
13 Adapter sleeves for conveyors Adaptor sleeves for spherical roller bearings and CARB Hydraulic assist std with bore 200mm Adapter sleeve on stepped shaft Exact location of bearing Three different types depending on shaft size; Adapter sleeve on straight shaft Simple straight shaft H E KMFE nut H L KML nut Customer value OH E HME nut Shaft tolerance h9 instead of p6 alt. r6 Safe and fast mounting/dismounting SKF Slide 13
14 SKF Total Shaft Solution Eliminate problem of the non-locating bearing seizing in housing Reduce operating forces and temperatures Reduce vibrations Typical Applications Fans Conveyors Impact crushers/hammermills Vibrating screens Gearbox (industrial & automotive) Grinding mills/paper mills/ steel mills SKF Slide 14
15 SKF Total Shaft Solution Optimized loading with CARB and no axial friction Floating (non-locating) bearing seizes in housings causing axial loading, friction and heat Fr Fa Bearing seizes in housing F r CARB can not support axial loads. Shaft moves inside CARB. Fa = Fr x μ Fa = 0 Result is high loading in bearings Result is lower forces and temperatures SKF Slide 15
16 SKF sealed spherical roller bearings Excludes contamination At initial installation During operation Retain lubricant Extends service life SKF Slide 16
17 Sealed SRB in conveyors Sealed SRB increases MTBF (longer service life) MTBF MTTR Decrease MTTR has limited value Reliability Time Sealed SRB increases MTBF Real Value is to increase MTBF Decrease in MTTR solutions (split SRB) have limited value compared in increase in MTBF SKF Slide 17
18 Lubrication systems platform SYSTEM 24 Automatic systems Lubrication systems Multipoint lubricator LGEP2 general machinery LGHB2 high temperature LGEV2 Large / low speed machinery LGGB2 - Biodegradable / low toxicity ( for moderate operating conditions ) SKF Slide 18
19 SKF Greases and SYSTEM 24 SYSTEM 24 automatic lubricator LGEP2 extreme pressure grease NLGI 2 lithium soap C LGGB2 green grease Environmentally friendly Medium to low temperature SKF Slide 19
20 Services platform Services Training Mechanical RCFA Engineering Consultancy PdM PRM IMS SKF Slide 20 Asset Efficiency Optimization Asset Management Services
21 SKF Copperhead fault detection for conveyors Problems Mechanical looseness Bearing faults CMPT 2310 T sensor (vibration and temperature) One sensor per housing High temperature SKF Solution Periodic monitoring: CPHD 2B or CPHD 4B Continuous monitoring: CPHD 2EC or CPHD 4EC Benefits Reduce unplanned downtime Reduce maintenance & repair cost Improve productivity & profitability Improve safety Pulleys, gearboxes & motors SKF Slide 21
22 SKF Copperhead fault detection kit Periodic Monitoring CPHD 2B, CPHD 4B Microlog Continuous Monitoring CPHD 2EC, CPHD 4EC, Microlog CTU Unit 4 to 20 ma vibration 4 to 20 ma temperature PLC / DCS SKF Slide 22
23 SKF Maintenance Products Product Types Hydraulic pumps & injectors Hydraulic nuts Laser Shaft alignment Benefits Reduce maintenance & repair costs Reduce downtime Improve safety Laser Belt alignment Hydraulic pumps: (for nuts O HMVC 54E) DA (with digital gauge) TMJL 50 DA (for nuts O HMVC 200E) Hydraulic nuts: HMVC.. E Hydraulic nut rental: ex: HMVE 48E/rental TMEB 2 Laser Belt Alignment TMEA 2 Laser Shaft Alignment SKF Slide 23
24 SKF oil injection Hydraulic assist adapter sleeves For 222, 230 and 231 series bearings Starting at 200mm ( 4 7/16 inch) size. Hydraulic Pumps SKF # (for nuts HMVC 54E) SKF #TMJL 100SRB (for nuts HMVC 92E) Digital Pump Gauge (For Oil Injection) SKF #TMJG 100D OSN and OSNP 90 Angle Connector M6 male to G⅛ female SKF Part # (Swivel Nipple) OSN.. H and OSNP.. H Adapter # For Connection To Pump Hydraulic Fluid SKF #LHMF 300 (1 & 5 Liters Available) Dial Indicator (Inches) SKF #TMCD ½ R Quick connect nipple # A (d1 = G ¼ ) To connect from SKF A to Pump # (Pipe) and # (Nipple) SKF Slide 24
25 NILOS Rings for conveyor idler rolls Styles of NILOS-Rings AV, ZAV JV, ZJV AV JVK AK LTSO SKF Slide 25
26 SKF resources SKF Documented Solutions program (DSP) Exchange is SKF's knowledge source for asset maintenance and reliability expertise. White papers, interactive services, tutorials, etc., are now at your fingertips. Register for FREE, and learn about subscription options. DSP is SKF s tool to document the value and Return on Investment (ROI) for its solution. See for additional solutions SKF Slide 26
27 SKF solutions for conveyors Improve productivity and profitability Improve health and safety Improve the environment For more information, contact your SKF Authorized Distributor, your SKF Representative, or us at SKF are registered trademarks of the SKF Group The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein SKF Group Version 1/2/ SKF Slide 27
28 SKF Slide 28
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