FordRanger Owner's handbook. Feel the difference

Transcription

1 FordRanger Owner's handbook Feel the difference

2 The information contained in this publication was correct at the time of going to print. In the interest of development the right is reserved to change specifications, design or equipment at any time without notice and without incurring any obligations. This publication, or part thereof, may not be reproduced nor translated without our approval. Errors and omissions excepted. Ford Motor Company 2010 All rights reserved. Part number: (CG3350en) 06/ b E108837

3 Table of contents Introduction About this handbook...5 Symbols glossary...5 Parts and accessories...6 Quick start Quick start...7 Child safety Child seats...12 Child seat positioning...13 Booster cushions...14 Child safety locks...15 Occupant protection Principle of operation...16 Fastening the seat belts...17 Using seat belts during pregnancy...18 Keys and remote controls General information on radio frequencies...19 Changing the remote control battery...19 Locks Locking and unlocking...20 Engine immobiliser Principle of operation...22 Coded keys...22 Arming the engine immobiliser...22 Disarming the engine immobiliser...22 Alarm Principle of operation...23 Arming the alarm...23 Disarming the alarm...23 Steering wheel Adjusting the steering wheel...24 Wipers and washers Windscreen wipers...25 Windscreen washers...25 Checking the wiper blades...25 Changing the wiper blades...26 Lighting Lighting control...27 Front fog lamps...27 Rear fog lamps...27 Headlamp levelling...28 Hazard warning flashers...28 Direction indicators...28 Interior lamps...29 Changing a bulb...29 Bulb specification chart...34 Windows and mirrors Electric windows...35 Exterior mirrors...36 Electric exterior mirrors...36 Rear quarter windows...37 Instruments Gauges...38 Warning lamps and indicators...44 Audible warnings and indicators...47 Climate control Principle of operation...48 Air vents...48 Manual climate control...48 Heated windows and mirrors...53 Seats Sitting in the correct position

4 Table of contents Front seats...55 Head restraints...56 Rear seats...57 Heated seats...58 Convenience features Clock...59 Instrument lighting dimmer...59 Cigar lighter...59 Ashtray...59 Auxiliary power sockets...59 Cup holders...60 Glove box...60 Storage compartments...61 Auxiliary input (AUX IN) socket...61 Starting the engine General information...62 Ignition switch...62 Steering wheel lock...62 Starting a diesel engine...62 Switching off the engine...63 Fuel and refuelling Safety precautions...64 Fuel quality - Diesel...64 Catalytic converter...64 Fuel filler flap...65 Refuelling...65 Technical specifications...65 Transmission Manual transmission...67 All-wheel drive (AWD)...67 Automatic transmission...70 Brakes Principle of operation...72 Hints on driving with ABS...72 Parking brake...72 Parking aid Principle of operation...73 Using the parking aid...73 Load carrying General information...75 Rear loadspace hatches...75 Load retaining fixtures...75 Roof racks and load carriers...76 Towing Towing a trailer...78 Detachable tow ball...79 Driving hints General driving points...82 Running-in...82 Cold weather precautions...82 Reduced engine performance...82 Emergency equipment First aid kit...83 Warning triangle...83 Fuses Fuse box locations...85 Changing a fuse...86 Fuse specification chart...87 Vehicle recovery Towing points...91 Towing the vehicle on four wheels...91 Transporting the vehicle...92 Maintenance General information...93 Opening and closing the bonnet

5 Table of contents Engine compartment overview - 2.5L Duratorq-TDCi (WL) Diesel/3.0L Duratorq-TDCi (WL) Diesel...95 Engine oil check...96 Engine coolant check...97 Power steering fluid check...97 Brake and clutch fluid check...98 Draining the fuel filter water trap...98 Washer fluid check...98 Technical specifications...99 Vehicle care Cleaning the exterior Cleaning the interior Repairing minor paint damage Vehicle battery Battery care Using booster cables Wheels and tyres General information Changing a road wheel Tyre care Using winter tyres Using snow chains Technical specifications Vehicle identification Vehicle identification plate Vehicle identification number (VIN) Technical specifications Technical specifications Audio introduction Important audio information Audio unit overview Audio unit overview Audio system security Security code Lost security code Entering a security code Incorrect security code Audio unit clock and date displays Setting the clock on the audio unit Audio unit operation On/off control Volume control Station tuning control Station preset buttons Audio menu control Waveband button Autostore control Traffic information control Audio unit menus Automatic volume control Alternative frequencies Priority programme type (PTY) Compact disc player Loading compact discs Ejecting compact discs Ejecting multiple compact discs Compact disc playback Compact disc selection Track selection Fast forward/reverse Shuffle/random Repeat compact disc tracks MP3 file playback MP3 display options

6 Table of contents Auxiliary input (AUX IN) socket Auxiliary input (AUX IN) socket Audio system care Antenna Audio troubleshooting Audio troubleshooting Appendices Electromagnetic compatibility

7 Introduction ABOUT THIS HANDBOOK Thank you for choosing Ford. We recommend that you take some time to get to know your vehicle by reading this handbook. The more that you know about it, the greater the safety and pleasure you will get from driving it. WARNING Always drive with due care and attention when using and operating the controls and features on your vehicle. Note: This handbook describes product features and options available throughout the range, sometimes even before they are generally available. It may describe options not fitted to your vehicle. Note: Some of the illustrations in this handbook may be used for different models, so may appear different to your vehicle. However, the essential information in the illustrations is always correct. Note: Always use and operate your vehicle in line with all applicable laws and regulations. Note: Pass on this handbook when selling your vehicle. It is an integral part of the vehicle. This vehicle has received the endorsement of TÜV, the accredited international testing organisation, for its allergy-friendly properties. All materials used in the manufacture of the interior of this vehicle meet strict requirements of the TÜV TOXPROOF Criteria Catalogue for Vehicle Interiors by TÜV Produkt and Umwelt GmbH and are designed to minimize the risk of allergic reactions. Additionally an efficient pollen filter protects the passengers against allergen particles in the outdoor air. For more information, contact TÜV at SYMBOLS GLOSSARY Symbols in this handbook WARNING You risk death or serious injury to yourself and others if you do not follow the instructions highlighted by the warning symbol. CAUTION You risk damaging your vehicle if you do not follow the instructions highlighted by the caution symbol. Symbols on your vehicle When you see these symbols, read and follow the relevant instructions in this handbook before touching or attempting adjustment of any kind. 5

8 Introduction PARTS AND ACCESSORIES Genuine Ford parts and accessories have been designed specifically for your vehicle. Unless we have specifically stated, we have not tested non-ford parts and accessories and, therefore, we will not guarantee that they are suitable for your vehicle. We recommend that you ask your Ford Dealer for advice on parts and accessories suitable for your vehicle. 6

9 Quick start QUICK START Instrument panel overview - LHD A B C D E F G H I J K U S R Q P O T N M V L E

10 Quick start Instrument panel overview - RHD H J I K G D E F C B A E78402 M L V N T O P Q S R U A B C D E F G H I J K Headlamp levelling control. See Headlamp levelling (page 28). Instrument lighting dimmer. Air vents. See Air vents (page 48). Multifunction lever. See Direction indicators (page 28). See Lighting control (page 27). Instrument cluster. See Gauges (page 38). Wiper lever. See Windscreen wipers (page 25). Audio unit. See Audio introduction (page 122). Inclinometer - pitch. See Gauges (page 38). Hazard warning flasher switch. See Hazard warning flashers (page 28). Compass. See Gauges (page 38). Inclinometer - roll. See Gauges (page 38). 8

11 Quick start L M N O P Q R S T U V Heated rear window switch. See Heated windows and mirrors (page 53). Climate controls. See Manual climate control (page 48). Cigar lighter and auxiliary power socket. See Cigar lighter (page 59). See Auxiliary power sockets (page 59). Parking brake. See Parking brake (page 72). Horn. Steering wheel adjustment. See Adjusting the steering wheel (page 24). Remote free-wheel switch. See All-wheel drive (AWD) (page 67). Parking aid switch. See Using the parking aid (page 73). Heated seats switch. See Heated seats (page 58). Engine warm-up switch. See Manual climate control (page 48). Auxiliary input (AUX IN) socket. See Auxiliary input (AUX IN) socket (page 141). Instrument cluster A B C E78487 F E D A B C D E F Tachometer Speedometer Engine coolant temperature gauge Fuel gauge Tripmeter reset button Odometer and tripmeter See Gauges (page 38). 9

12 Quick start Warning lamps and indicators ABS warning lamp Airbag warning lamp Brake system warning lamp Locking and unlocking Rear doors - 4-door A B Engine warning lamp Ignition warning lamp Low fuel level warning lamp Oil pressure warning lamp E77757 A Red mark B Lock C Unlock Rear doors - 4-door stretch cab C Water-in-fuel indicator lamp See Warning lamps and indicators (page 44). 2 1 E Open the front door. 2. Pull the lever. 10

13 Quick start Tailgate E77761 Auxiliary power sockets E83679 CAUTION If you use the auxiliary power socket when the engine is not running, the battery may discharge. Switch the ignition on to use the auxiliary power socket. 11

14 Child safety CHILD SEATS Only child restraints certified to ECE-R44.03 (or later) have been tested and approved for use in your vehicle. A choice of these are available from your Dealer. Child restraints for different mass groups Use the correct child restraint as follows: Baby safety seat E68916 WARNINGS Secure children that are less than 150 centimetres tall or less than 12 years of age in a suitable, approved child restraint, in the rear seat. Original text according to ECE R94.01: Extreme Hazard! Do not use a rearward facing child restraint on a seat protected by an air bag in front of it! Read and follow the manufacturer s instructions when you are fitting a child restraint. Do not modify child restraints in any way. Do not hold a child on your lap when the vehicle is moving. Do not leave unattended children in your vehicle. If your vehicle has been involved in an accident, have the child restraints checked by properly trained technicians. E68918 Secure children that weigh less than 13 kilograms in a rearward facing baby safety seat (Group 0+) in the rear seat. Note: Mandatory use of child restraints varies from country to country. 12

15 Child safety Child safety seat Secure children that weigh between 13 and 18 kilograms in a child safety seat (Group 1) in the rear seat. E68920 CHILD SEAT POSITIONING Child seat positions Mass group categories Seating positions Up to 10 kg Up to 13 kg 9-18 kg kg kg Baby safety seat Baby safety seat Child safety seat Booster seat or cushion Booster seat or cushion Front passenger seat with airbag X X X X X Front passenger seat without airbag U U U U U Rear passenger seat - left-hand and righthand U U U U U Rear passenger seat - centre X X X X X X Not suitable for children in this mass group. U Suitable for universal category child restraints approved for use in this mass group. 13

16 Child safety BOOSTER CUSHIONS WARNINGS Do not install a booster seat or a booster cushion with only the lap strap of the seat belt. Do not install a booster seat or a booster cushion with a seat belt that is slack or twisted. Do not put the seat belt under your child s arm or behind its back. Do not use pillows, books or towels to boost your child s height. Make sure that your children sit in an upright position. Secure children that weigh more than 15 kilograms but are less than 150 centimetres tall in a booster seat or a booster cushion. CAUTION When using a child seat on a rear seat, make sure that the child seat rests tightly against the vehicle seat. It may be necessary to lift or remove the head restraint. See Head restraints (page 56). Booster seat (Group 2) E70710 We recommend that you use a booster seat that combines a cushion with a backrest instead of a booster cushion only. The raised seating position will allow you to position the shoulder strap of the adult seat belt over the centre of your child s shoulder and the lap strap tightly across its hips. Booster cushion (Group 3) E

17 Child safety CHILD SAFETY LOCKS B A E77760 A B On Off WARNING You cannot open the doors from the inside if you have put the child safety locks on. 15

18 Occupant protection PRINCIPLE OF OPERATION Airbags WARNINGS Do not modify the front of your vehicle in any way. This could adversely affect deployment of the airbags. Original text according to ECE R94.01: Extreme Hazard! Do not use a rearward facing child restraint on a seat protected by an air bag in front of it! Wear a seat belt and keep sufficient distance between yourself and the steering wheel. Only when you use the seat belt properly, can it hold you in a position that allows the airbag to achieve its optimum effect. See Sitting in the correct position (page 55). Have repairs to the steering wheel, steering column, seats, airbags and seat belts carried out by properly trained technicians. Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Do not poke sharp objects into areas where airbags are fitted. This could damage and adversely affect deployment of the airbags. Use seat covers designed for seats with side airbags. Have these fitted by properly trained technicians. Note: Only wipe airbag covers with a damp cloth. Driver and front passenger airbags 30 o 30 o E68581 The driver and front passenger airbags will deploy during significant frontal collisions or collisions that are up to 30 degrees from the left or the right. The airbags will inflate within a few thousandths of a second and deflate on contact with the occupants, thus cushioning forward body movement. During minor frontal collisions, overturns, rear collisions and side collisions, the driver and front passenger airbags will not deploy. Note: You will hear a loud bang and see a cloud of harmless powdery residue if an airbag deploys. This is normal. Note: The front passenger airbag protects both positions of a double seat. 16

19 Occupant protection Side airbags WARNINGS Do not use a seat belt that is slack or twisted. Do not wear thick clothing. The seat belt must fit tightly around your body to achieve its optimum effect. Position the shoulder strap of the seat belt over the centre of your shoulder and position the lap strap tightly across your hips. E68905 Side airbags are fitted inside the seatback of the front seats. A label indicates that side airbags are fitted to your vehicle. The side airbags will deploy during significant lateral collisions. Only the airbag on the side affected by the collision will deploy. The airbags will inflate within a few thousandths of a second and deflate on contact with the occupants, thus providing protection for the head and rib areas. During minor lateral collisions, overturns, front collisions and rear collisions, the side airbags will not deploy. Seat belts WARNINGS Wear a seat belt and keep sufficient distance between yourself and the steering wheel. Only when you use the seat belt properly, can it hold you in a position to achieve its optimum effect. See Sitting in the correct position (page 55). Use a seat belt for only one person. Seat belt pretensioners have a lower deployment threshold than the airbags. During minor collisions, it is possible that only the seat belt pretensioner will deploy. Status after a collision WARNING Seat belts subjected to strain, as a result of an accident, should be renewed and the anchorages checked by a properly trained technician. FASTENING THE SEAT BELTS E68584 Use the correct buckle for each seat belt. 17

20 Occupant protection WARNING Position the seat belt correctly for your safety and that of your unborn child. Do not use only the lap strap or the shoulder strap. Position the lap strap comfortably across your hips and low beneath your pregnant abdomen. Position the shoulder strap between your breasts, above and to the side of your pregnant abdomen. E78560 WARNING Insert the tongue into the buckle until you hear a distinct click. You have not fastened the seat belt properly if you do not hear a click. Pull the seat belt out steadily. It may lock if you pull it sharply or if the vehicle is on a slope. Press the red button on the buckle to release the seat belt. Let it retract completely and smoothly. USING SEAT BELTS DURING PREGNANCY E

21 Keys and remote controls GENERALINFORMATIONON RADIO FREQUENCIES CAUTION The radio frequency used by your remote control can also be used by other short distance radio transmissions (e.g. amateur radios, medical equipment, wireless headphones, remote controls and alarm systems). If the frequencies are jammed, you will not be able to use your remote control. You can lock and unlock the doors with the key. Note: You could unlock the doors if you press the buttons on the remote control unintentionally. The operating range between your remote control and your vehicle varies depending on the environment. E93717 E CHANGING THE REMOTE CONTROL BATTERY 4 Make sure that you dispose of old batteries in an environmentally friendly way. Seek advice from your local authority regarding recycling. E E

22 Locks LOCKING AND UNLOCKING Locking and unlocking the doors with the key A A Locking and unlocking the doors with the remote control A B B B E77763 A B Unlock Lock E77766 A B Lock Unlock Press the lock button once. 20

23 Locks Locking and unlocking the doors with the handles Rear doors - 4-door stretch cab Front doors - all vehicles A 2 B 1 C E77757 A B C Red mark Lock Unlock E Open the front door. 2. Pull the lever. Tailgate If you see the red mark, the door is locked. Rear doors - 4-door A B C E77761 E77757 A B C Red mark Lock Unlock If you see the red mark, the door is locked. 21

24 Engine immobiliser PRINCIPLE OF OPERATION The engine immobiliser is a theft protection system that prevents someone from starting the engine with an incorrectly coded key. CODED KEYS Note: Do not shield your keys with metal objects. This may prevent the receiver from recognising your key as a valid one. Note: Have all of your remaining keys erased and recoded if you lose a key. Ask your dealer for further information. Have replacement keys recoded together with your existing keys. If you lose a key, you can obtain a replacement from your Ford Dealer. If possible, provide them with the key number from the tag provided with the original keys. You can also obtain additional keys from your Ford Dealer. The indicator in the instrument cluster will come on for approximately three seconds and then go out. If the indicator stays on for one minute or flashes for approximately one minute and then repeatedly at irregular intervals, your key has not been recognised. Remove the key and try again. If you are unable to start the engine with a correctly coded key, this indicates a malfunction. Have the immobiliser checked immediately. ARMING THE ENGINE IMMOBILISER The engine immobiliser is armed automatically a short time after you have switched the ignition off. The indicator in the instrument cluster will flash to confirm that the system is operating. DISARMING THE ENGINE IMMOBILISER The engine immobiliser is disarmed automatically when you switch the ignition on with a correctly coded key. 22

25 Alarm PRINCIPLE OF OPERATION All vehicles If the alarm is triggered, the alarm horns will sound and the hazard warning flashers will flash for 25 seconds. If the cause of the alarm being triggered has been removed, the alarm will return to its previous armed state. If the cause has not been removed, the alarm horns will sound and the hazard warning flashers will flash until a door is unlocked using a key or the remote control. DISARMING THE ALARM Perimeter alarm Disarm and silence the alarm by unlocking the doors with the key, switching the ignition on with a correctly coded key or unlocking the doors with the remote control. See Locking and unlocking (page 20). Vehicles with a perimeter alarm The perimeter alarm is a deterrent against unauthorised access to your vehicle through the doors and the bonnet. The perimeter alarm will be triggered if someone: opens a door. opens the bonnet. attempts to start the engine with an incorrectly coded key. ARMING THE ALARM Perimeter alarm The alarm is armed 20 seconds after you have locked the doors. This delay allows you to close any doors or the bonnet without triggering the alarm. Partial arming Lock the doors with the key. See Locking and unlocking (page 20). Full arming Lock the doors with the remote control. See Locking and unlocking (page 20). 23

26 Steering wheel ADJUSTING THE STEERING WHEEL WARNING Never adjust the steering wheel when the vehicle is moving. E78214 Release the locking lever to adjust the height of the steering wheel. Return the lever to its original position to secure the wheel. Make sure that you are sitting in the correct position. See Sitting in the correct position (page 55). 24

27 Wipers and washers WINDSCREEN WIPERS WINDSCREEN WASHERS A E A Single wipe B Intermittent wipe C Normal wipe D High speed wipe Intermittent wipe A B C D E WARNING Do not operate the windscreen washers for more than 10 seconds or when the reservoir is empty. CHECKING THE WIPER BLADES B E C A B C Long wipe interval Intermittent wipe Short wipe interval. E66644 Run the tip of your fingers over the edge of the blade to check for roughness. Clean the wiper blade lips with water applied with a soft sponge. 25

28 Wipers and washers CHANGING THE WIPER BLADES E93786 Install in the reverse order. E E E

29 Lighting LIGHTING CONTROL FRONT FOG LAMPS Lighting control positions C B E A E WARNING Only use the front fog lamps when visibility is considerably restricted by fog, snow or rain. A Off B Side and tail lamps C Headlamps Main and dipped beam Note: You cannot switch the front fog lamps on unless you have switched the headlamps on. REAR FOG LAMPS E Pull the lever fully towards the steering wheel to switch between main and dipped beam. Headlamp flasher Pull the lever slightly towards the steering wheel. E WARNINGS Only use the rear fog lamps when visibility is restricted to less than 50 metres (164 feet). Do not use the rear fog lamps when it is raining or snowing and visibility is more than 50 metres (164 feet). Note: You cannot switch the rear fog lamps on unless you have switched the headlamps on. 27

30 Lighting HEADLAMP LEVELLING E78244 A B Without headlamp levelling With headlamp levelling You can adjust the level of the headlamp beams according to the vehicle load. HAZARD WARNING FLASHERS A E71943 DIRECTION INDICATORS E78243 A B B Raised headlamp beams Lowered headlamp beams Set the headlamp levelling control to zero when your vehicle is unloaded. Set it to provide illumination between 35 and 100 metres when your vehicle is partially or fully loaded. E

31 Lighting INTERIOR LAMPS Courtesy lamp B A C If you leave a door open, the interior lamps will go off automatically after 30 minutes. To switch them back on, switch the ignition on for a short time. Reading lamps E92390 B C A E92391 CHANGING A BULB WARNINGS Switch the lights and the ignition off. Let the bulb cool down before removing it. E92415 A B C On Door contact Off CAUTIONS Do not touch the glass of the bulb. Only fit bulbs of the correct specification. See Bulb specification chart (page 34). Vehicles with double locking If you set the switch to position B, the interior lamps will stay on for a short time after you close the doors. They will go off immediately when you switch the ignition on. When you switch the ignition off, the interior lamps will come on. They will go off automatically after a short time. Note: You will need to detach the washer fluid reservoir to change the headlamp bulbs. Note: The following instructions describe how to remove the bulbs. Fit replacements in the reverse order unless otherwise stated. 29

32 Lighting Headlamp main and dipped beam Side lamps and front direction indicators 1 2 E E A E Open the bonnet. See Opening and closing the bonnet (page 94). 2. Detatch the washer fluid reservoir. 3. Disconnect the electrical connector. 4. Release the clip. 5. Remove the cover. 6. Remove the bulb. 3 B E78337 A B 3 Direction indicator Side lamp 1. Detach the wheel-arch lining and gently pull back. 2. Remove the bulb and the bulb holder. 3. Remove the bulb. 2 30

33 Lighting Front fog lamps Exterior mirror lamps A 2 E78335 Note: You cannot separate the bulb from the bulb holder. 1. Disconnect the electrical connector. 2. Turn the bulb holder anti-clockwise and remove it. Side repeaters 1 E92640 A B B Side repeater lamp Approach lamp Note: Items A and B are not serviceable items, please consult your dealer if these fail. Rear lamps Type A E Note: You cannot separate the bulb from the bulb holder. 1. Slide the lens to the right and remove it. 2. Disconnect the electrical connector E

34 Lighting A 4 5 Type B A B C B C 3 E78340 A B C Tail and brake lamp Direction indicator Reversing and fog lamp 1. Open the tailgate. 2. Remove the screws. 3. Remove the rear lamp. 4. Turn the bulb holder anti-clockwise and remove it. 5. Remove the bulb. E83642 A B C 1 Reversing lamp 2 Tail and brake lamp Direction indicator 1. Remove the screws. 2. Remove the lens. 3. Remove the bulb. Rear fog lamp 3 E Remove the screws. 2. Remove the lens. 3. Remove the bulb. 2 32

35 Lighting Number plate lamp Front reading lamps 3 Stretch and double cab 2 E Remove the screws. 2. Remove the lens. 3. Remove the bulb. 2 E Remove the lens. 2. Remove the bulb. 1 Front interior lamps Rear interior lamps E Remove the lens. 2. Remove the bulb. E Carefully prise out the lamp. 2. Remove the bulb. 33

36 Lighting Footwell lamps 2 1. Turn the bulb holder anti-clockwise and remove it. 2. Remove the bulb. E BULB SPECIFICATION CHART Bulb Headlamp main and dipped beam Front direction indicator Side lamp Front fog lamp * Side repeater Rear direction indicator Tail and brake lamp Reversing lamp Rear fog lamp Number plate lamp Interior lamp Reading lamp Stepwell lamp Specification (Watts) 55/ / * Bulb replacement is not possible as the bulb is an integral part of the unit. The fog lamp unit has to be changed. 34

37 Windows and mirrors ELECTRIC WINDOWS WARNING Do not operate the electric windows unless they are free from obstruction. Switch on the ignition to operate the electric windows. Front and rear passengers door switches A B Driver s door switches You can operate all the windows with the switches on the door trim panel of the driver s door. B E78355 A B Close Open E78353 A B Close Open A Opening and closing the windows automatically Press the open button briefly. Press or lift it again to stop the window. Safety switch for the passenger windows Note: You can always operate the rear windows from the driver s door. E78354 A switch on the door trim panel of the driver s door disables the passenger electric window switches. 35

38 Windows and mirrors EXTERIOR MIRRORS E WARNING Do not overestimate the distance of the objects that you see in the convex mirror. Objects seen in convex mirrors will appear smaller and further away than they actually are. D F Manual folding mirrors Folding Push the mirror towards the door window glass. Unfolding Make sure that you fully engage the mirror in its support when returning it to its original position. E78359 D E F G Up Right Down Left G ELECTRIC EXTERIOR MIRRORS A The electric exterior mirrors are fitted with a heating element that will defrost or demist the mirror glass. See Heated windows and mirrors (page 53). Electric folding mirrors B E78358 C A B C Left-hand mirror Off Right-hand mirror E To fold and unfold the mirrors, briefly press the switch. If the switch is pressed again while the mirrors are moving, they will stop and reverse the direction of movement. 36

39 Windows and mirrors REAR QUARTER WINDOWS E66498 Pull the lever outwards to open the window. Press the lever in the middle to engage it in its catch. Pull the lever in the middle to close the window. Push it backwards until it engages in its catch. 37

40 Instruments GAUGES A B C If the needle moves towards the red line, the engine is overheating. Stop the engine, switch the ignition off and determine the cause once the engine has cooled down. See Engine coolant check (page 97). Fuel gauge The arrow adjacent to the fuel pump symbol tells you on which side of your vehicle the fuel filler cap is located. E78487 F E D Odometer and tripmeter A B C D E F Tachometer Speedometer Engine coolant temperature gauge Fuel gauge Tripmeter reset button Odometer and tripmeter E79253 Engine coolant temperature gauge Shows the temperature of the engine coolant. At normal operating temperature, the needle will remain in the centre section. CAUTION Do not restart the engine until the cause of overheating has been resolved. E79254 The tripmeter can record more than one journey. Press button E to switch between journey A, journey B and ODO. The tripmeter will register the distance of an individual journey. Press and hold button E to reset the tripmeter. 38

41 Instruments Inclinometer and compass A B C E83654 A B C D E E Pitch inclinometer Compass Roll inclinometer Outside air temperature Interior temperature D Pitch inclinometer The pitch inclinometer indicates the fore and aft angle of the vehicle from the horizontal, measured in degrees. Compass The compass indicates the direction of the vehicle by displaying an arrow indicator and compass heading. Roll inclinometer The roll inclinometer indicates the side to side angle of the vehicle from the horizontal, measured in degrees. Programming the inclinometer and compass Main menu Overview of the main menu displays 39

42 Instruments 2. Press button A to select the item that you want to adjust. Setting up pitch and roll Note: Make sure that your vehicle is on level ground. 1. Press button A to select PITCH set up mode. 2. Press button B to set zero degrees. 3. Press button A to select ROLL set up mode. 4. Press button B to set zero degrees. 5. Exit the programme mode. Calibrating the compass E83685 The various sub-menus are accessed from the main menu. Entering the programme mode Note: Make sure that your vehicle is on level ground. 1. Press button A to select CAL set up mode. 2. Press button B to activate CAL set up mode. 3. Drive the vehicle with full steering lock on for two complete circles. 4. Press button B to set the calibration. 5. Exit the programme mode. Adjusting the declination angle E83655 A B 1. Press and hold buttons A and B for four seconds or more. Note: Make sure that your vehicle is on level ground. 1. Press button A to select dec set up mode. 2. Press button B to activate dec set up mode. 3. Enter your correct declination angle. See declination table. 4. Press button B to change the digit from right to left. 5. Press button A to change the figure (at the 1st and 2nd digit). 40

43 Instruments 6. Press button A to change to plus or minus (at the 3rd digit). 7. Press button B to set the declination angle. 8. Exit the programme mode. Exit the programme mode Note: If no buttons are pressed for a period of 15 seconds or more the programming mode will automatically exit. Press button B when PGM is displayed. Declination table Country City Latitude Longitude Declination Algeria Alger Algeria Oran Belgium Antwerp Belgium Brussels Belgium Gent Belgium Liege Belgium Namur Czech Brno Czech Plzen Czech Prague Denmark Arhus Denmark Copenhagen Denmark Odense Denmark Skagen Finland Helsinki Finland Joensuu Finland Oulu Finland Tampere Finland Turku Finland Rovaniemi Germany Berlin

44 Declination Longitude Latitude City Country Bremen Germany Dusseldorf Germany Frankfurt Germany Hamburg Germany Munich Germany Stuttgart Germany Athens Greece Larisa Greece Thessalniki Greece Reykjavik Iceland Cork Ireland Dublin Ireland Galway Ireland Bologna Italy Cagliari Italy Florence Italy Milan Italy Naples Italy Palermo Italy Rome Italy Syracuse Italy Trieste Italy Turin Italy Venice Italy Amsterdam Holland Groningen Holland Rotterdam Holland 42 Instruments

45 Declination Longitude Latitude City Country The Hague Holland Bergen Norway Oslo Norway Tromasa Norway Trondheim Norway Stavanger Norway Faro Portugal Lisbon Portugal Porto Portugal Kursk Russia Moscow Russia St. Petersburg Russia Barcelona Spain Bilbao Spain La Coruna Spain Madrid Spain Malaga Spain Sevilla Spain Valencia Spain Gothenburg Sweden Lulea Sweden Malmo Sweden Ostersund Sweden Stockholm Sweden Umea Sweden Basel Switzerland Bern Switzerland 43 Instruments

46 Instruments Country City Latitude Longitude Declination Switzerland Geneva Switzerland Lausanne Switzerland Zurich Turkey Adana Turkey Ankara Turkey Istanbul Turkey Izmir United Kingdom Belfast United Kingdom Birmingham United Kingdom Brighton United Kingdom Cardiff United Kingdom Edinburgh United Kingdom Liverpool United Kingdom London United Kingdom Manchester United Kingdom Newcastle United Kingdom Plymouth WARNING LAMPS AND INDICATORS The following warning lamps and indicators will come on briefly when you switch the ignition on to confirm that the system is operational: ABS warning lamp Airbag warning lamp Brake system warning lamp Door open warning lamp Engine warning lamp Ignition warning lamp Low fuel level warning lamp Oil pressure warning lamp Water-in-fuel indicator. ABS warning lamp If it illuminates when you are driving, this indicates a malfunction. You will continue to have normal braking (without ABS). Have the system checked by a properly trained technician as soon as possible. 44

47 Instruments Airbag warning lamp If it illuminates while driving, this indicates a malfunction. Have this checked as soon as possible. Brake system lamp It illuminates when the parking brake is engaged. WARNING Reduce your speed gradually and stop your vehicle as soon as it is safe to do so. Use your brakes with care. If it illuminates when you are driving, check that the parking brake is not engaged. If the parking brake is not engaged, this indicates a malfunction. Have the system checked by a properly trained technician immediately. Door open warning lamp The door open warning lamp will come on when you switch the ignition on if you have not closed the doors, the bonnet or tailgate properly. Engine warning lamp If the engine warning lamp comes on when the engine is running, this indicates a malfunction. If it flashes when you are driving, reduce the speed of your vehicle immediately. If it continues to flash, avoid heavy acceleration or deceleration. The engine will continue to run but it will have limited power. Have this checked immediately. The engine warning lamp also functions as a glow plug indicator lamp. See Starting a diesel engine (page 62). Ignition warning lamp If the ignition warning lamp comes on when you are driving, switch off all unnecessary electrical equipment and have this checked immediately Have this checked by an expert. Low fuel level warning lamp If the low fuel level warning lamp comes on, refuel as soon as possible. The arrow adjacent to the fuel pump symbol tells you on which side of your vehicle the fuel filler cap is located. Oil pressure warning lamp CAUTION Do not resume your journey if the oil pressure warning lamp comes on despite the oil level being correct. Have this checked immediately. If the oil pressure warning lamp comes on when you are driving, this indicates a malfunction. Stop, and switch the engine off and check the engine oil level. See Engine oil check (page 96). Water-in-fuel indicator lamp The water-in-fuel indicator lamp will come on if there is excess water in the fuel filter. Drain off the water immediately. See Draining the fuel filter water trap (page 98). 45

48 Instruments Direction indicator The direction indicator will flash when you use the direction indicators. A sudden increase in the rate of flashing warns of a failed bulb. Headlamp indicator The headlamp indicator will come on when you switch the headlamp dipped beam or the side and tail lamps on. Main beam indicator The main beam indicator will come on when you switch the headlamp main beam on. It will flash when you use the headlamp flasher. Front fog lamp indicator The front fog lamp indicator will come on when you switch the front fog lamps on. Rear fog lamp indicator The rear fog lamp indicator lamp will come on when you switch the rear fog lamps on. Overdrive off (O/D OFF) indicator The overdrive off (O/D OFF) indicator lamp will come on E92387 when you switch the overdrive function off. See Automatic transmission (page 70). Four-wheel drive indicator The four-wheel drive indicator lamp will come on when the all-wheel drive (AWD) lever is in the 4H or 4L position. See All-wheel drive (AWD) (page 67). Remote free wheel (RFW) indicator The remote free wheel (RFW) indicator lamp will come on when the all-wheel drive (AWD) lever is in the 4H or 4L position. If it flashes when you are driving, reduce the speed of your vehicle immediately. Switch off the remote free wheel lock mechanism and engage two-wheel drive. See All-wheel drive (AWD) (page 67). Four-wheel drive low (4L) indicator The four-wheel drive low (4L) indicator lamp will come on E92386 when the transfer shift switch is in the 4L position. If it flashes when you are driving, stop your vehicle when it is safe to do so and select the neutral position. See All-wheel drive (AWD) (page 67). Vehicle speed alarm indicator The vehicle speed alarm indicator lamp will come on when the vehicle exceeds 120km/h. 46

49 Instruments AUDIBLE WARNINGS AND INDICATORS Door open warning The door open warning chime will sound if you switch the ignition on and you have not closed the doors. Lights on warning The lights on warning chime will sound if you remove the ignition key and open any door before switching of the lights. 47

50 Climate control PRINCIPLE OF OPERATION Outside air Keep the air intakes forward of the windscreen free from obstruction (snow, leaves etc.) to allow the climate control system to function effectively. Recirculated air CAUTION Prolonged use of recirculated air may cause the windows to mist up. If the windows mist up, follow the settings for defrosting and demisting the windscreen. The air currently in the passenger compartment will be recirculated. Outside air will not enter the vehicle. Heating Heating performance depends on the temperature of the engine coolant. Air conditioning Note: The air conditioning operates only when the temperature is above 4ºC (39ºF). Note: If you use the air conditioning, the fuel consumption of your vehicle will be higher. Air is directed through the evaporator where it is cooled. Humidity is extracted from the air to help keep the windows free of mist. The resulting condensation is directed to the outside of the vehicle and it is therefore normal if you see a small pool of water under your vehicle. General information on controlling the interior climate Fully close all the windows. Warming the interior Direct the air towards your feet. In cold or humid weather conditions, direct some of the air towards the windscreen and the door windows. Cooling the interior Direct the air towards your face. AIR VENTS E71942 MANUAL CLIMATE CONTROL Warm-up system 1. Start the engine and allow it to idle. 2. Press the switch to turn the warm-up system on and off. The indicator in the switch will come on when the warm-up system is operating. 48

51 A Climate control Air distribution control E B E92479 Note: The warm-up system will switch off automatically when the engine coolant has reached its operating temperature. However, the indicator in the switch will continue to be illuminated. Note: If the coolant or ambient temperature is already at operating temperature the warm-up system will not operate even if the switch is pressed and the indicator in the switch is illuminated. Note: The warm-up system may switch off automatically if the accelerator pedal is pressed. D E78610 A B C D E Footwell Footwell and windscreen Windscreen Face level Face level and footwell You can set the air distribution control to any position between the symbols. A small amount of air is always directed towards the windscreen. Temperature control C E65966 Blue Red Cold Warm 49

52 Climate control Blower Note: If you switch the blower off, the windscreen may mist up. Recirculated air A B E78609 E78611 O Off A B Recirculating air Outside air Defrosting and demisting the windscreen quickly E78618 Close all of the air vents for maximum airflow to the windscreen. 50

53 Climate control Heating the interior quickly E78612 Ventilation A E78613 B A B Face level and footwell Face level Set the air distribution control to position A or position B. Set the blower to any position. Open the air vents to suit individual requirements. 51

54 Climate control Air conditioning Switching the air conditioning on and off Press the blower control to switch the air conditioning on and off. The indicator in the control will come on when the air conditioning is operating. E78615 Cooling with outside air E78616 Switch the air conditioning on. 52

55 Climate control Cooling the interior quickly E78617 Switch the air conditioning on. Reducing interior air humidity E78619 HEATED WINDOWS AND MIRRORS Use the heated window to defrost or demist the rear window. Heated rear window Note: The heated rear window operates only when the ignition switch is on. 53

56 Climate control E78544 Press the switch to switch the heated rear window on. The indicator in the switch will come on when the heated rear window is on. Press the switch again to switch the heated window off. It will switch off automatically after a short time. Heated exterior mirrors Electric exterior mirrors are fitted with a heating element that will defrost or demist the mirror glass. They will switch on automatically when you switch the heated rear window on. 54

57 Seats SITTING IN THE CORRECT POSITION hold the steering wheel with your arms slightly bent. bend your legs slightly so that you can press the pedals fully. position the shoulder strap of the seat belt over the centre of your shoulder and position the lap strap tightly across your hips. Make sure that your driving position is comfortable and that you can maintain full control of your vehicle. FRONT SEATS E68595 WARNINGS Do not adjust the seats when the vehicle is moving. Only when you use the seat belt properly, can it hold you in a position that allows the airbag to achieve its optimum effect. WARNING Do not adjust the seats when the vehicle is moving. Moving the seats backwards and forwards When you use them properly, the seat, head restraint, seat belt and airbags will provide optimum protection in the event of a collision. We recommend that you: sit in an upright position with the base of your spine as far back as possible. do not recline the seatback more than 30 degrees. adjust the head restraint so that the top of it is level with the top of your head and as far forwards as possible, remaining comfortable. keep sufficient distance between yourself and the steering wheel. We recommend a minimum of 250 millimetres (10 inches) between your breastbone and the airbag cover. E78678 WARNING Rock the seat backwards and forwards after releasing the lever to make sure that it is fully engaged in its catch. 55

58 Seats CAUTION Do not move the front seats too close to the instrument panel. HEAD RESTRAINTS Adjusting the angle of the seatback E66539 Adjusting the head restraint E78679 WARNINGS Rock the seatback backwards and forwards after releasing the lever to make sure that it is fully engaged in its catch. If the front passenger seat has been moved forwards, rock the seat backwards and forwards after releasing the lever to make sure that it is fully engaged in its catch. WARNING Raise rear head restraint when the rear seat is occupied by a passenger or a child restraint. Adjust the head restraint so that the top of it is level with the top of your head. Removing the head restraint Press the locking buttons and remove the head restraint. Note: On stretch cab vehicles the front passenger seat can be moved forwards to allow the rear passengers to gain easier access. 56

59 Seats REAR SEATS Folding the rear seats - 4-door stretch cab To fold the seatback: 1. Pull the release strap upwards. 2. Push the seatback forwards. To return the seatback to its upright position: 1. Push the seatback to the upright position. WARNING Make sure that the rear seatback is secure and fully engaged in its catches Rear seat arm rest E78921 Folding the rear seatback - Double cab 1 E E

60 Seats HEATED SEATS E78689 Note: Start the engine to use the heated seats. Note: The heated seats will not switch off automatically. The heated seats will reach their maximum temperature after five or six minutes. 58

61 Convenience features CLOCK For detailed instructions on how to adjust the clock. See Setting the clock on the audio unit (page 129). INSTRUMENT LIGHTING DIMMER Press the element in to use the cigar lighter. It will pop out automatically. For item location: See Quick start (page 7). ASHTRAY Note: The removable ashtray can be placed in any of the front or rear cup holders. E78453 CIGAR LIGHTER CAUTIONS If you use the socket when the engine is not running, the battery may discharge. Do not hold the cigar lighter element pressed in. E69119 AUXILIARY POWER SOCKETS Note: You can use the socket to power 12 volt appliances that have a maximum current rating of 20 Amperes. Use only Ford accessory connectors or connectors specified for use with SAE standard sockets. E72972 E

62 Convenience features CAUTION If you use the auxiliary power socket when the engine is not running, the battery may discharge. Note: Switch the ignition on to use the auxiliary power socket. You can use the auxiliary power socket to power 12 volt appliances that have a maximum current rating of 10 Amperes. Use only Ford accessory connectors or connectors specified for use with SAE standard sockets. CUP HOLDERS Rear cup holders E78697 GLOVE BOX WARNINGS Do not place hot drinks in the cup holders when the vehicle is moving. Do not place glass objects in the cup holders. Front cup holders E69134 You can use the glove box as a filing cabinet. E

63 Convenience features STORAGECOMPARTMENTS AUXILIARY INPUT (AUX IN) SOCKET E73704 E72905 E See Auxiliary input (AUX IN) socket (page 141). E

64 Starting the engine GENERAL INFORMATION General points on starting If the battery has been disconnected the vehicle may exhibit some unusual driving characteristics for approx. 8 kilometres (5 miles) after reconnecting the battery. This is because the engine management system must realign itself with the engine. Any unusual driving characteristics during this period may be disregarded. Starting the engine by towing or pushing WARNING To prevent damage you must not push or tow start your vehicle. Use booster cables and a booster battery. See Using booster cables (page 103). IGNITION SWITCH A E78704 A B C D B The ignition is off. C The accessory circuits are enabled. The ignition is on. D The starter motor is activated. WARNING Do not move the key to position A when the vehicle is in motion. CAUTIONS Do not leave the key in position B as this will discharge the battery. Release the key from position D when the engine starts. STEERING WHEEL LOCK When you remove the key from the ignition switch, the steering column lock is activated as soon as you turn the steering wheel. The steering will be unlocked when the key is moved to position ACC. STARTING A DIESEL ENGINE Cold or hot engine All vehicles Note: When the temperature is below -15ºC (5ºF), you may need to crank the engine for up to 25 seconds. If you consistently operate the vehicle in such temperatures, we recommend that you have an engine block heater fitted. Note: Continue cranking the engine until it starts. Note: You can only operate the starter for a maximum of 30 seconds at a time. Switch the ignition on and wait until the glow plug indicator goes off. Vehicles with manual transmission Note: Do not touch the accelerator pedal. 62

65 Starting the engine 1. Fully depress the clutch pedal. 2. Start the engine. Vehicles with automatic transmission 1. Select park or neutral. 2. Fully depress the brake pedal. 3. Start the engine. SWITCHING OFF THE ENGINE Vehicles with a turbocharger CAUTION Do not switch the engine off when it is running at high speed. If you do, the turbocharger will continue running after the engine oil pressure has dropped to zero. This will lead to premature turbocharger bearing wear. Release the accelerator pedal. Wait until the engine has reached idle speed and then switch it off. 63

66 Fuel and refuelling SAFETY PRECAUTIONS WARNINGS Stop refuelling after the fuel nozzle stops the second time. Additional fuel will fill the expansion space in the fuel tank which could lead to fuel overflowing. Fuel spillage could be hazardous to other road users. Do not use any kind of flames or heat near the fuel system. The fuel system is under pressure. There is a risk of injury if the fuel system is leaking. Filling fuel containers WARNING Static electricity can cause an explosion of flammable liquid, vapour or gas in any vehicle or trailer. To reduce risk of serious injury or death when filling containers: Always place container on the ground before filling. Keep the pump nozzle in contact with the container while you are filling it. Use only approved containers for flammable liquid. FUEL QUALITY - DIESEL WARNING Do not mix diesel with oil, petrol or other liquids. This could cause a chemical reaction. CAUTIONS Do not add kerosene, paraffin or petrol to diesel. This could cause damage to the fuel system. CAUTIONS Use diesel that meets the specification defined by EN 590, or the relevant national specification. Note: We recommend that you use only high quality fuel. Note: The use of additives or other engine treatments not approved by Ford is not recommended. Note: We do not recommend the prolonged use of additives intended to prevent fuel waxing. Long-term storage Most diesel fuels contain bio-diesel, it is recommended to fill the tank with purely mineral diesel (where available) or add an anti-oxidant prior to long-term storage of your vehicle exceeding two months. Your dealer can help you with a suitable anti-oxidant. CATALYTIC CONVERTER WARNING Do not park or idle your vehicle over dry leaves, dry grass or other combustible materials. The exhaust will radiate a considerable amount of heat during use, and after you have switched the engine off. This is a potential fire hazard. Driving with a catalytic converter CAUTIONS Avoid running out of fuel. Do not crank the engine for long periods. 64

67 Fuel and refuelling CAUTIONS Do not run the engine when a spark plug lead is disconnected. Do not push-start or tow-start your vehicle. Use booster cables. See Using booster cables (page 103). Do not switch the ignition off when driving. 3 2 FUEL FILLER FLAP E78711 Note: When the filler cap is removed, a hissing noise may be heard. This is normal and should be disregarded. REFUELLING E CAUTION Do not attempt to start the engine if you have filled the fuel tank with the incorrect fuel. This could damage the engine. Have the system checked by a properly trained technician immediately. TECHNICAL SPECIFICATIONS Fuel consumption figures Variant Urban l/100 km (mpg) Extra-urban l/100 km (mpg) Combined l/100 km (mpg) CO2 emissions g/km Vehicles with a 2.5L Duratorq-TDCi engine - 2- wheel drive 10.3 (27.4) 7.1 (39.8) 8.3 (34) 227 Vehicles with a 2.5L Duratorq-TDCi engine - 4- wheel drive 10.9 (25.9) 7.8 (36.2) 8.9 (31.7)

68 Fuel and refuelling Variant Urban l/100 km (mpg) Extra-urban l/100 km (mpg) Combined l/100 km (mpg) CO2 emissions g/km Vehicles with a 3.0L Duratorq-TDCi engine - 4- wheel drive (manual transmission) 11.7 (24.1) 8.2(34.5) 9.5 (29.7) 260 Vehicles with a 3.0L Duratorq-TDCi engine - 4- wheel drive (automatic transmission) 12.6 (22.4) 8.9 (31.7) 10.2 (27.7)

69 Transmission MANUAL TRANSMISSION CAUTIONS Do not engage reverse gear when the vehicle is moving. This could cause damage to the transmission. Do not pull or push the gear lever sideways too hard when you are changing from 5th gear to 4th gear. You could select 2nd gear unintentionally and this could cause damage to the transmission. ALL-WHEEL DRIVE (AWD) Vehicles with manual transmission Note: Fully depress the clutch pedal and wait for three seconds before you select reverse gear. E78718 WARNING Do not leave the selector lever in the neutral (N) position when the vehicle is parked. Note: The four-wheel drive indicator lamp will come on when the selector lever is in the 4H or 4L position. See Warning lamps and indicators (page 44). E68982 Two-wheel drive, high range (2H) E78724 Switch off the remote free-wheel (RFW) lock mechanism when driving in two-wheel drive. 67

70 Transmission Note: Driving in two-wheel drive 2H with the RFW lock activated will result in greater tyre resistance, increased fuel consumption and unnecessary noise. Use for all normal road driving and also for off-road driving across dry, level terrain. Four-wheel drive, high range (4H) CAUTIONS Do not use four-wheel drive 4H for normal road driving. Do not exceed 100 km/h (62 mph). Use for off-road driving. Four-wheel drive, low range (4L) CAUTIONS Do not use four-wheel drive 4L for normal road driving. Do not exceed 40 km/h (25 mph). Use for more extreme off-road conditions, such as steep ascents and descents. Also use when low speed manoeuvring is necessary, such as reversing a trailer or negotiating a boulder-strewn river bed, or when moving off while heavily loaded or towing. This will prevent prolonged slipping of the clutch. Shifting between (2H) and (4H) CAUTION Do not shift the selector lever between 2H and 4H with the remote free-wheel lock deactivated and the vehicle moving. This can damage the drive assembly. This can be done with the vehicle moving when the remote free-wheel (RFW) lock indicator lamp is on. See Warning lamps and indicators (page 44). Shifting between (4H) and (4L) CAUTION Do not shift the selector lever between 4H and 4L with the vehicle moving. This can damage the drive assembly. 1. Stop the vehicle when it is safe to do so. 2. Shift the selector lever from 4H to 4L or from 4L to 4H. Shifting between (4H) and (2H) This can be done with the vehicle moving. Neutral (N) Use for shifting between ranges. Changing range Depress the clutch pedal and shift the selector lever to the relevant position. 68

71 Transmission Vehicles with automatic transmission Note: The four-wheel drive low range 4L indicator lamp will come on when the transfer shift switch is in the 4L position. See Warning lamps and indicators (page 44). Use for more extreme off-road conditions, such as steep ascents and descents. Also use when low speed manoeuvring is necessary, such as reversing a trailer or negotiating a boulder-strewn river bed, or when moving off while heavily loaded or towing. Shifting between (2H) and (4H) This can be done with the vehicle moving. E92474 CAUTION Do not turn the transfer shift switch between 4H and 4L with the vehicle moving. This can damage the drive assembly. Two-wheel drive, high range (2H) Use for all normal road driving and also for off-road driving across dry, level terrain. Four-wheel drive, high range (4H) CAUTIONS Do not use four-wheel drive 4H for normal road driving. Do not exceed 100 km/h (62 mph). Shifting between (4H) and (4L) CAUTION Do not turn the transfer shift switch between 4H and 4L with the vehicle moving. This can damage the drive assembly. 1. Stop the vehicle when it is safe to do so. 2. Move the transmission selector lever to the neutral (N) position. 3. Turn the transfer shift switch from 4H to 4L or from 4L to 4H. Shifting between (4H) and (2H) This can be done with the vehicle moving. Use for off-road driving. Four-wheel drive, low range (4L) CAUTIONS Do not use four-wheel drive 4L for normal road driving. Do not exceed 40 km/h (25 mph). 69

72 Transmission AUTOMATICTRANSMISSION Selector lever positions Note: A cold engine has a higher idle speed. This will increase the tendency for your vehicle to creep when you have selected a drive gear. Press the button on the selector lever to select reverse and park. The selector lever position will be shown in the information display. Park WARNINGS Select park only when your vehicle is stationary. Apply the parking brake and select park before leaving your vehicle. Make sure that the selector lever is latched in position. Note: An audible warning will sound if you open the drivers door and you have not selected park. In this position, power is not transmitted to the drive wheels and the transmission is locked. You can start the engine with the selector lever in this position. E92458 off. P R N D Park Reverse Neutral Drive 3rd Gear 2nd Gear 1st Gear WARNING Apply the brakes before moving the selector lever and keep them applied until you are ready to move Reverse Neutral WARNING Select reverse only when your vehicle is stationary and the engine is at idle speed. In this position, power is not transmitted to the drive wheels but the transmission is not locked. You can start the engine with the selector lever in this position. Drive Select drive to shift automatically through the forward gears. 70

73 Transmission 3rd Gear Select 3, the transmission will automatically shift between 3rd, 2nd and 1st gears only. 2nd Gear Select 2, the transmission will automatically shift between 2nd and 1st gears only. 1st Gear Select 1, the transmission will select 1st gear only. Hints on driving with an automatic transmission Moving off 1. Release the parking brake. 2. Release the brake pedal and press the accelerator pedal. Stopping 1. Release the accelerator pedal and press the brake pedal. 2. Apply the parking brake. Kickdown Press the accelerator pedal fully with the selector lever in the drive position to select the next highest gear for optimum performance. Release the accelerator pedal when you no longer require kickdown. Overdrive Note: The transmission is normally in overdrive when drive is selected. E92459 When you are travelling in slow moving traffic or climbing steep gradients there may be a tendency for the transmission to continually shift between 5th and 4th gears. If this condition should arise switch the overdrive function off. Note: When the overdrive function has been switched off O/D OFF will be shown in the information display. Note: The transmission will only select between 1st, 2nd 3rd and 4th gears if the overdrive function has been switched off. Drive modes The transmission will select the appropriate gear for optimum performance based on ambient temperature, road gradient, vehicle load and driver input. 71

74 Brakes PRINCIPLE OF OPERATION Disc brakes PARKING BRAKE Applying the parking brake Wet brake discs result in reduced braking efficiency. Dab the brake pedal when driving from a car wash to remove the film of water. ABS WARNING The ABS does not relieve you of your responsibility to drive with due care and attention. The ABS helps you to maintain full steering and directional stability when you brake heavily in an emergency, by preventing the road wheels from locking. HINTS ON DRIVING WITH ABS When the ABS is operating, the brake pedal will pulse. This is normal. Maintain pressure on the brake pedal. The ABS will not eliminate the dangers inherent when: you drive too close to the vehicle in front of you. the vehicle is aquaplaning. you take corners too fast. the road surface is poor. E78772 WARNING Make sure that the parking brake is applied before you release the lever. Note: Do not turn the parking brake lever when you apply the parking brake. 1. Press the brake pedal firmly. 2. Pull the parking brake lever upwards to its fullest extent. Parking on a hill If you have to park facing uphill, select first gear and turn the front wheels away from the kerb. If you have to park facing downhill, select reverse gear and turn the front wheels towards the kerb. Releasing the parking brake 1. Press the brake pedal firmly. 2. Pull the parking brake lever upwards slightly, turn the lever anti-clockwise and push it downwards. 72

75 Parking aid PRINCIPLE OF OPERATION WARNING The parking aid does not relieve you of your responsibility to drive with due care and attention. CAUTIONS The sensors may not detect objects in heavy rain or other conditions that cause disruptive reflections. The sensors may not detect objects with surfaces that absorb ultrasonic waves. The sensors may not detect objects that are close to the vehicle (approximately 30 centimetres (12 inches) to the rear and above or below the sensors). If you use a high pressure spray to wash your vehicle, only spray the sensors briefly from a distance not less than 20 centimetres (8 inches). The parking aid may detect an aftermarket tow bar. The parking aid will only indicate the distance between the bumper and the obstacle, not the distance between the tow bar and the obstacle. Vehicles fitted with a trailer tow module not approved by us may not correctly detect obstacles. The parking aid does not detect obstacles moving away from the vehicle. They will only be detected shortly after they start to move towards the vehicle again. Note: The parking aid may emit false tones if it detects a signal using the same frequency as the sensors or if the vehicle is fully laden. Note: Keep the sensors free from dirt, ice and snow. Do not clean with sharp objects. USING THE PARKING AID E cm 150 cm The parking aid is automatically activated when you select reverse gear with the ignition switched on. You will hear an intermittent tone at a distance of approximately 150 centimetres (59 inches) between the obstacle and rear bumper and 50 centimetres (20 inches) to the side. Decreasing the distance accelerates the intermittent tone. A continuous tone will start at a distance of less than 30 centimetres (12 inches) to the rear bumper. Note: If a high pitch tone is heard for three seconds, this indicates a malfunction. The system will be disabled. Have the system checked by a properly trained technician. 73

76 Parking aid Switching the parking aid on and off The parking aid is per default off. To switch the parking aid on, press the switch in the instrument panel or select reverse gear. For item location: See Quick start (page 7). The light in the switch illuminates when the parking aid is activated. To turn it off, press the switch again or disengage reverse gear. 74

77 Load carrying GENERAL INFORMATION 112). WARNINGS Use load securing straps to an approved standard, e.g. DIN. Make sure that you secure all loose items properly. Place luggage and other loads as low and as far forward as possible within the luggage or loadspace. Do not drive with the tailgate or rear door open. Exhaust fumes may enter the vehicle. Do not exceed the maximum front and rear axle loads for your vehicle. See Vehicle identification (page CAUTIONS Do not allow items to contact the rear windows. Do not use any abrasive materials to clean the interior of the rear windows. Do not install stickers or labels to the interior of the rear windows. REAR LOADSPACE HATCHES E Raise the tailgate slightly. Turn the support cable anti-clockwise. Release the securing clamp and disconnect the support cable. LOAD RETAINING FIXTURES Rope hooks CAUTION The maximum load per rope hook is stamped on or near the hook, do not exceed this load. WARNING Do not place heavy weights directly on the tailgate. CAUTION Do not lower the tailgate completely if a tow ball is fitted. 75

78 Load carrying E78777 Note: The number of rope hooks may vary depending on your vehicle model. Load rest WARNING A loaded load rest alters the vehicle's centre of gravity and aerodynamics. Take care when cornering, driving in crosswinds and at high speeds. CAUTION Do not exceed the permissible gross weight. E78778 Note: Secure luggage or cargo placed on the load rest with the load rest stoppers. ROOF RACKS AND LOAD CARRIERS Roof rack WARNING If you use a roof rack, the fuel consumption of your vehicle will be higher and you may experience different driving characteristics. CAUTION Do not exceed the maximum permissible roof rail load of 75 kilograms (165 pounds), including the roof rack. Check the security of the roof rack load as follows: before starting after driving 50 kilometres (30 miles) at kilometres (600 miles) intervals. 76

79 Load carrying A B C E92544 A B C Roof rail Sports bar Box rail CAUTIONS Do not sit or stand on items B or C. Do not use item C to secure loads. 77

80 Towing TOWING A TRAILER WARNING Do not exceed the maximum gross train weight stated on the vehicle identification plate. See Vehicle identification plate (page 112). CAUTION Do not exceed the maximum permissible nose weight, i.e. vertical weight on the tow ball, of 75 kilogrammes (165 pounds) for 2-wheel drive vehicles, or 125 kilogrammes (276 pounds) for 4-wheel drive vehicles. Place loads as low and central to the axle(s) of the trailer as possible. If you are towing with an unladen vehicle, the load in the trailer should be placed toward the nose, within the maximum nose load, as this gives the best stability. Technical specifications The stability of the vehicle to trailer combination is very much dependant on the quality of the trailer. The maximum vehicle and trailer payloads represent technically binding values for gradients up to 12% and at an altitude of metres (3 281 feet) above sea level. In high altitude regions, thinner atmosphere can reduce performance so the following restrictions will apply: In high altitude regions above metres (3 281 feet), the stipulated maximum permitted gross train weight must be reduced by 10% for every additional metres (3 281 feet). Steep gradients WARNING The overrun brake on a trailer is not controlled by the anti-lock braking system. Change down a gear before you reach a steep downhill gradient. Trailer capacities Variant Without trailer brake kg (lbs) With trailer brake kg (lbs) Trailer nose weight kg (lbs) Single cab 2-wheel drive 750 (1653.5) 1600 (3527.4) 75 (165.3) Single cab 4-wheel drive 750 (1653.5) 3000 (6613.9) 125 (275.6) 4-door stretch cab 2-wheel drive 750 (1653.5) 1600 (3527.4) 75 (165.3) 4-door stretch cab 4-wheel drive 750 (1653.5) 3000 (6613.9) 125 (275.6) Double cab 4-wheel drive 750 (1653.5) 3000 (6613.9) 125 (275.6) 78

81 Towing DETACHABLE TOW BALL WARNINGS Never leave the detached tow ball arm unsecured inside the vehicle. This would increase the risk of injury in an accident. this. When not in use, always transport the tow ball arm securely fastened in the luggage compartment. Take special care when fitting the tow ball arm as the safety of the vehicle and the trailer depends on 1. Remove the plug from the seat. 2. Remove the protection cap. 3. Insert the key and turn it anti-clockwise. Inserting the tow ball arm A 13-pin trailer socket and the tow ball arm seat are provided underneath the rear bumper. Turn the trailer socket down through 90 degrees until it engages in the correct position. Unlocking the tow ball arm mechanism WARNINGS Do not use any tools for mounting or dismounting the tow ball arm. Do not modify the trailer coupling. Do not disassemble or repair the tow ball arm. E Remove the lock. 2. Push the lever to the left and hold it. 3. Push the lever fully forwards until the tow ball arm is unlocked. 4. Insert the tow ball arm in to the seat. WARNINGS The tow ball arm may only be inserted when completely unlocked. Make sure that the tow ball arm is fully engaged in the seat. E78801 Note: The lever must be on the outside of the case. 79

82 Towing 5. Insert the lock. 6. Insert the key in the lock and turn it clockwise. 7. Remove the key. 8. Install the protection cap. Removing the tow ball arm Driving with a trailer E78800 WARNING If any of the following conditions cannot be met, do not use the tow bar and have it inspected by properly trained technicians. Before starting your journey, make sure that the tow ball arm is properly locked. Check that: The tow ball is correctly locked. The protection cap is correctly fitted. The tow ball arm is fully engaged in its seat. E Remove the protection cap. 2. Insert the key and turn it anti-clockwise. 3. Remove the lock. 4. Push the lever to the left and hold it. 5. Push the lever fully forwards until the tow ball arm is unlocked. 6. Remove the tow ball arm. 7. Install the protection cap. 8. Install the plug in the seat. Driving without a trailer 1. Remove the tow ball arm. 2. Install the plug into its seat. WARNING To avoid risk of injury, never unlock the tow ball arm with the trailer attached. 80

83 Towing Maintenance WARNING Remove the tow ball arm and protect the seat with the plug before steam cleaning your vehicle. Keep the system clean. Periodically lubricate the tow ball mechanism with resin-free grease or oil and the lock with graphite. Keep a note of the key number. In case of loss, replacement keys are available from the manufacturer by stating the 4-digit key number. 81

84 Driving hints GENERAL DRIVING POINTS Vehicles with a diesel engine If the low fuel level warning lamp comes on, refuel as soon as possible. If you continue driving without refuelling, the engine will start to run unevenly. This indicates that you are about to run out of fuel. Refuel immediately. RUNNING-IN Tyres WARNING New tyres need to be run-in for approximately 500 kilometres (300 miles). During this time, you may experience different driving characteristics. Brakes and clutch WARNING Avoid heavy use of the brakes and clutch if possible for the first 150 kilometres (100 miles) in town and for the first kilometres (1 000 miles) on motorways. Engine CAUTION Avoid driving too fast during the first kilometres (1 000 miles). Vary your speed frequently and change up through the gears early. Do not labour the engine. COLD WEATHER PRECAUTIONS The functional operation of some components and systems can be affected at temperatures below -30 C (-22 F). REDUCED ENGINE PERFORMANCE Your vehicle can be driven briefly if the engine overheats, without damage to the engine. The engine will continue to operate with limited power. The distance you can travel depends on ambient temperature, vehicle load, and terrain. If the needle moves to the upper limit position, the engine is overheating. See Gauges (page 38). If the temperature continues to rise, the fuel supply to the engine will be reduced. The air conditioning (if fitted) will also be turned off and the engine cooling fan will operate. CAUTION Continued operation will increase the engine temperature, and cause the engine to shut down completely. Stop your vehicle as soon as possible. Immediately turn off the engine to prevent severe engine damage. Wait for the engine to cool down. Check the coolant level. See Engine coolant check (page 97). Have the vehicle checked by an expert immediately. 82

85 Emergency equipment FIRST AID KIT Single cab A retaining strap behind the right-hand seat can be used to secure a first aid kit. Stretch cab Note: The first aid kit can be secured in the tool bin below the rear seats. 1 2 E Pull the strap upwards. Fold the seat forwards. Fold the carpet forwards. Remove the cover. WARNING TRIANGLE Single cab A retaining strap behind the right-hand seat can be used to secure a warning triangle. Stretch cab E79141 Note: The warning triangle can be secured in the tool bin below the rear seats Raise the rear seats. Fold the carpet forwards. Remove the cover. Double cab Note: The first aid kit can be secured in the tool bin below the rear seats. 83

86 Emergency equipment E Pull the strap upwards. Fold the seat forwards. Fold the carpet forwards. Remove the cover. E Raise the rear seats. Fold the carpet forwards. Remove the cover. Double cab Note: The warning triangle can be secured in the tool bin below the rear seats. 84

87 Fuses FUSE BOX LOCATIONS Right-hand drive Left-hand drive E78927 A B Auxiliary fuse box Central fuse box E78923 Auxiliary fuse box E

88 Fuses Release the catches and remove the cover. Central fuse box WARNING Make sure that you keep a firm grip of the glove compartment to prevent it dropping out of the instrument panel. Press the sides of the glove compartment towards the centre to release the glove compartment stops. CHANGING A FUSE E78925 Remove the trim cover. Inclinometer and compass fuse Fully open the glove compartment. WARNINGS Do not modify the electrical system of your vehicle in any way. Have repairs to the electrical system and the replacement of relays and high current fuses carried out by properly trained technicians. Switch the ignition and all electrical equipment off before touching or attempting to change a fuse. CAUTION Fit a replacement fuse with the same rating as the one you have removed. Note: You can identify a blown fuse by a break in the filament. Note: All fuses, except high current fuses, are a push fit. E

89 Fuses FUSE SPECIFICATION CHART Central fuse box E78926 Fuse Ampere rating Colour Circuits protected 1 20 yellow Cigar lighter, audio, electric exterior mirrors, auxiliary power socket 2 15 blue Heated seat 3 15 blue Windscreen wipers and washers 4 10 red Air conditioning, ABS relay 5 30 pink Central locking 6 30 pink Electric windows 7 20 yellow ABS solenoid 8 15 blue Brake lights, horn 9 10 red Hazard warning flashers 87

90 Fuses Fuse Ampere rating Colour Circuits protected blue Instrument cluster, reversing lamps, direction indicators, remote free-wheel (RFW) system blue Engine management systems Not used red Air conditioning magnetic clutch yellow Heated rear window red Rear fog lamp blue Right-hand headlamp blue Left-hand headlamp blue Front fog lamp red Rear lamps, side lamps, number plate lamp blue Interior lamps, warning system Not used pink Electric windows 88

91 Fuses Auxiliary fuse box E83464 Fuse Ampere rating Colour Circuits protected For protection of all circuits Glow plug Engine management systems, instrument cluster, cigar lighter 1, electric windows Headlamps Injectors, fuel injection system ABS motor, hazard warning lamps, brake lamps Fuel warmer Air conditioning, windscreen washers and wipers Air conditioning, heated rear window 1 or central locking 1 or ABS solenoid 1 or electric windows 1 or tail lamps or fog lamps 1 1 Some variants 89

92 Fuses Inclinometer and compass fuse 1 E83729 Fuse Ampere rating Colour Circuits protected For protection of all inclinometer and compass circuits 90

93 Vehicle recovery TOWING POINTS Front tow point WARNINGS The brake servo and the power steering pump do not operate unless the engine is running. Press the brake pedal harder and allow for increased stopping distances and heavier steering. E78935 Rear tow point WARNING On vehicles not fitted with a detachable tow ball arm do not tow vehicles. On vehicles fitted with a detachable tow ball arm the tow ball arm can also be used for towing vehicles. See Detachable tow ball (page 79). TOWING THE VEHICLE ON FOUR WHEELS WARNINGS Switch the ignition on when your vehicle is being towed. The steering lock will engage and the direction indicators and brake lamps will not work if you do not. CAUTIONS Too much tension in the tow rope could cause damage to your vehicle or the vehicle that is towing. Do not use a rigid tow bar on the front towing eye. Do not tow your vehicle faster than 50 km/h (30 mph) or further than 65 kilometres (40 miles). If a speed of 50 km/h (30 mph) and a distance of 65 kilometres (40 miles) is to be exceeded your vehicle must be transported with all 4 wheels raised. See Transporting the vehicle (page 92). In the event of a mechanical failure of the transmission your vehicle must be transported with all 4 wheels raised. See Transporting the vehicle (page 92). Select neutral when your vehicle is being towed. Make sure that the vehicle is in two-wheel drive and that the automatic hubs are released. See All-wheel drive (AWD) (page 67). Drive off slowly and smoothly without jerking the vehicle that is towing. 91

94 Vehicle recovery TRANSPORTING THE VEHICLE WARNING The wheels must be chocked and the handbrake applied before removing the driveshafts. CAUTION Mark the driveshaft and transfer case flanges to make sure that they can be correctly aligned on installation. If a speed of 50 km/h (30 mph) and a distance of 65 kilometres (40 miles) is to be exceeded you must remove the driveshafts. 92

95 Maintenance GENERAL INFORMATION Have your vehicle serviced regularly to help maintain its roadworthiness and resale value. There is a large network of Ford Authorised Repairers that are there to help you with their professional servicing expertise. We believe that their specially trained technicians are best qualified to service your vehicle properly and expertly. They are supported by a wide range of highly specialised tools developed specifically for servicing your vehicle. In addition to regular servicing, we recommend that you carry out the following additional checks. WARNINGS Switch the ignition off before touching or attempting adjustment of any kind. Do not touch the electronic ignition system parts after you have switched the ignition on or when the engine is running. The system operates at high voltage. Keep your hands and clothing clear of the engine cooling fan. Under certain conditions, the fan may continue to run for several minutes after you have switched the engine off. Check when refuelling Engine oil level. See Engine oil check (page 96). Brake fluid level. See Brake and clutch fluid check (page 98). Washer fluid level. See Washer fluid check (page 98). Tyre pressures (when cold). See Technical specifications (page 111). Tyre condition. See Tyre care (page 110). Monthly checks Engine coolant level (engine cold). See Engine coolant check (page 97). Pipes, hoses and reservoirs for leaks. Power steering fluid level. See Power steering fluid check (page 97). Air conditioning operation. Parking brake operation. Horn operation. Tightness of wheel nuts. See Technical specifications (page 111). CAUTION When carrying out maintenance checks, make sure that filler caps are fitted securely. Daily checks Exterior lamps. Interior lamps. Warning lamps and indicators. 93

96 Maintenance OPENING AND CLOSING THE BONNET 2. Raise the bonnet slightly. 3. Move the catch towards the left-hand side of the vehicle. 4. Open the bonnet. E Pull the lever under the instrument panel. E Support it with the strut Closing the bonnet Note: Make sure that the bonnet is closed properly. Lower the bonnet and allow it to drop from under its own weight for the last centimetres. E

97 Maintenance ENGINE COMPARTMENT OVERVIEW - 2.5L DURATORQ- TDCI (WL) DIESEL/3.0L DURATORQ-TDCI (WL) DIESEL A B C D E F G E78937 M L K J I H A B C D E F G H I J K Auxiliary fuse box. See Changing a fuse (page 86). Power steering fluid reservoir. See Power steering fluid check (page 97). Fuel filter. See Draining the fuel filter water trap (page 98). Brake and clutch fluid reservoir (right-hand drive). See Brake and clutch fluid check (page 98). Vehicle identification plate. See Vehicle identification plate (page 112). Brake and clutch fluid reservoir (left-hand drive). See Brake and clutch fluid check (page 98). Air cleaner. Engine coolant reservoir. See Engine coolant check (page 97). Coolant system cap. See Engine coolant check (page 97). Engine oil dipstick. See Engine oil check (page 96). Engine oil filler cap. See Engine oil check (page 96). 95

98 Maintenance L M Battery. See Vehicle battery (page 103). Washer fluid reservoir. See Washer fluid check (page 98). ENGINE OIL CHECK CAUTION Do not use oil additives or other engine treatments. Under certain conditions, they could damage the engine. Make sure that the oil level is between the MIN and the MAX marks. If it is, you do not need to top up. If it is at the MIN mark, top up immediately. Topping up the oil Note: The oil consumption of new engines reaches its normal level after approximately kilometres (3 000 miles). Checking the oil level A B E79040 WARNING Do not remove the oil filler cap when the engine is running. E79039 A B MIN MAX Note: Check the oil level before starting the engine. Note: Make sure that your vehicle is on level ground. Note: Oil expands when it is hot. The level may therefore extend a few millimetres beyond the MAX mark. Remove the dipstick and wipe it with a clean, lint free cloth. Replace the dipstick and remove it again to check the oil level. Remove the oil filler cap. CAUTION Do not top up further than the MAX mark. Top up with oil that meets the Ford specification. See Technical specifications (page 99). Replace the oil filler cap. Turn it until you hear a click. 96

99 Maintenance ENGINE COOLANT CHECK Checking the coolant level WARNINGS Do not allow coolant to touch your skin or eyes. If this happens, rinse the affected areas immediately with plenty of water and contact your doctor. CAUTION Do not spill coolant on any part of the engine. Only add coolant that meets the Ford specification. See Technical specifications (page 99). E79043 CAUTION Make sure that the coolant level is between the FULL and the LOW marks. Note: Coolant expands when it is hot. The level may therefore extend beyond the FULL mark. Topping up the coolant WARNING Do not remove the coolant reservoir cap when the engine is hot. Wait for the engine to cool down. Remove the cap slowly. Any pressure will escape slowly as you remove the cap. WARNINGS Only add coolant when the engine is cold. If the engine is hot, wait 10 minutes for the engine to cool down. POWER STEERING FLUID CHECK WARNING Do not allow the fluid to touch your skin or eyes. If this happens, rinse the affected areas immediately with plenty of water and contact your doctor. CAUTION Make sure that the level is between the MIN and the MAX marks. If the level is at the MIN mark, top up immediately. Topping up Remove the filler cap. CAUTION Do not top up further than the MAX mark. Top up with fluid that meets the Ford specification. See Technical specifications (page 99). 97

100 Maintenance BRAKE AND CLUTCH FLUID CHECK WARNINGS Do not allow the fluid to touch your skin or eyes. If this happens, rinse the affected areas immediately with plenty of water and contact your doctor. If the level is at the MIN mark, have the system checked by a properly trained technician as soon as possible Note: The brake and the clutch systems are supplied from the same reservoir. Top up with fluid that meets the Ford specification. See Technical specifications (page 99). DRAINING THE FUEL FILTER WATER TRAP WARNING Do not dispose of diesel in household refuse or the public sewage system. Use your local authorised waste disposal facilities. Note: Only add fuel that meets the Ford specification. See Fuel quality (page 64). E Place a suitable container below the fuel filter. 2. Loosen the drain plug by approximately 1 turn. 3. Push the priming pump approximately 7 times. 4. Tighten the drain plug. Start the engine and check for leaks. Note: The water-in-fuel indicator lamp will go out after approximately 2 seconds, with the engine running. WASHER FLUID CHECK The front and rear washer systems are supplied from the same reservoir. 98

101 Maintenance TECHNICAL SPECIFICATIONS Vehicle fluids Part Engine oil Power assisted steering Coolant Brake fluid Recommended fluid Castrol Engine Oil * Ford Power Steering Fluid Motorcraft SuperPlus Antifreeze Ford or Motorcraft Super DOT 4 Brake Fluid Specification WSS-M2C913-C WSA-M2C195-A WSS-M97B44-D ESD-M6C57-A * Providing it meets the specification defined by WSS-M2C913-C, you can also use Ford Engine Oil or an alternative engine oil. Topping up the oil: If you are unable to find an oil that meets the specification defined by WSS-M2C913-C, you must use SAE 5W-30 (preferred), SAE 5W-40 or SAE 10W-40 that meets the specification defined by either ACEA A5/B5 (preferred) or ACEA A3/B3. Using these oils can result in longer engine cranking periods, reduced engine performance, reduced fuel economy and increased emission levels. Castrol engine oil recommended. E Capacities Variant All All All - 2-wheel drive All - 4-wheel drive All All All Item Power assisted steering fluid Windscreen washer system Fuel tank Fuel tank Engine oil with filter Engine oil without filter Cooling system incl. heating system Capacity in litres (gallons) MAX-mark 1.8 (0.4) 63 (13.9) 70 (15.4) 7 (1.5) 6.8 (1.5) 9.4 (2.1) 99

102 Maintenance All Variant Item Cooling system excl. heating system Capacity in litres (gallons) 8.8 (1.9) 100

103 Vehicle care CLEANING THE EXTERIOR WARNING If you use a car wash with a waxing cycle, make sure that you remove the wax from the windscreen. CAUTIONS Prior to using a car wash facility check the suitability of it for your vehicle. Some car wash installations use water at high pressure. This could damage certain parts of your vehicle. Remove the aerial before using an automatic car wash. Switch the heater blower off to prevent contamination of the fresh air filter. We recommend that you wash your vehicle with a sponge and lukewarm water containing a car shampoo. Cleaning the headlamps CAUTIONS Do not scrape the headlamp lenses or use abrasives, alcoholic solvents or chemical solvents to clean them. Do not wipe the headlamps when they are dry. Cleaning the rear window CAUTION Do not scrape the inside of the rear window or use abrasives or chemical solvents to clean it. Cleaning the chrome trim CAUTION Do not use abrasives or chemical solvents. Use soapy water. Body paintwork preservation CAUTIONS Do not polish your vehicle in strong sunshine. Do not allow polish to touch plastic surfaces. It could be difficult to remove. Do not apply polish to the windscreen or rear window. This could cause the wipers to become noisy and they may not clear the window properly. We recommend that you wax the paintwork once or twice a year. CLEANING THE INTERIOR Seat belts WARNINGS Do not use abrasives, or chemical solvents to clean them. Do not allow moisture to penetrate the seat belt retractor mechanism. Clean the seat belts with interior cleaner or water applied with a soft sponge. Let the seat belts dry naturally, away from artificial heat. Use a clean, lint free cloth or a damp chamois leather to clean the inside of the rear window. 101

104 Vehicle care Instrument cluster screens, LCD screens, radio screens WARNING Do not use abrasives, alcoholic solvents or chemical solvents to clean them. REPAIRING MINOR PAINT DAMAGE CAUTION Remove apparently harmless looking substances from the paintwork immediately (e.g. bird droppings, tree resins, insect remains, tar spots, road salt and industrial fall out). You should repair paintwork damage caused by stones from the road or minor scratches as soon as possible. A choice of products is available from your Ford Dealer. Read and follow the manufacturer s instructions. 102

105 Vehicle battery BATTERY CARE The battery requires very little maintenance. The fluid level is checked regularly during the routine service inspections. To connect the booster cables A USING BOOSTER CABLES CAUTIONS Connect batteries with only the same nominal voltage. Always use booster cables with insulated clamps and adequate size cable. Do not disconnect the battery from the vehicle s electrical system. C D B E79135 A B C D Flat battery vehicle Booster battery vehicle Positive connection cable Negative connection cable Position the vehicles so they do not touch. Switch off the engine and any electrical equipment. 103

106 Vehicle battery Connect the positive (+) terminal of the battery plus connection with the positive (+) terminal of the battery on the other vehicle (cable C). Connect one end of the negative connection cable to the engine block or the engine mount of your vehicle. Connect the other end to the other vehicle, as far away as possible from the battery to the engine block or the engine mount (cable D). CAUTIONS Do not connect to the negative ( ) terminal of the flat battery. Make sure that the jump leads are clear of any moving parts. To start the engine Run the engine of the other vehicle at moderately high speed. Start your engine. Run both engines for a minimum of 3 minutes before disconnecting the leads. CAUTION Do not switch on the headlamps when disconnecting the cables. The peak voltage could blow the bulbs. Disconnect the cables in the reverse order. 104

107 Wheels and tyres GENERAL INFORMATION The spare wheel is located underneath the rear of the vehicle. E79147 E79170 Set the pressure for your spare tyre to the highest value given for your vehicle and tyre size combination. Data about tyres, rims and tyre pressures for special vehicle model variants is only given on the tyre pressure decal on these vehicles. CHANGING A ROAD WHEEL Spare wheel CAUTION Use only approved wheel and tyre sizes. Using other sizes could damage the vehicle and will make the National Type Approval invalid. E Fully insert the jack handle into the guide hole. Turn anti-clockwise until the wheel rests on the ground, and there is slack in the cable. 105

108 Wheels and tyres 2. Pass the bracket and cable through the wheel opening. 4-door Stretch cab Vehicle jack CAUTION Use only the specified jacking points. Positioning at other points may damage the body, steering, suspension, engine, braking system, or fuel lines. 1 The jack, wheel brace, and jack handle are located in the cab. 3 Single cab 2 E Fold the seatbacks forward. E Raise the rear seats. 2. Fold back the carpet. 3. Raise the cover. 5 4 E Remove the bolt. 106

109 Wheels and tyres 5. Lift the retaining bracket up and remove the jack. Double cab Jacking points 2-wheel drive vehicles 1 2 E79151 E Lift the release strap. 2. Lower the seatback. Position the jack behind the front wheel on the chassis or behind the rear wheel on the spring. 4 3 E Turn the locking valve anti-clockwise to release the pressure. 4. Release the retaining clip and remove the jack. 107

110 Wheels and tyres 4-wheel drive vehicles Additional jacking points E Trolley jacks (Front axle only on 4-wheel drive vehicles) Workshop hoists Axle stands Removing a wheel E79152 Position the jack behind the front wheel on the axle or behind the rear wheel between the U-bolts on the spring. WARNINGS Park your vehicle in such a position that neither the traffic nor you are hindered or endangered. Set up a warning triangle. Make sure that the vehicle is on firm, level ground with the wheels pointing straight ahead. Switch off the ignition and apply the handbrake. If your vehicle has a manual transmission, select first or reverse gear. If it has an automatic transmission, select park. Have the passengers leave the vehicle. Always secure the diagonally opposite wheel with an appropriate block or wheel chock when changing a wheel. 108

111 Wheels and tyres WARNINGS Make sure that the arrows on directional tyres point in the direction of rotation when the vehicle is moving forwards. If a spare wheel has to be fitted with the arrows pointing in the opposite direction of rotation, have the tyre refitted in the correct direction by a properly trained technician. Only use the vehicle jack to change a wheel. Never work underneath the vehicle when it is supported only by the jack. Note: Make sure that the jack is vertical to the jacking point and the base is flat on the ground. 4. Slacken the wheel nuts. 5. Jack up the vehicle until the tyre is clear of the ground. E Unscrew and remove the wheel nuts and take off the wheel. Fitting a wheel E Remove the hub cover. 2. Remove the nut caps. 1 2 WARNINGS Make sure that there is no lubrication (grease or oil) on the threads or the interface between wheel studs and nuts. Have the tightening torque of the wheel nuts and the tyre pressure checked as soon as possible. Note: The wheel nuts of alloy wheels can also be used for the steel spare wheel. 1. Align and fit the wheel onto the wheel studs. Make sure that the flat washers of the wheel nuts are facing the wheel. Screw on the wheel nuts and tighten. 2. Lower the vehicle and remove the jack. 3 E Assemble the jack handle. 109

112 Wheels and tyres 3 1 TYRE CARE 5 6 E Fully tighten the wheel nuts in the pattern shown. 4. Press on the hub cap firmly with the ball of the hand. 5. Press on the nut caps firmly. Stowing the wheel CAUTION Do not raise the spare wheel carrier without the wheel attached. Damage can occur to the winch mechanism if lowered without a wheel attached. 1. Place the wheel flat on the ground, so the outside of the wheel faces down. Tilt the bracket, and pass it and the cable through the centre opening in the wheel. 2. Fully insert the flat end of the wheel brace into the guide hole and turn clockwise. 3. Stow the wheel brace, jack, and jack handle away. 4 E70415 To make sure the front and rear tyres of your vehicle wear evenly and last longer, we recommend that you swap the tyres from front to rear and vice versa at regular intervals of to km (9 000 to miles). CAUTION Do not scrub the sidewalls of the tyres when you are parking. If you have to mount a kerb, do so slowly and approach it with the wheels at right-angles to the kerb. Examine the tyres regularly for cuts, foreign objects and uneven wear of the tread. Uneven wear could mean that the wheel alignment is outside specification. USING WINTER TYRES CAUTION Make sure that you use the correct wheel nuts for the type of wheel the winter tyres are fitted to. If winter tyres are used, make sure that the tyre pressures are correct. See Technical specifications (page 111). 110

113 Wheels and tyres USING SNOW CHAINS WARNINGS Do not exceed 50 km/h (30 mph). Do not use snow chains on snow-free roads. CAUTIONS Do not fit snow chains to 245/70R 16 tyres If your vehicle is fitted with wheel trims, remove them before fitting snow chains. Note: The ABS will continue to operate normally. Note: Tighten the snow chains after 1 km (0.5 miles). Only use small link snow chains. Only use snow chains on the front wheels. On 4-wheel drive vehicles, inflate the rear tyres to the maximum pressure permissible. See Technical specifications (page 111). TECHNICAL SPECIFICATIONS Tyre pressures (cold tyres) Variant Tyre size Max. axle load kg (lbs) front rear front bar (lbf/in) rear 2-wheel drive 215/70R 15C 1170 (2579) 1860 (4100) 2.2 (32) 2.1 (30)/ 3.8 (54) 4-wheel drive 235/75R (3152) 1850 (4078) 2.1 (30) 2.1 (30)/ 2.9 (42) 4-wheel drive 245/70R (3152) 1850 (4078) 2.1 (30) 2.1 (30)/ 2.7 (39) 4-wheel drive 255/60R (3152) 1850 (4078) 2.1 (30) 2.1 (30)/ 2.7 (39) 111

114 Vehicle identification VEHICLE IDENTIFICATION PLATE E79172 The vehicle identification plate is located in the engine compartment. VEHICLE IDENTIFICATION NUMBER (VIN) The vehicle identification number is stamped onto the plastic tag on the left-hand side of the instrument panel. 112

115 Technical specifications TECHNICAL SPECIFICATIONS Vehicle dimensions Single cab E

116 Technical specifications Item A A B B C C D D E E E E Dimension description Maximum length (2-wheel drive) Maximum length (4-wheel drive) Overall width - excl. exterior mirrors (2-wheel drive) Overall width - excl. exterior mirrors (4-wheel drive) Overall height (2-wheel drive) Overall height (4-wheel drive) Wheelbase (2-wheel drive) Wheelbase (4-wheel drive) Track - Front (2-wheel drive) Track - Front (4-wheel drive) Track - rear (2-wheel drive) Track - rear (4-wheel drive) Dimension in mm (inches) 5090 (200.4) 5170 (203.5) 1715 (67.5) 1805 (71.1) 1620 (63.8) 1745 (68.7) 2985 (117.5) 3000 (118.1) 1445 (56.9) 1445 (56.9) 1450 (57.1) 1440 (56.7) 114

117 Technical specifications 4-door stretch cab E79188 Item A A B Dimension description Maximum length (2-wheel drive) Maximum length (4-wheel drive) Overall width - excl. exterior mirrors (2-wheel drive) Dimension in mm (inches) 5160 (203.1) 5180 (203.9) 1715 (67.5) 115

118 Technical specifications Item B C C D D E E E E Dimension description Overall width - excl. exterior mirrors (4-wheel drive) 1 Depending on tyre size Overall height (2-wheel drive) Overall height (4-wheel drive) Wheelbase (2-wheel drive) Wheelbase (4-wheel drive) Track - Front (2-wheel drive) Track - Front (4-wheel drive) Track - rear (2-wheel drive) Track - rear (4-wheel drive) Dimension in mm (inches) 1805 (71.1) 1620 (63.8) ( ) (117.5) 3000 (118.1) 1445 (56.9) 1445 (56.9) 1450 (57.1) ( ) 1 116

119 Technical specifications Double cab E79189 Item A A B Dimension description Maximum length (2-wheel drive) Maximum length (4-wheel drive) Overall width - excl. exterior mirrors (2-wheel drive) Dimension in mm (inches) 5170 (203.5) 5170 (203.5) 1715 (67.5) 117