DGE Linear Actuators. Belt and Ball Screw Driven. Info 130 US

Transcription

1 DGE Linear Actuators Belt and Ball Screw Driven Belt Driven Linear Actuators Sizes: 8, 12, 18, 25, 40, 63 Stroke Lengths up to 5 m Maximum Speed: 10 m/s Repeatability of ±0.10 mm Axial force up to 1,500 N Ball Screw Driven Linear Actuators Sizes: 18, 25, 40, 63 Stroke Lengths up to 2 m Maximum Speed: 1.2 m/s Repeatability of ±0.02 mm Axial force up to 1,600 N Multi-axis Systems Components and accessories to build: X/Y/Z Axis Systems Cantilever-type Handling Gantries Linear Gantries Planar Surface Gantries Info 130 US

2 DGE Electrical Linear Actuators Features and Benefits Enclosed Belt and Ball Screw Drives DGE actuators encapsulate their mechanical drives within the body of the actuator. This protects them from contamination and premature failure that can result from contamination. This feature also saves you maintenance costs and maximizes your production time. Multi-axis Systems Keeping in step with our modular philosophy, DGE linear actuators make it easy for you to combine other actuators to the DGE by using one of several adapter kits. This modular approach saves you time and money by providing you with cost-effective, ready made solutions that can be easily achieved. Get More For Your Money Ball screw driven linear actuators with recirculating ball bearing guide types DGE-ZR-KF and DGE-SP-KF have wide style four track linear guides that are up to three times wider than standard width guides. The wider stance provides you with superior load and moment capability. This feature allows you to use smaller, less expensive actuators to carry a moment load. Furthermore, Festo supports a wide range of options for attaching thirdparty motor mounting kits, so using motors from several manufacturers is not a problem. Festo...Your Automation Partner Worldwide As a global leader in industrial automation components and systems, with over $1.6 billion sales worldwide, Festo has the resources and application experience to be your longterm partner for cost-effective automation solutions. 55 independent subsidiaries worldwide Representation in 180 countries Worldwide networking for consistent standards of products, consultancy, sales and services. Worldwide support provided by over 10,500 team members Festo Quality Assurance, ISO 9001 Certification Festo Corporation is committed to provide Festo products and services that will meet or exceed our customers requirements in product quality, delivery, customer service and satisfaction. All Festo locations within the United States are registered to ISO Online Literature Literature in PDF format is available for download at:

3 Contents DGE Belt and Ball Screw Driven Linear Actuators Introduction Actuator Technology Actuator Overview... 4 Accessory Overview... 5 Multi-axis Systems Overview and Examples Page 3 Belt Driven Linear Actuators [High speeds up to 10 m/s. Repeatability ±0.1 mm] Basic Version With Recirculating With Roller Guide With Heavy-duty Boom Axis (Without Guide) mm 8 DGE-ZR mm Ball32 Bearing mm Guide Ball Bearing DGE-ZR-KF Guxfcxcc xfcxcc 32 DGE-ZR-RF... xfcxcc 63 mm Guide DGE-ZR-HD DGEA xfcxcc 63 mm mm mm mm Ball Bearing Guide xfcxcc mm mm xfcxcc mm mm Section 2.1 Page 9 Section 2.2 Page 25 Section 2.3 Page 45 Section 2.4 Page 57 Section 2.5 Page 69 2 Page 7 Ball Screw Driven Linear Actuators [Speeds up to 1.2 m/s. Repeatability ±0.02 mm] Basic Version With Recirculating With Heavy-duty Guide (Without Guide) mm 8 DGE-SP mm Ball Bearing Guide DGE-SP-KF xfcxcc DGE-SP-HD mm 3 Section 3.1 Page 83 Section 3.2 Page 95 Section 3.3 Page 115 Page 81 Accessories Multi-axis System Passive Guide Axes Couplingsand Connectors Customized Motor Accessories Connecting Components forlinearactuators Mounting Kits and Sensors 8... HMV 25 mm FDG/FDG-RF xfcxcc KSE/KSK xfcxcc For DGE/DGEA For DGE/DGEA mm mm 4 Section 4.1 Page 129 Section 4.2 Pages 151, 171 Section 4.3 Page 185 Section 4.4 Page 195 Section 4.5 Page 199 Page 125 Engineering Support Glossary Application Worksheet Conversion Factors Page /2005 Subject to change Info 130 US Festo Corporation 3

4 Actuator Technology Actuator Overview Technology Section 2 Page 7 Section 3 Page 81 1 DGE Actuators Rigid precision guide Wide range of options for third party motor mounting kits Comprehensive range of mounting accessories for multi-axis systems Belt Driven Actuators For applications: Where positioning repeatability of 0.10 mm is desired Where axial loads up to 1,500 N are required Where speeds up to 10 m/s are needed. Ball Screw Driven Actuators For applications: where positioning repeatability of 0.02 mm is desired where axial loads up to 1,600 N are required where speeds up to 1.2 m/s are needed. Basic Version (Without Guide) DGE-ZR Section2.1 Page 9 DGE-SP Section 3.1 Page 83 Theseactuatorsareidealformovinglight loads (up to 163 kg). Or, when combined with external linear guides, to move heavy loads, or to withstand high moment loads. Sizes: 8, 12, 18, 25, 40, 63 Stroke lengths: 1 4,500 mm Max. speed: 5 m/s Repeatability: ±0.1 mm Sizes: 18, 25, 40, 63 Stroke lengths: 100 2,000 mm Max. speed: 1.2 m/s Repeatability: ±0.02 mm With Recirculating BallBearing Guide DGE-ZR-KF Section 2.2 Page 25 DGE-SP-KF Section 3.2 Page 95 These actuators are used to carry a maximum load or moment in a compact space. Loads up to 1,433 kg are possible, as are moments up to 1,820 Nm in pitch and yaw and up to 580 Nm in the roll direction. Sizes: 8, 12, 18, 25, 40, 63 Stroke lengths: 1 4,500 mm Max. speed: 3 m/s Repeatability: ±0.1 mm Extended slide available for increased load capacity Sizes: 18, 25, 40, 63 Stroke lengths: 100 2,000 mm Max. speed: 1.2 m/s Repeatability: ±0.02 mm Extended slide available for increased load capacity Dust Proof Version DGE-ZR-KF-GA DGE-SP-KF-GA Actuators with recirculating ball bearing guide. Guide and slide are fitted with a cover to protect against the ingress of particles from above and the side. Sizes: 25, 40 Stroke lengths: 1 1,800 mm Max. speed: 3 m/s Repeatability: ±0.1 mm Sizes: 25, 40 Stroke lengths: 140 1,440 mm Max. speed: 1 m/s Repeatability: ±0.02 mm With Roller Guide DGE-ZR-RF Section2.3 Page 45 These actuators feature internal roller guides for maximum dynamic response with a minimum of noise. High cycle speeds make these actuators fast and economical. Sizes: 25, 40, 63 Stroke lengths: 1 5,000 mm Max. speed: 10 m/s Repeatability: ±0.1 mm Extended slide available for increased load capacity Self lubricating, no additional lubrication required for first 10,000 km With Heavy-duty Guide DGE-ZR-HD Section 2.4 Page 57 DGE-SP-HD Section 3.3 Page 115 Used in applications where you need the lowest profile possible to withstand high moment loads. Pitch and yaw moment loads up to 560 Nm are possible, as are roll moment loads up to 375 Nm. Sizes: 18, 25, 40 Stroke lengths: 1 2,000 mm Max. speed: 3 m/s Repeatability: ±0.1 mm Highest roll moment capacity Sizes: 18, 25, 40 Stroke lengths: 100 1,500 mm Max. speed: 1 m/s Repeatability: ±0.02 mm Highest roll moment capacity Boom Axis DGEA Section2.5 Page 69 Improved dynamics compared to belt driven actuator DGE-ZR in cantilever operation. Sizes: 18, 25, 40 Strokelengths:1 1,000mm Max. speed: 3 m/s Repeatability: ±0.05 mm 4 Festo Corporation Info 130 US Subject to change 03/2005

5 Actuator Technology Accessory Overview Technology Section 4 Page 125 Multi-axis System Connecting Components Section 4.1 Page 129 HMV The multi-axis modular system includes different adapter kits for the assembly of multi-axis systems. Adapter kits for sizes 18 to 63: The connecting components are adjustable to allow for stress-free axis alignment. These multi-axis systems can easily be assembled. X/Y axis tables Cantilever-type handling gantries Linear gantries Planar surface gantries Passive Guide Axes Section 4.2 Page 151, 171 FDG-ZR, FDG-SP Driveless linear guide units with guide and freely movable slide. Designed to increase load and moment capacities in multi-axis applications. FDG-GA (Dust Proof Version) The guide and slide are protected against particles from above and thesidebymeansofacover. Sizes: 18, 25, 32, 40, 50, 63 Stroke lengths of 1 5,100 mm, depending on the version Load capacity to max. 14,050 N or 1,820 Nm Precision, rigid guide, suitable for DGE-...-KF Sizes: 25, 32, 40 Stroke lengths of 1 2,000 mm Load capacity to max. 7,300 N or 330 Nm Standard or extended slide Wide range of options for mounting on drive units System product for handling and assembly technology Optional with additional slide KL/KR Wide range of options for mounting on drive units System product for handling and assembly technology 1 FDG-RF (With Roller Guide) Precision, rigid guide, suitable for DGE-ZR-RF. Sizes: 25, 40, 63 Stroke lengths of 1 5,000 mm Load capacity to max. 600 N or 600 Nm. Precision, rigid guide, suitable for DGE-...-RF Standard slide or extended slide System product for handling and assembly technology Couplings and Connectors Section 4.3 Page 185 Bellows Couplings, KSE This one-piece coupling is suitable for force-locked and backlash-free tranmission of low and medium torque between electric motors and actuators. Sizes: 15 and 19 mm System product for positioning aplications Zero Backlash Couplings, KSE The three-part coupling is suitable for force-locked and backlash-free transmission of high torques between electric motors and actuators. Connecting Shafts, KSK For slip-free transmission of an identical feed speed to a second actuator. Sizes: 30, 40, 65 mm For DGE sizes: 25, 40, 63 For synchronization of belt driven actuators System product for positioning aplications For torsion-resistant transmission of torques Motor Flanges Section 4.4 Page 195 MTR-FL Therightmotorflangeforevery motor axis combination. Contact Festo for motor flanges that fit your specific motor and application. Accessories and Sensors Section 4.5 Page 199 For mounting actuators and their specific attachments. Sensors for useasproximitysignalsandfor safety monitoring. Sensor brackets / Switching lugs Magnetic reed proximity sensors Magneto-resistive proximity sensors Inductive proximity sensors Foot mountings Central supports Emergency buffers Shock absorbers 03/2005 Subject to change Info 130 US Festo Corporation 5

6 Multi-axis Systems Overview and Examples Overview 1 The multi-axis modular system includes adapter kits for the assembly of multi-axis systems using the following actuators: Belt driven linear actuators DGE-ZR-KF and DGE-ZR-RF Ball screw driven linear actuators DGE-SP-KF Boom axis DGEA Pneumatic actuators DGPL With these adapter kits, the following can be easily assembled. X/Y/Z axis systems cantilever-type handling gantries linear gantries planar surface gantries Modular components include wrought aluminum alloy plates, extruded profiles and sheet metal parts. The actuators are connected by means of slot nuts mounted in their profileslots. Theuseofcentering sleeves considerably simplifies alignment of the axes to the connecting component. The connecting components are adjustable to allow for stress-free axis alignment. The technical data for the drive components does not change when they are used in a multi-axis modular system. Example: Muti-axis System Planar Surface Gantry 1 Components for combining basic axes (axis connecting kit) 2 Components for reinforcing the axis connecting kit (reinforcing kit) 3 Components for mounting a lateral axis for gantry applications (axis connecting kit) Stepper Motor or Servomotor DGE Linear Actuator FDG Passive Guide Axis HMPL Linear Module DRQD Rotary Actuator HGPL Gripper Example: Muti-axis System Twin Axis Planar Surface Gantry 1 Components for combining basic axes (axis connecting kit) FDG Passive Guide Axis Stepper Motor or Servomotor 2 Components for reinforcing the axis connecting kit (reinforcing kit) 3 Components for mounting axes parallel to each other (twin axis connecting kit) 4 Connecting Shaft 4 Components for setting up a twin axis gantry (twin axis support kit) 5 Components for lateral mounting of an axis, e.g. in cantilever operation (twin axis cantilever kit) DGEA Boom Axis DRQD Rotary Actuator DGE Linear Actuator HGPL Gripper 6 Festo Corporation Info 130 US Subject to change 03/2005

7 Belt Driven Linear Actuators For applications requiring positioning repeatability of 0.10 mm Suitable for high-speed applications Speeds of up to 10 m/s are possible Axial loads up to 1,500 N are allowable DGE linear actuators encapsulate their mechanical drives within the body of the actuator. This protects them from contamination and prevents premature failure. Wide range of options for third-party motor mounting kits. 2 1 Toothed belt 2 Drive shaft / trunnion 3 Coupling housing 4 Aluminum profile 5 Drive 6 Slide 7 Sensors can be integrated 3 Multi-axis systems for sizes 18 to 63 mm. Cantilever-type handling gantries, linear gantries, planar surface gantries and X/Y axis tables can easily be configured. 03/2005 Subject to change Info 130 US Festo Corporation 7

8 Product Overview Belt Driven Linear Actuators Technology Section 2 Actuators Without Guide DGE-ZR Section2.1 Page 9 These actuators are ideal for moving light loads (up to 163 kg); they can be also combined with external linear guides to move heavy loads or withstand high moment loads. Sizes: 8, 12, 18, 25, 40, 63 Stroke lengths: 1 4,500 mm Max Speed: 5 m/s Repeatability: ±0.1 mm Actuators With Recirculating Ball Bearing Guide DGE-ZR-KF Section2.2 Page 25 These actuators are used to carry a maximum load or moment in a compact space. Loads up to 1,433 kg are possible, as are moments up to 1,820 Nm in pitch and yaw and up to 580 Nm in the roll direction. Dust Proof Version Actuators with recirculating ball bearing guide. Guide and slide are fitted with a cover to protect against the ingress of particles from above and the side. Sizes: 8, 12, 18, 25, 40, 63 Stroke lengths: 1 4,500 mm Max Speed: 3 m/s Repeatability: ±0.1 mm Extended slide available for increased load capacity DGE-ZR-KF-GA Sizes: 25, 40 Stroke lengths: 1 1,800 mm Max Speed: 3 m/s Repeatability: ±0.1 mm Actuators With Roller Guide DGE-ZR-RF Section2.3 Page 45 These actuators feature internal roller guides for maximum dynamic response with a minimum of noise. High cycle speeds make these actuators fast and economical. Sizes: 25, 40, 63 Stroke lengths: 1 5,000 mm Max Speed: 10 m/s Repeatability: ±0.1 mm Extended slide available for increased load capacity Self lubricating, no additional lubrication required fo first 10,000 km Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-ZR-HD Section 2.4 Page 57 Used in applications where you need the lowest profile possible to withstand high moment loads. Pitch and yaw moment loads up to 560 Nm are possible, as are roll moment loads up to 375 Nm. Sizes: 18, 25, 40 Stroke lengths: 1 2,000 mm Max Speed: 3 m/s Repeatability: ±0.1 mm Highest roll moment capacity Boom Axes DGEA Section2.5 Page 69 Improved dynamics compared to belt driven actuator DGE-ZR in cantilever operation, as the motor, gear unit and drive head are securely mounted. Sizes: 18, 25, 40 Stroke lengths: 1 1,000 mm Max Speed: 3 m/s Repeatability: ±0.05 mm 8 Festo Corporation Info 130 US Subject to change 03/2005

9 DGE-ZR Belt Driven Linear Actuators Stroke lengths from 1 to 4,500 mm Actuator without integral guide, for use with external linear guide Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 9

10 Technical Data DGE-ZR Belt Driven Linear Actuators Sizes: 8, 12, 18, 25, 40, 63 Stroke Lengths: 1 4,500 mm General Technical Data Size Design Electromechanical actuator with toothed belt Guide (Designed for use with external guide) Mounting position Any Working stroke 1) [mm] , , ,000 2) 1 4,000 2) 1 4,500 2) Appliedloadm Seegraphsonpage13 Max. axial force F x [N] ,500 Max. input torque [Nm] Max. no-load running torque 3) [Nm] Max. speed [m/s] Repeatability [mm] ±0.08 ±0.1 1) Total stroke = working stroke + 2x stroke reserve (see page 11) 2) Special lengths on request 3) Measured at a speed of 0.2m/s Operating and Environmental Conditions Size Ambient temperature [ C] Protection class IP40 Weights [kg] Size Basic weight with 0 mm stroke 1) Additional weight per 100 mm stroke ) Including coupling housing Mass Moment of Inertia Size J O [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 10 Festo Corporation Info 130 US Subject to change 03/2005

11 Technical Data DGE-ZR Belt Driven Linear Actuators Toothed Belt Size Tensile stress 1) [%] Pitch [mm] Effective diameter [mm] Feed constant [mm/rev.] ) At max. feed force Materials Sectional View Actuator 1 Return pulley housing Anodized aluminum 2 Cover strip Corrosion resistant steel 3 Toothed belt PolychloroprenewithGlascordandnylon coating 4 Profile Anodized aluminum 5 Slide Anodized aluminum 6 Drive housing Anodized aluminum Stroke Reserve L12 The stroke reserve is a recommended safety distance available on both sides of the actuator in addition to the stroke. L11 Internal mechanical stop 1 Working stroke Example: Type DGE ZR Working stroke=500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm mm = 626 mm Size L12 per end position [mm] /2005 Subject to change Info 130 US Festo Corporation 11

12 Technical Data Load Values DGE-ZR Belt Driven Linear Actuators Characteristic Load Values The indicated forces and torques refer to the center line of the internal diameter of the profile. They must not be exceeded in the dynamic range If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads. 0.4 Fz + Mx + My Mz 1 Fz max. Mx max. My max. Mz max. Fz Fz max. 1 Mz Mz max. 1 Permissible Forces and Torques Size Fy max. [N] Fz max. [N] ,600 Mx max. [Nm] My max. [Nm] Mz max. [Nm] nd Moment of Area Ly Lx Size Lx [mm 4 ] 6.7 x x x x x x 10 3 Ly [mm 4 ] 6.6 x x x x x x 10 3 Design tool PtTool Selection and calculation software 12 Festo Corporation Info 130 US Subject to change 03/2005

13 Technical Data Maximum Acceleration DGE-ZR Belt Driven Linear Actuators Maximum Permissible Acceleration a as a Function of Applied Load m DGE-8 DGE-12 a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] DGE-18 DGE-25 2 a[m/s 2 ] a[m/s 2 ] 2.1 m[kg] m[kg] DGE-40 DGE-63 a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] vertical horizontal 03/2005 Subject to change Info 130 US Festo Corporation 13

14 Technical Data Maximum Support Span DGE-ZR Belt Driven Linear Actuators Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The graphs on page 15 serve to determine the maximum permissible support span l as a function of the force acting upon the drive F. 1 Force on the surface of the slide F x F x F x 2 2 Force on the front of the slide F y F y F y Festo Corporation Info 130 US Subject to change 03/2005

15 Technical Data Maximum Support Span DGE-ZR Belt Driven Linear Actuators Maximum Permissible Support Span l (without central support) as a Function of Force F DGE-8 DGE-12 F[N] F[N] l [mm] l [mm] DGE-18 DGE F[N] F[N] l [mm] l [mm] Maximum Permissible Support Span l (without central support) as a Function of Force F DGE-40 DGE-63 F[N] F[N] l [mm] l [mm] /2005 Subject to change Info 130 US Festo Corporation 15

16 Technical Data Dimensions DGE-ZR Belt Driven Linear Actuators Dimensions Size 8 18 DGE only stroke length 1 Coupling housing 3 Centering hole for foot mounting 4 Coupling 8 Slide in end position of the working stroke (including L12) 9 Stroke reserve, see page 11 for description aj Internal mechanical stop Profile Size 8 Size 12 Size 18 2 Sensor slot for proximity sensor aj Not suitable for proximity sensor 16 Festo Corporation Info 130 US Subject to change 03/2005

17 Technical Data Dimensions DGE-ZR Belt Driven Linear Actuators Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7 [mm] +0.2 ±0.1 g6 H11 H M3 M M3 M M5 M4 Size D8 D9 D10 D12 H1 H2 H3 H4 H5 H6 H8 H9 H11 J2 L1 L2 [mm] g M M M Size L3 L4 L5 L6 L7 L11 L12 L13 L14 L15 L16 T1 T2 T3 T6 T7 2 [mm] ± ±0.1 ± /2005 Subject to change Info 130 US Festo Corporation 17

18 Technical Data Dimensions DGE-ZR Belt Driven Linear Actuators Dimensions Size Size 63 Size 25/ stroke length 1 Coupling housing 3 Centering hole for foot mounting HP 4 Coupling 8 Slide in end position of the working stroke (including L12) 9 Stroke reserve, see page 11 for description aj Internal mechanical stop Profile Size 25 Size 40 Size 63 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST 18 Festo Corporation Info 130 US Subject to change 03/2005

19 Technical Data Dimensions DGE-ZR Belt Driven Linear Actuators Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 [mm] +0.2 h M M M8 Size D5 D6 D7 D8 D9 D12 H1 H2 H3 H4 H5 H6 H8 [mm] H7 g M4 M M5 M M8 M Size H9 J2 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 2 [mm] ±0.1 ±0.1 ±0.1 ± Size L11 L12 L13 L14 L15 L16 1) T1 T2 T3 T5 T6 T7 [mm] ) Negative dimension: Protrudes above coupling housing. 03/2005 Subject to change Info 130 US Festo Corporation 19

20 Overview and Ordering Data DGE-ZR Belt Driven Linear Actuators Order Code Mandatory Data Note: See below Drive shaft right Drive shaft left LK = No drive shaft on left LV = Drive shaft on left, front LH = Drive shaft on left, rear LB=Driveshaftonleft, front and rear RK = No drive shaft on right RV = Drive shaft on right, front RH = Drive shaft on right, rear RB=Driveshaftonright, front and rear Note: The insertion point for the proximity sensor is located on the right side of the DGE-ZR. O=top U=underneath R=right L=left V=front H=rear 20 Festo Corporation Info 130 US Subject to change 03/2005

21 Overview and Ordering Data DGE-ZR Belt Driven Linear Actuators Order Code Options KG = Coupling housing Adapter for mounting the motor on the actuator KSE =Coupling Connecting element between actuator and motor (For third-party motor mounting kits, see page 196.) MTR-FL =Flange Connecting element between coupling housing and motor (For third-party motor mounting kits, see page 196.) 2 B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt 2.1 G/H/I/J/N =Proximitysensors For use as a proximity signal and for safety monitoring V = Plug socket with cable For proximity sensors Y = Slot nut For mounting attachments M =Centralsupport For mounting the actuator F = Foot mounting kit For mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 21

22 Ordering Data DGE-ZR Belt Driven Linear Actuators M Mandatory Data O Options Module No. Design Size Stroke Drive function Drive shaft on left Drive shaft on right Coupling housing DGE ,500 ZR LK LV LH LB RK RV RH RB KG 2 Ordering Example DGE ZR LK RV KG 2.1 Ordering Table Size Conditions Code For info, see page M Module No Design Electromechanical linear drive DGE DGE Size Working stroke [mm] , , , , Drivefunction Electromechanical drive with toothed belt -ZR -ZR Drive shaft on left No drive shaft on left 2 -LK Drive shaft on left, front -LV Drive shaft on left, rear -LH 20 Drive shaft on left, front and rear -LB Drive shaft on right No drive shaft on right 3 -RK Drive shaft on right, front -RV Drive shaft on right, rear -RH 20 Drive shaft on right, front and rear -RB O Coupling housing Coupling housing -KG 21 Enter code 1 Special stroke lengths on request. 2 Not available with RK (no drive shaft on right). 3 Not available with LK (no drive shaft on left). 22 Festo Corporation Info 130 US Subject to change 03/2005

23 Ordering Data DGE-ZR Belt Driven Linear Actuators O Options Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket ZUB S B Y M F G H I J N V ZUB 2S 10Y F 2G 2V 2 Ordering table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slot nut for mounting slot 1 10 Y 205 Central support 1 10 M 200 Foot mounting (kit) 1 10 F 200 Proximity sensor with cable 2.5 m 1 10 G (For actuator with plug 1 10 H profile slot) contactlesswith cable 2.5 m 1 10 I 21, 210 contactless, plug 1 10 J NC contact with cable 2.5 m 1 10 N Plug socket with cable 2.5 m V Enter code For use with proximity sensors H and J. 03/2005 Subject to change Info 130 US Festo Corporation 23

24 Festo Corporation Info 130 US Subject to change 03/2005

25 DGE-ZR-KF Bel t D ri ven L inear Actuators wi th Reci rculat ing Ball Beari ng Guide GA: Dust Proof Version GK: Standard Slide Stroke lengths from 1 to 4,500 mm Guides on these DGEs are up to three times wider than standard width guides, providing superior load and moment capability Standard or extended slide Use when moving medium to heavy loads Dust proof version DGE-ZR-KF-GA Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 25

26 Technical Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Sizes: 8, 12, 18, 25, 40, 63 Stroke lengths: 1 4,500 mm GK GA General Technical Data Size Design Electromechanical actuator with toothed belt and recirculating ball bearing guide Guide Recirculating ball bearing guide Mounting position Any Working stroke 1) Standard Slide, GK [mm] , , ,000 2) 1 4,000 2) 1 4,500 2) Extended Slide, GV [mm] , , ,250 Dust Proof Version, GA [mm] 1 1, ,800 Applied load Seegraphson pages30 and 32 Max. axial force F x [N] ,500 Max. input torque [Nm] Max. no-load running torque 3) [Nm] Max. speed [m/s] Repeatability [mm] ±0.08 ±0.1 1) Total stroke = working stroke + 2x stroke reserve (see page 31) 2) Special lengths on request 3) Measured at a speed of 0.2 m/s Operating and Environmental Conditions Size Ambient temperature [ C] Protection class IP40 Weights [kg] Size Basic weight with 0 mm stroke 1) Standard Slide, GK Extended Slide, GV Dust Proof Version, GA Additional weight per GK/GV mm stroke GA Additional slide KL/KR ) Including coupling housing and slide 26 Festo Corporation Info 130 US Subject to change 03/2005

27 Technical Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Mass Moment of Inertia Size J O Standard Slide, GK [kg cm 2 ] Extended Slide, GV [kg cm 2 ] Dust Proof Version, GA [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] Toothed Belt Size Tensile stress 1) [%] Pitch [mm] Effective diameter [mm] Feed constant [mm/rev.] ) At max. feed force 2.2 Materials Sectional View Actuator 1 Return pulley housing Anodized aluminum 2 Cover strip Corrosion resistant steel 3 Toothed belt PolychloroprenewithGlascordandnylon coating 4 Profile Anodized aluminum 5 Slide Anodized aluminum 6 Drive housing Anodized aluminum 03/2005 Subject to change Info 130 US Festo Corporation 27

28 Technical Data Load Values DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Characteristic Load Values for Actuator with Standard Slide GK or Protected Version GA The indicated forces and torques refer to the center of the guide rail. They must not be exceeded in the dynamic range If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size Fy max. [N] ,080 7,300 14,050 Fz max. [N] ,080 7,300 14,050 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Second Moment of Area Ly Lx Size Lx [mm 4 ] 16.9 x x x x x x 10 3 Ly [mm 4 ] 7x x x x x x 10 3 Design tool PtTool Selection and calculation software 28 Festo Corporation Info 130 US Subject to change 03/2005

29 Technical Data Load Values DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Characteristic Load Values for Actuator with Extended Slide GV The indicated forces and torques refer to the center of the guide rail. They must not be exceeded in the dynamic range. If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max Permissible Forces and Torques Size Fy max. [N] ,080 7,300 14,050 Fz max. [N] ,080 7,300 14,050 Mx max. [Nm] My max. [Nm] ,820 Mz max. [Nm] ,820 Second Moment of Area Ly Lx Size Lx [mm 4 ] 16.9 x x x x x x 10 3 Ly [mm 4 ] 7x x x x x x /2005 Subject to change Info 130 US Festo Corporation 29

30 Technical Data Bearing Guide Life vs. Applied Load DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Bearing Guide Life vs. Applied Load Note: These graphs are based on theoretical values, assuming that the load is centered directly above the carriage. Actual values are application dependent, and changes in direction, speed, acceleration, deceleration, external forces, and environmental conditions (dirt, temperature, etc.) will produce different results. DGE-8 DGE Load [N] Load [N] x10 3 1x10 4 1x10 5 1x10 6 1x x10 3 1x10 4 1x10 5 1x106 1x107 Travel Life [km] Travel Life [km] DGE-18 DGE Load [N] Load [N] x10 3 1x10 4 1x10 5 1x10 6 1x10 7 Travel Life [km] 0 1x10 2 1x10 3 1x104 Travel Life [km] 1x10 5 1x10 6 1x10 7 DGE-40 DGE Load [N] Load [N] x10 2 1x10 3 1x104 1x10 5 1x10 6 1x x10 2 1x10 3 1x104 1x10 5 1x10 6 1x10 7 Travel Life [km] Travel Life [km] 30 Festo Corporation Info 130 US Subject to change 03/2005

31 Technical Data Stroke Length DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Stroke Reserve L12 The stroke reserve is a recommended safety distance available on both sides of the actuator in addition to the stroke. L17 Slide length L11 Internal mechanical stop 1 Working stroke Example: Size Type DGE ZR Working stroke=500 mm L12 per end position [mm] Stroke reserve =(2x 63 mm) = 126 mm Total stroke = 500 mm mm = 626 mm 2 Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR 2.2 L17 = Slide/additional slide length L18 = Distance between both slides 4 Additional slide Foratoothedbeltactuatorwith additional slide, the working stroke is reduced by the length of the additional slide and the distance between both slides. Example: Type DGE ZR- -KF-GK-KL Working stroke without additional slide = 500 mm L18 = 20 mm L17 = 105 mm Working stroke with additional slide = 375 mm (500 mm 20 mm 105 mm) 03/2005 Subject to change Info 130 US Festo Corporation 31

32 Technical Data Maximum Acceleration DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Maximum Permissible Acceleration a as a Function of the Applied Load m DGE-8 DGE-12 a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] 2 DGE-18 DGE a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] DGE-40 DGE-63 a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] vertical horizontal 32 Festo Corporation Info 130 US Subject to change 03/2005

33 Technical Data Maximum Support Span DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supportedwithcentralsupports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of force F acting upon the axis. 1 Force on the surface of the slide F z F z F z 2 Force on the front of the slide F y Fy F y 2 Maximum Support Span l (without central support) as a Function of the Force F DGE-8 DGE F[N] F[N] l [mm] l [mm] DGE-18 DGE-25 F[N] F[N] DGE-40 l [mm] DGE-63 l [mm] F[N] F[N] 1 2 l [mm] l [mm] 03/2005 Subject to change Info 130 US Festo Corporation 33

34 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Size 8 18 stroke length 5 Hole for centering pin ZBS-5 Basic dimensions Seepage Additional Slide KL/KR Size 18 stroke length 5 Hole for centering pin ZBS-5 6 Additional slide Extended Slide GV Size 18 stroke length 2 Shock absorber retainer KYP 3 Emergency buffer NPE 5 Hole for centering pin ZBS-5 Profile Size 8 Size 12 Size 18 2 Sensor slot for proximity sensor aj Not suitable for proximity sensor Size B7 B8 D11 D13 H7 H10 H12 L1 L13 L17 L18 L19 T4 T8 [mm] max M M M5 M Festo Corporation Info 130 US Subject to change 03/2005

35 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Size Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Hole for central mounting SLZZ Basic dimensions Seepage18 Size 40/63 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL Size Additional slide DGE- -KL/KR 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL Size B7 B8 B9 B10 B15 D10 D11 H7 [mm] ±0.2 G M M M Size H10 H11 L17 L18 1) L19 L20 T4 T8 [mm] ±0.1 ±0.1 max ) Recommended minimum distance for access to lubrication nipple. 03/2005 Subject to change Info 130 US Festo Corporation 35

36 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Profile Size 25 Size 40 Size 63 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST Festo Corporation Info 130 US Subject to change 03/2005

37 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Extended Slide GV Size stroke length 2 3 Emergency buffer NPE 4 Shock absorber retainer KYP 5 Hole for centering sleeve ZBH-9 6 Slot for slot nut NSTL 7 Holefor central mountingslzz Basic dimensions Seepage Size 25 5 Hole for centering sleeve ZBH-9 6 Slot for slot nut NSTL Size B7 B8 B9 B15 D10 D11 H7 H10 H11 [mm] ±0.2 G M M M Size L1 L2 l15 L16 L17 L19 L20 L21 T4 T8 [mm] ±0.2 ±0.1 ±0.1 ±0.1 max , /2005 Subject to change Info 130 US Festo Corporation 37

38 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Extended Slide GV Size 40/63 5 Hole for centering sleeve ZBH-9 6 Slot for slot nut NSTL Size B10 L17 L19 L20 L21 [mm] ±0.2 ±0.1 ±0.1 ± Festo Corporation Info 130 US Subject to change 03/2005

39 Technical Data Dimensions DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Protected Version GA Size 25 stroke length Size 40 03/2005 Subject to change Info 130 US Festo Corporation 39

40 Overview and Ordering Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Order Code Mandatory Data Standard Slide GK Extended Slide GV Protected Version GA Drive Shaft Note: See below Drive shaft right Drive shaft left RK = No drive shaft on right RV = Drive shaft on right, front RH = Drive shaft on right, rear RB= Drive shaft on right, front and rear LK = No drive shaft on left LV = Drive shaft on left, front LH = Drive shaft on left, rear LB=Driveshaftonleft, front and rear O=top U=underneath R=right L=left V=front H=rear Note: The insertion point for the proximity sensor is located on the right side of the toothed belt axis 40 Festo Corporation Info 130 US Subject to change 03/2005

41 Overview and Ordering Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide Order Code Options A = Emergency Buffer with retainer For avoiding damage at the end stop in the event of malfunction C/E =Shockabsorberkits For avoiding damage at the end stop in the event of malfunction X = Slot nut for slide, for mounting loads and attachments on the slide Z = Centering pins/sleeves, for centering loads and attachments on the slide KG = Coupling housing Adapter for mounting the motor on the actuator 2 KSE =Coupling Connecting element between actuator and motor (For third party motor mounting kits, see page 196.) 2.2 MTR-FL =Flange Connecting element between coupling housing and motor (For third-party motor mounting kits, see page 196.) T = Sensor bracket Adapter for mounting the inductive proximity sensors on the actuator L =SwitchingLug For sensing the slide position O/P/R/W = Inductive proximity sensors For use as a proximity signal and for safety monitoring B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt G/H/I/J/N =Proximitysensors For use as a proximity signal and for safety monitoring V = Plug socket with cable, for proximity sensors Y = Slot nut, for mounting attachments M =Centralsupport For mounting the actuator F = Foot mounting kit For mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 41

42 Ordering Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide M Mandatory Data O Options Module No. Design Size Stroke Drive function Drive shaft on left Drive shaft on right Coupling housing Guide Slide DGE ,500 ZR LK LV LH LB RK RV RH RB KG KF GK GV GA Ordering Example DGE ZR LK RV KG KF GK Ordering Table Size Conditions Code For info, See page M Module No Design Electromechanical linear drive DGE 26 DGE Size Working stroke [mm] , , , , Drive function Electromechanical drive with toothed belt -ZR -ZR Drive shaft on left No drive shaft on left 2 -LK 40 Drive shaft on left, front -LV Drive shaft on left, rear -LH Drive shaft on left, front and rear -LB Drive shaft on right No drive shaft on right 3 -RK 40 Drive shaft on right, front -RV Drive shaft on right, rear -RH Drive shaft on right, front and rear -RB Enter code O Coupling housing Coupling housing -KG 41 Guide Recirculating ball bearing guide 4 -KF 26 -KF Slide Standard Slide Standard -GK 40 Extended Slide Extended Slide -GV 40 (maximum stroke for DGE- -ZR-KF-GV) (920 mm) (2,900 mm) (3,830 mm) (4,500 mm) Dust proof version Dust proof version -GA 40 (maximum stroke for (1,800 mm) (1,800 mm) DGE- -ZR-KF-GA) 1 Special stroke lengths on request. 2 Not available with RK (no drive shaft on right). 3 Not available with LK (no drive shaft on left). 4 Only with slide GK, GV, GA. 42 Festo Corporation Info 130 US Subject to change 03/2005

43 Ordering Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide O Options Additional Slide KL KR KL Ordering Table Size Conditions Code For info, see page Additional Left Standard slide left 5 -KL O slide (effective stroke (85 mm) (105 mm) (167 mm) (230 mm) reduction) Right Standard slide right 5 -KR 40 (effective stroke (85 mm) (105 mm) (167 mm) (230 mm) reduction) Enter code Only with slide GK or GV. 03/2005 Subject to change Info 130 US Festo Corporation 43

44 Ordering Data DGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide O Options Slot cover Slot nut Central support Foot mounting Emergency buffer and retainer Shock absorber Accessories Centering sleeve Proximity sensor Plug socket Sensor bracket Switching lug Inductive sensor ZUB S B Y X M F A C E Z G H I J N V T L O P W R ZUB 2S2B 10Y2X F 2I Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slotnut for mounting slot 1 10 Y for slide 1 10 X 205 Central support 1 10 M 201 Foot mounting (kit) 1 10 F 201 Emergency buffer and retainer for KF A 204 Shock absorber for KF-GK, KF-GV C 203 andretainer for KF-GA 1 2 aj E 204 Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 205 Proximity with cable 2.5 m 1 10 G sensors with plug 1 10 H (For actuator contactless with cable 2.5 m 1 10 I 41, 210 profile slot) contactless, plug 1 10 J NC contact with cable 2.5 m 1 10 N Plug socket with cable 2.5 m 1 10 aa V 210 Sensor bracket for inductive sensors T 208 Switching lug 1 9 L 208 Inductive NO contact, cable O sensor NC contact, cable P NO contact, plug W 210 NC contact, plug R Enter code 8 Only with slide GK. Mounted as standard for slide GV, GA. 9 Not available with slide GA. aj Only with slide GA. aa For use with proximity sensors H and J. 44 Festo Corporation Info 130 US Subject to change 03/2005

45 D GE-ZR-RF B el t D ri ven L i n ear A ct u ato rs wi t h Ro ll er Gu i de Stroke lengths from 1 to 5,000 mm Unique roller guide design provides high speeds up to 10 m/s Internal, protected roller guide Standard or extended slide Fast and economical Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 45

46 Technical Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Sizes: 25, Stroke Lengths: 1 5,000 mm General Technical Data Size Design Electromechanical actuator with toothed belt and internal roller guide Guide Internal roller guide Mounting position Any Working stroke 1) 1 3,000 mm 2) 1 5,000 mm 2) 1 5,000 mm 2) Appliedloadm Seegraphsonpage49 Max. axial force F x 260 N 610 N 1,500 N Max. input torque 3.7 Nm 12.1 Nm 55.3 Nm Max. no-load running torque 3) 0.5 Nm 1.0 Nm 4.5 Nm Max. speed 10 m/s Repeatability ±0.1 mm 1) Total stroke = working stroke + 2x stroke reserve (see page 47) 2) Special lengths on request 3) Measured at a speed of 0.2 m/s Operating and Environmental Conditions Size Ambient temperature C Protection class IP40 Weights Size Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV Basic weight with 0 mm stroke 2.61 kg 3.15 kg 7.75 kg 9.32 kg 29.8 kg 34.9 kg Additional weight per 100 mm stroke 0.3 kg 0.61 kg 1.44 kg Mass Moment of Inertia Size Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV J O 1.75 kg cm kg cm kg cm kg cm kg cm kg cm 2 J H per meter stroke kg cm 2 /m kg cm 2 /m kg cm 2 /m J L per kg applied load 2.052kg cm 2 /kg kg cm 2 /m kg cm 2 /m The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 46 Festo Corporation Info 130 US Subject to change 03/2005

47 Technical Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Toothed Belt Size Tensile stress 1) 0.16 % 0.11 % 0.15 % Pitch 3mm 5mm 8mm Effective diameter mm mm mm Feed constant 90 mm 125 mm 232 mm 1) At max. feed force Materials Sectional View Actuator 1 Return pulley housing Anodized aluminum 2 Toothed belt PolychloroprenewithGlascordandnylon coating 3 Clamping component Special steel casting 4 Profile Anodized aluminum 5 Slide Anodized aluminum 6 Drive housing Anodized aluminum Stroke Reserve L9 Thestrokereserveisa recommended safety distance available on both sides of the actuator in addition to the stroke. L6 Slide length L8 Stop element 1 Working stroke 1 Example: Type DGE ZR-RF Working stroke=500 mm Stroke reserve = (2x 63 mm) = 126 mm Total stroke = 500 mm mm = 626 mm Size L9 per end position 63 mm 100 mm 172 mm 03/2005 Subject to change Info 130 US Festo Corporation 47

48 Technical Data Load Values DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Characteristic Load Values The indicated forces and torques refer to the center of the guide. They must not be exceeded in the dynamic range. a Fz Fy Distance a with: DGE-25: 30 mm DGE-40: 37 mm DGE-63: 44.6 mm If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size Slide design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV Fx max. 260 N 610 N 1,500 N Fy max. 150 N 300 N 600 N Fz max. 150 N 300 N 600 N Mx max. 7Nm 18 Nm 65 Nm My max. 15 Nm 30Nm 60 Nm 120 Nm 170 Nm 340 Nm Mz max. 15 Nm 30 Nm 90 Nm 180 Nm 300 Nm 600 Nm Second Moment of Area Ly Lx Size Lx x 10 5 mm x 10 6 mm x 10 7 mm 4 Ly x 10 5 mm x 10 5 mm x 10 6 mm 4 Design tool PtTool Selection and calculation software 48 Festo Corporation Info 130 US Subject to change 03/2005

49 Technical Data Maximum Acceleration and Support Span DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Maximum Acceleration a as a Function of Applied Load m DGE-25-RF DGE-40-RF DGE-63-RF a[m/s 2 ] a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] m[kg] horizontal vertical 2 Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supportedwithcentralsupports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of force F acting upon the axis. A distinction is made here between forces acting upon the surface of the slide and forces acting upon the front of the slide Force on the surface of the slide F z F z F z 2 Force on the front of the slide F y F y F y Maximum Support Span l (without central support) as a Function of Force F DGE-25-RF DGE-40-RF DGE-63-RF F[N] F[N] l [mm] l [mm] l [mm] F[N] /2005 Subject to change Info 130 US Festo Corporation 49

50 Technical Data Dimensions DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Dimensions DGE-25/-40/ Coupling housing 3 Centering hole for foot mounting 4 Coupling 6 Flange 7 Motor 8 Slide in end position of the working stroke (including L9) 9 Stroke reserve, see page 47 for description 2.3 stroke length DGE-25 DGE-40 DGE-63 2 Slot for slot nuts 5 Hole for centering sleeve ZBH-9 and mounting thread DGE-25-GK DGE-40-GK DGE-25-GV DGE-40-GV, DGE-63-GK aj Hole for centering sleeve ZBH-9 50 Festo Corporation Info 130 US Subject to change 03/2005

51 Technical Data Dimensions DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide DGE-63-GV Size B1 B4 B5 B6 B10 B11 B12 B14 D1 D2 D5 D6 D10 D12 [mm] ±0.03 h6 25 GK GV 40 GK GV 63 GK GV M4 M H13 37 M5 M M8 M Size H2 H3 H4 H5 H6 H7 H8 J1 L1 L2 L3 L4 L5 L6 L7 [mm] 25 GK GV 40 GK GV 63 GK GV , , Size L8 L9 L13 L21 n T1 T2 T3 T4 T5 T6 T8 [mm] ± GK GV 40 GK GV 63 GK GV < < < /2005 Subject to change Info 130 US Festo Corporation 51

52 Overview and Ordering Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Order Code Mandatory Data GK= Standard slide GV = Extended slide 2 Drive Shaft 2.3 Drive shaft right RK =Nodriveshaftonright RV = Drive shaft on right, front RH =Driveshaftonright,rear RB =Driveshaftonright, front and rear Drive shaft left LK =Nodriveshaftonleft LV =Driveshaftonleft,front LH = Drive shaft on left, rear LB =Driveshaftonleft, front and rear O =top U = underneath R =right L =left V =front H =rear 52 Festo Corporation Info 130 US Subject to change 03/2005

53 Overview and Ordering Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide Order Code Options X = Slot nut Z = Centering Sleeve KG = Coupling Housing KSE =Coupling (For third-party motor mounting kits, see page 196.) MTR-FL =Flange (For third-party motor mounting kits, see page 196.) L =SwitchingLug T = Sensor Bracket Inductive Proximity Sensors O = NO contact with cable P = NC contact with cable W = NO contact with plug R = NC contact with plug B =SlotCover Y =SlotNut M =CentralSupport F = Foot Mounting Kit 03/2005 Subject to change Info 130 US Festo Corporation 53

54 Ordering Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide M Mandatory Data Module No. Design Size [mm] Stroke [mm] Drive Function Guide Drive Shaft on Left Drive Shaft on Right Slide DGE , , ,000 ZR RF LK LV LH LB Ordering Example DGE ZR RF LK RV GK RK RV RH RB GK GV Ordering Table Size 25 mm 40 mm 63 mm Conditions Code For info, see page M Module No Design Electromechanical linear drive DGE DGE Size Working stroke [mm] 1 3, , , Drivefunction Electromechanical drive with toothed belt -ZR -ZR Guide Roller guide -RF -RF Drive shaft on left No drive shaft on left -LK Drive shaft on left, front -LV Drive shaft on left, rear -LH 52 Drive shaft on left, front and rear -LB Drive shaft on right No drive shaft on right -RK Drive shaft on right, front -RV Drive shaft on right, rear -RH 52 Drive shaft on right, front and rear -RB Slide Standard slide -GK Extended slide 1 -GV 52 Enter code 1 Maximum stroke: Size 25: 2,905 mm Size 40: 4,860 mm Size 63: 4,770 mm 54 Festo Corporation Info 130 US Subject to change 03/2005

55 Ordering Data DGE-ZR-RF Belt Driven Linear Actuators with Roller Guide O Options Coupling Housing Accessories KG B, Y, X, M, F, Z, V, T, L, O, P, W, R KG + 2X2T2O2P Ordering Table Size 25 mm 40 mm 63 mm Conditions Code For info, see page O Coupling housing Coupling housing 2 -KG 53 Accessories Supplied separately Slot cover for mounting slot 1 10 B 205 Slot nut for profile slot 1 10 Y for slide 1 10 X 205 Central support 1 10 M 202 Foot mounting (kit) 1 10 F 202 Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 205 Plug socket with cable, 2.5 m V 210 Sensor bracket for inductive sensors 1 5 T 208 Switching lug 1 L 208 Inductive NO contact with cable 1 5 O sensors NC contact with cable 1 5 P NO contact with plug 1 5 W 53, 210 NC contact with plug 1 5 R Enter code Mounted if only one drive shaft available, otherwise supplied loose. 3 For use with inductive sensors W and R. 03/2005 Subject to change Info 130 US Festo Corporation 55

56 56 Festo Corporation Info 130 US Subject to change 03/2005

57 D GE-Z R -HD B el t D ri ven L i n ear A ct u ato rs wi t h Heav y-du t y Gu i de Stroke lengths from 1 to 2,000 mm High guide precision and sturdy construction for moving heavy loads Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 57

58 Technical Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Sizes: 18, 25, 40 Stroke lengths: 1 2,000 mm General Technical Data Size 18-HD18 25-HD25 25-HD40 40-HD Design Electromechanical actuator with heavy-duty guide Guide Recirculating ball bearing guide Mounting position Any Working stroke [mm] 1 1, , , ,000 Appliedloadm Seegraphsonpage61 Max. axial force F x [N] Max. input torque [Nm] Max. no-load running torque 1) [Nm] Max. speed [m/s] 3 Repeatability [mm] ±0.08 ±0.1 1) Measured at a speed of 0.2 m/s Operating and Environmental Conditions Size 18-HD18 25-HD25 25-HD40 40-HD40 Ambient temperature [ C] Protection class IP40 Weights [kg] Size 18-HD18 25-HD25 25-HD40 40-HD40 Basic weight with 0 mm stroke 1) Additional weight per 100 mm stroke ) Including coupling housing and slide Mass Moment of Inertia Size 18-HD18 25-HD25 25-HD40 40-HD40 J O [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 58 Festo Corporation Info 130 US Subject to change 03/2005

59 Technical Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Toothed Belt Size 18-HD18 25-HD25 25-HD40 40-HD40 Tensile stress 1) [%] Pitch [mm] Effective diameter [mm] Feed constant [mm] ) At max. feed force Materials Sectional View Actuator 1 End cap Anodized aluminum 2 Guide Rolled steel 3 Profile Anodized aluminum 4 Slide Anodized aluminum 03/2005 Subject to change Info 130 US Festo Corporation 59

60 Technical Data Load Values DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Characteristic Load Values The indicated forces and torques refer to the center of the heavy-duty guide. They must not be exceeded in the dynamic range If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size 18-HD18 25-HD25 25-HD40 40-HD40 Fy max. [N] 1,820 5,400 5,400 5,400 Fz max. [N] 1,820 5,600 5,600 5,600 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Design tool PtTool Selection and calculation software 60 Festo Corporation Info 130 US Subject to change 03/2005

61 Technical Data Maximum Acceleration DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Maximum Permissible Acceleration a as a Function of Applied Load m DGE-18- -ZR-HD18 DGE-25- -ZR-HD25 a[m/s 2 ] a[m/s 2 ] m[kg] m[kg] DGE-25- -ZR-HD40 DGE-40- -ZR-HD40 2 a[m/s 2 ] a[m/s 2 ] 2.4 m[kg] m[kg] vertical horizontal 03/2005 Subject to change Info 130 US Festo Corporation 61

62 Technical Data Maximum Support Span DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supported with central supports MUP in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of force F acting upon the axis. Force on the surface of the slide 2 Maximum Permissible Support Span l (without central support) as a Function of Force F Deflection around the X-axis Deflection around the Y-axis 2.4 F[kN] F[kN] l [mm] l [mm] 62 Festo Corporation Info 130 US Subject to change 03/2005

63 Technical Data Dimensions DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Dimensions stroke length Drive spigot 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor 4 Thread for shock absorber 5 Thread for threaded pin 6 Mounting slot for slot nut NSTH 7 Hole for central mounting SLZZ 8 Rubber buffer 9 Dimension for motor connection on one side Profile 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor Size B1 B2 B3 B4 D1 D2 D3 D4 H1 H2 H3 H4 H5 H6 [mm] ±0.2 G7 18-HD M5 M12x1 25 M ± HD M8 M16x1 25 M ± HD M8 M22x M ± HD M8 M22x M ± Size H7 H8 H9 H10 H11 L1 L2 L3 L4 L5 L6 L7 L8 T1 [mm] 18-HD x HD x HD x HD x /2005 Subject to change Info 130 US Festo Corporation 63

64 Overview and Ordering Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Order Code Mandatory Data Note: See below Drive shaft right 2 RK = No drive shaft on right RV = Drive shaft on right, front RH = Drive shaft on right, rear RB=Driveshaftonright, front and rear 2.4 Drive shaft left LK = No drive shaft on left LV = Drive shaft on left, front LH = Drive shaft on left, rear LB=Driveshaftonleft, front and rear Note The insertion point for the proximity sensor is located on the right side of the heavy-duty guide. O=top U=underneath R=right L=left V=front H=rear 64 Festo Corporation Info 130 US Subject to change 03/2005

65 Overview and Ordering Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide Order Code Options X = Slot nut for slide For mounting loads and attachements on the slide Q = Central mounting For centering loads and attachements on the slide D =Shockabsorberkits For avoiding damage at the end stop in the even of malfunction KG = Coupling housing Adapter for mounting the motor on the actuator KSE =Coupling Connecting element between actuator and motor (For third-party motor mounting kits, see page 196.) MTR-FL =Flange Connecting element between coupling housing and motor (For third party motor mounting kits, see page 196.) Y = Slot nut, for mounting attachments B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt G/H/I/J/N =Proximitysensors For use as a proximity signal and for safety monitoring V = Plug socket with cable For proximity sensors Y = Slot nut, for mounting attachments M =Centralsupport For mounting the actuator F = Foot mounting kit For mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 65

66 Ordering Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide M Mandatory Data O Options Module No. Design Size Stroke Drive function Drive shaft on left Drive shaft on right Coupling housing Guide Slide DGE ,000 ZR LK LV LH LB RK RV RH RB KG HD18 HD25 HD40 GK 2 Ordering Example DGE ZR LK RV KG HD40 GK 2.4 Ordering Table Size Conditions Code For info, see page M Module No Design Electromechanical linear drive DGE DGE Size Stroke [mm] 1 1, , , Drivefunction Electromechanical drive with toothed belt -ZR -ZR Drive shaft on left No drive shaft on left 1 -LK Drive shaft on left, front -LV Drive shaft on left, rear -LH 64 Drive shaft on left, front and rear -LB Drive shaft on right No drive shaft on right 2 -RK Drive shaft on right, front -RV Drive shaft on right, rear -RH 64 Drive shaft on right, front and rear -RB O Coupling housing Coupling housing -KG 65 Guide Heavy-duty guide HD18 -HD18 -HD Heavy-duty guide HD25 -HD25 59 Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40 Slide Standard -GK 59 -GK Enter code 1 Not available with RK (drive shaft on right). 2 Not available with LK (drive shaft on left). 66 Festo Corporation Info 130 US Subject to change 03/2005

67 Ordering Data DGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide O Options Accessories Slot cover Slot nut Central support Foot mounting Shock absorber Central mounting Proximity sensor Plug socket ZUB S B Y X U M F D Q G H I J N V ZUB 2S2B 10U F 2Q 2H 2V 2 Ordering Table Size Conditions Code For info, see pages Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slot nut for mounting slot 1 10 Y for slide 1 10 X 205 for HD underneath 1 10 U Central support 1 10 M 202 Foot mounting (kit) 1 10 F 202 Shock absorber kit for HD 1 2 D 204 Central mounting 1 10 Q 205 Proximity with cable 2.5 m 1 10 G sensor with plug 1 10 H contactless with cable 2.5 m 1 10 I 65, 210 contactless, plug 1 10 J NC contact with cable 2.5 m 1 10 N Plug socket with cable 2.5 m V 210 Enter code For use with proximity sensors H and J. 03/2005 Subject to change Info 130 US Festo Corporation 67

68 Festo Corporation Info 130 US Subject to change 03/2005

69 DGEA Boom Axis Stroke lengths from 1 to 1,000 mm Ideal for vertical operation High quality guide for DGE-ZR-KF and DGE-SP-KF Improved dynamics compared to belt driven actuator DGE-ZR in cantilever operation Wide range of options for third-party motor mounting kits Mounting options adapted to the new multi-axis modular system 03/2005 Subject to change Info 130 US Festo Corporation 69

70 Technical Data DGEA Boom Axis Sizes: 18, 25, 40 Stroke lengths: 100 1,000 mm General Technical Data Size Design Cantilever axis with toothed belt Guide Recirculating ball bearing guide Fitting position Any Working stroke 1) [mm] ,000 Max. applied load, [kg] independent of position Max. applied load, vertical [kg] Max. axial force F x [N] ,000 Max. input torque [Nm] Max. no-load running torque 2) [Nm] Max. speed [m/s] 3 Repeatability [mm] < ±0.05 1) Total stroke = working stroke + 2x stroke reserve (see page 71) 2) Measured at a speed of 0.2m/s Operating and Environmental Conditions Size Ambient temperature [ C] Protection class IP20 Weights [kg] Size Basicweightat0mmstroke 1) Additional weight per 100 mm stroke With second drive head Basicweightat0mmstroke 1) Additional weight per 100 mm stroke ) Without motor, coupling, coupling housing and accessories Mass Moment of Inertia Size J O [kg cm 2 ] J O with second drive head [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 70 Festo Corporation Info 130 US Subject to change 03/2005

71 Technical Data DGEA Boom Axis Toothed Belt Size Tensile stress 1) [%] Pitch [mm] Effective diameter [mm] Feed constant [mm/rev.] ) At max. feed force Materials Sectional View Axis 1 Driveheadslide Galvanized steel 2 Drive head - Housing Anodized aluminum 3 End cap Anodized aluminum 4 Profile Anodized aluminum 5 Guiderail Rolled steel, corrotec coated Stroke Reserve L2 L8 L9 Drive head in the end position of the working stroke Distance between mechanical stop and external dimension of the axis Thestrokereserveisa recommended safety distance available on both sides of the axis in addition to the stroke. Example: Type DGEA ZR Working stroke=500 mm Stroke reserve = (2x 81 mm) = 162 mm Total stroke = 500 mm mm = 662 mm Size L9 per end position [mm] /2005 Subject to change Info 130 US Festo Corporation 71

72 Technical Data Load Values DGEA Boom Axis Characteristic Load Values of the Guide The forces and torques specified refer to the center of the guide rails. They must not be exceeded during dynamic operation. Special attention must be paid to the cushioning phase. If the boom axis is simultaneously subjected to several of the forces and torques listed below, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max Permissible Forces and Torques Size Fy max. [N] 2,000 3,080 7,300 Fz max. [N] 2,000 3,080 7,300 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Design tool PtTool Selection and calculation software 72 Festo Corporation Info 130 US Subject to change 03/2005

73 Technical Data Deflection DGEA Boom Axis Second Moment of Area 1) L y L z Size Ly max. [mm 4 ] 135 x x x 10 3 Lz max. [mm 4 ] 173 x x x ) After machining or replacing the end cap, the values become invalid. Deflection f of the Profile as a Function of Distance L and Applied Load m 2 m 2.5 DGEA-18 DGEA-25 f [mm] f [mm] L [mm] L [mm] DGEA-40 f [mm] L [mm] 03/2005 Subject to change Info 130 US Festo Corporation 73

74 Technical Data Dimensions DGEA Boom Axis Dimensions DGEA-25/40 2 DGEA stroke length DGEA-18 Coupling Housing DGEA LV/-LH With Second Drive Head 74 Festo Corporation Info 130 US Subject to change 03/2005

75 Technical Data Dimensions DGEA Boom Axis Profile Barrel Size 18 Size 25 Size 40 1 Coupling housing 2 Coupling 4 Mounting slot for slot nut NST 5 Lubrication nipple 6 Hole for centering sleeve ZBH-9 7 Slide in end position of the working stroke 8 Stroke reserve, see page 71 for description 9 Center of gravity of the moving intrinsic load aj Internal mechanical stop Size Variant B1 B2 B3 B4 B5 B6 B8 B9 B10 B11 D1 D2 D3 [mm] ±0.1 h6 18 KV/KH KV/KH M4 40 KV/KH LV/LH M Size Variant D4 D5 D6 D7 D8 D9 D10 H1 H2 H3 H4 H5 H7 [mm] H7 H7 g7 18 KV/KH M6 9 M KV/KH M6 M6 9 M KV/KH M M6 M LV/LH M Size Variant H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 [mm] ± KV/KH KV/KH KV/KH LV/LH Size Variant L1 L2 L3 L5 L6 L7 L8 L9 L10 L11 L12 L13 [mm] 18 KV/KH KV/KH KV/KH LV/LH Size Variant L14 L15 L16 L17 L18 T1 T2 T3 T4 T5 T6 T7 [mm] min. min. 18 KV/KH KV/KH KV/KH LV/LH /2005 Subject to change Info 130 US Festo Corporation 75

76 Overview and Ordering Data DGEA Boom Axis Order Code Mandatory Data/Options WH = Drive shaft, rear WV = Drive shaft, front WB=Driveshaftatbothends KV/LV = Coupling housing, front KH/LH = Coupling housing, rear ZWK = Additional drive head O=top U = underneath R=right L=left V=front H=rear 1 Drive head 2 Optional: Additional passive drive head (to increase the mechanical torque load) Festo Corporation Info 130 US Subject to change 03/2005

77 Overview and Ordering Data DGEA Boom Axis Order Code Options X = Slot nut for drive head, to mount the boom axis B = Slot cover for drive head, to protect against the ingress of dirt Z = Centering sleeve, to center the boom axis C = Shock absorber with retainer Prevents damage to the axis in the event of a power failure (in vertical operation), if the axis is drawn into the end position by the load KV/KH = Coupling housing (front) LV/LH = Coupling housing (rear) 2 KSE =Coupling Connecting element between boom axis and motor (For third-party motor mounting kits, see page 196.) 2.5 MTR-FL = Motor flange Connecting element between coupling housing and motor (For third-party motor mounting kits, see page 196.) L = Mounting plate Adapter for mounting the SIEN proximity sensor on the axis O/P/W/R =Proximitysensors For use as a signal or safety check V = Plug socket with cable For proximity sensor L =Switchlug For sensing the slide position Y = Slot nut for profile slot For mounting attachments S = Slot cover for profile slot To protect against the ingress of dirt 03/2005 Subject to change Info 130 US Festo Corporation 77

78 Ordering Data DGEA Boom Axis M Mandatory Data O Options Module No. Design Size Stroke Drive function Drive head Coupling housing DGEA ,000 ZR WH WV WB KV KH LV LH Additional drive head ZWK Ordering Example DGEA ZR WV KV Ordering Table Size Conditions Code For info, see page M Module No Design Cantilever axis with toothed belt DGEA DGEA Size Working stroke [mm] ,000 - Drive function Electromechanical drive with toothed belt -ZR -ZR Drive head Drive shaft, rear -WH Drive shaft, front -WV 76 Drive shaft at both ends -WB Enter code O Coupling Standard Coupling housing standard for drive head, front 1 -KV housing Coupling housing standard for drive head, rear 2 -KH 77 Large version For drive head, front 1 -LV (for high performance) For drivehead, rear 2 -LH Additional drive head Without driveshaft -ZWK 76 1 Only with drive head WV, WB. 2 Only with drive head WH, WB. 78 Festo Corporation Info 130 US Subject to change 03/2005

79 Ordering Data DGEA Boom Axis O Options Accessories Slot cover Slot nut Shock absorber with retainer ZUB S B Y X Centering sleeve Retaining plate for proximity sensor C Z L O P W R Inductive proximity sensor Plug socket with cable V ZUB 2B 2C 10Z L 2P2W 2V Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover For profile slot 1 10 S For drive head 1 10 B 205 Slot nut For profile slot 1 10 Y For drive head 1 10 X 205 Shock absorber with retainer 1 2 C 203 Centering sleeve 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 205 Mounting kit for inductive 1 L proximity sensor, incl. 2 switch lugs 207 Inductive NO contact, cable 1 5 O sensors NC contact, cable 1 5 P NO contact, plug 1 5 W 77, 210 NC contact, plug 1 5 R Plug socket with cable V 210 Enter code For use with proximity sensors W and R. Note: The DGEA boom axis offers the same mounting options (on the cover of the profile and drive head) as DGE-...-ZR-KF and DGE-...-SP-KF electromechanical actuators. However there is no 1:1 conformity with regard to size. Example: Profile dimension DGEA-18 corresponds to DGE /2005 Subject to change Info 130 US Festo Corporation 79

80 80 Festo Corporation Info 130 US Subject to change 03/2005

81 B a l l S c re w D r i v e n L i n e a r A c t u a t o rs For applications requiring positioning repeatability of 0.02 mm Speedsofupto1.2m/sarepossible Axial loads up to 1,600 N are allowable DGE linear actuators encapsulate their mechanical drives within the body of the actuator. This protects them from contamination and prevents premature failure Ball screw 2 Drive shaft / trunnion 3 Coupling housing 4 Aluminum profile 5 Drive 6 Slide 7 Sensors can be integrated Wide range of options for third-party motor mounting kits Multi-axis systems for sizes 18 to 63 mm. Cantilever-type handling gantries, linear gantries, planar surface gantries and X/Y axis tables can easily be made. 03/2005 Subject to change Info 130 US Festo Corporation 81

82 Ball Screw Driven Linear Actuators Product Overview Technology Section 3 Actuators Without Guide DGE-SP Section 3.1 Page 83 These actuators are ideal for moving light loads (up to 163 kg). They can also be combined with external linear guides, to move heavy loads, or to withstand high moment loads. Sizes: 18, 25, 40, 63 Stroke lengths: 100 2,000 mm Max Speed: 1.2 m/s Repeatability: ±0.02 mm Actuators With Recirculating Ball Bearing Guide DGE-SP-KF Section 3.2 Page 95 These actuators are used to carry a maximum load or moment in a compact space. Loads up to 1,433 kg are possible, as are moments up to 1,820 Nm in pitch and yaw and up to 580 Nm in the roll direction. Sizes: 18, 25, 40, 63 Stroke lengths: 100 2,000 mm Max Speed: 1.2 m/s Repeatability: ±0.02 mm Extended slide available for increased load capacity Dust Proof Version Guide and slide are fitted with a cover to protect against the ingress of particles from above and the side. DGE-SP-KF-GA Sizes: 25, 40 Stroke lengths: 140 1,440 mm Max Speed: 1 m/s Repeatability: ±0.02 mm Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-SP-HD Section 3.3 Page 115 Used in applications where you need the lowest profile possible to withstand high moment loads. Pitch and yaw moment loads up to 560 Nm are possible, as are roll moment loads up to 375 Nm. Sizes: 18, 25, 40 Stroke lengths: 100 1,500 mm Max Speed: 1 m/s Repeatability: ±0.02 mm Highest roll moment capacity 82 Festo Corporation Info 130 US Subject to change 03/2005

83 D G E - SP B a l l S c re w D r i v e n L i n e a r A c t u a t o rs Stroke lengths from 100 to 2,000 mm Actuator without integral guide, for use with external linear guide Precision with flexibility Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 83

84 Technical Data DGE-SP Ball Screw Driven Linear Actuators Sizes: 18, 25, 40, 63 Stroke length: 100 2,000 mm General Technical Data Size Design Electromechanical actuator with ball screw drive Guide Mounting position Any Working stroke 1) [mm] , , ,000 Max. applied load 2) [kg] Max. axial force F x [N] ,600 Max. input torque [Nm] Max. no-load running torque 3) [Nm] Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4) Repeatability [mm] ± ) Total stroke = working stroke + 2x stroke reserve (see page 85) 2) This figure is at maximum speed and acceleration. 3) Measured at a speed of 0.2 m/s 4) The maximum speed is dependent on the stroke length (see graphs on page 87). Operating and Environmental Conditions Size Ambient temperature [ C] Protection class IP40 Weights [kg] Size Basic weight with 0 mm stroke 1) Additional weight per 100 mm stroke ) Including coupling housing Mass Moment of Inertia Size J O [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 84 Festo Corporation Info 130 US Subject to change 03/2005

85 Technical Data DGE-SP Ball Screw Driven Linear Actuators Ball Screw Size Diameter [mm] Lead [mm/rev.] Materials Sectional View Actuator 1 End cap Anodizedaluminum 2 Ball Screw Rolledsteel 3 Drive Anodized aluminum 4 Profile Anodized aluminum 5 Cover strip Corrosion resistant steel Stroke Reserve L12 The stroke reserve is a recommended safety distance available on both sides of the actuator in addition to the stroke. L11 Internal mechanical stop 1 Working stroke Example: Type DGE SP Working stroke =500 mm Stroke reserve = (2x 10 mm) =20mm Total stroke = 500 mm +20 mm = 520 mm Size L12 per end position [mm] /2005 Subject to change Info 130 US Festo Corporation 85

86 Technical Data Load Values DGE-SP Ball Screw Driven Linear Actuators Characteristic Load Values The indicated forces and torques refer to the center line of the internal diameter of the profile. They must not be exceeded in the dynamic range. If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads: Fz + My + Mz 1 Fz max. My max. Mz max. Mx Mx max Permissible Forces and Torques Size Fy max. [N] Fz max. [N] Mx max. [Nm] My max. [Nm] Mz max. [Nm] Second Moment of Area Ly Lx Size Lx [mm 4 ] 72.3 x x x x 10 3 Ly [mm 4 ] 69.8 x x x x 10 3 Design tool PtTool Selection and calculation software 86 Festo Corporation Info 130 US Subject to change 03/2005

87 Technical Data Maximum Speed and Ball Screw Life DGE-SP Ball Screw Driven Linear Actuators Maximum Permissible Speed v or Drive rpm n as a Function of Stroke l DGE-18 DGE-25 v[m/s] n[rpm] v[m/s] n[rpm] l [mm] l [mm] DGE-40 DGE-63 v[m/s] n[rpm] v[m/s] n[rpm] l [mm] l [mm] Ball Screw Life vs. Axial Force F x This graph is based on theoretical values. Actual values are application dependent, and changes in direction, speed, acceleration, deceleration, external forces, and environmental conditions (dirt, temperature, etc.) will produce different results Force [N] DGE-63 DGE-40 DGE-25 DGE x10 4 1x10 5 1x10 6 1x10 7 1x10 8 1x10 9 1x x x10 12 Travel Life [km] 03/2005 Subject to change Info 130 US Festo Corporation 87

88 Technical Data Maximum Support Span DGE-SP Ball Screw Driven Linear Actuators Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supported with central supports in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of force F acting upon the actuator. 1 Force on the surface of the drive F z F z F z 2 Force on the front of the drive F y F y F y Maximum Permissible Support Span l (without central support) as a Function of Force F DGE-18 DGE-25 3 F[N] F[N] 3.1 l [mm] l [mm] DGE-40 DGE-63 F[N] F[N] l [mm] l [mm] Festo Corporation Info 130 US Subject to change 03/2005

89 Technical Data Dimensions DGE-SP Ball Screw Driven Linear Actuators Dimensions Size 18 stroke length 1 Coupling housing 3 Centering hole for foot mounting HP 4 Coupling 8 Drive in end position of the working stroke 9 Stroke reserve, see page 85 for details aj Internal mechanical stop 3 Profile Size 18 2 Sensor slot for proximity sensor /2005 Subject to change Info 130 US Festo Corporation 89

90 Technical Data Dimensions DGE-SP Ball Screw Driven Linear Actuators Dimensions Size stroke length Coupling housing 3 Centering hole for foot mounting HP 4 Coupling 8 Drive in end position of the working stroke. Profile Size 25 Size 40 Size 63 9 Stroke reserve, see page 85 for details aj Internal mechanical stop 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7 D8 D9 H1 H2 H3 [mm] +0.2 h g7 g M5 32 M4 M M5 48 M5 M M8 72 M8 M Size H4 H5 H9 J2 L1 L2 L3 L6 L7 L8 L9 L11 L12 L13 L14 L15 L16 1) T1 T2 T3 [mm] ±0.1 ±0.1 ± ) Negative dimension: Protrudes beyond coupling housing 90 Festo Corporation Info 130 US Subject to change 03/2005

91 Overview and Ordering Data DGE-SP Ball Screw Driven Linear Actuators Order Code Mandatory Data Note Note: The insertion point for the proximity sensor is located on the right-hand side of the actuator DGE- -SP O=top U=underneath V=front H=rear R=right L=left Order Code Options KG = Coupling housing Adapter for mounting the motor on the actuator Coupling Connecting element between actuator and motor (For third-party motor mounting kits, see page 196.) Flange Connecting element between coupling housing and motor (For third-party motor mounting kits, see page 196.) 3 B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt 3.1 G/H/I/J/N =Proximitysensors For use as a proximity signal and for safety monitoring V = Plug socket with cable For proximity sensors Y = Slot nut For mounting attachments M =Centralsupport For mounting the actuator F = Foot mounting kit For mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 91

92 Ordering Data DGE-SP Ball Screw Driven Linear Actuators M Mandatory Data O Options Module No. Design Size Stroke Drive function Coupling housing DGE ,000 SP KG LG Ordering Example DGE SP LG 3 Ordering Table Size Code For info, see page M Module No Design Electromechanical linear actuator DGE DGE Size Working stroke [mm] 100, 200, 300, 400, , 200, 300, 400, 500, 600, 700, 800, 900, 1, , 300, 400, 500, 600, 800, 1,000, 1,200, 1,400, 1, , 400, 500, 600, 800, 1,000, 1,200, 1,400, 1,500, 1,800, 2, , , ,000 Drivefunction Electromechanical drive with ball screw -SP -SP O Coupling housing Coupling housing -KG 91 Attached, -LG large design - 84 Enter code Festo Corporation Info 130 US Subject to change 03/2005

93 Ordering Data DGE-SP Ball Screw Driven Linear Actuators O Options Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket ZUB S B Y M F G H I J N V ZUB 2S2B 10Y F 2G Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slot nut for mounting slot 1 10 Y 205 Central support 1 10 M 202 Foot mounting (kit) 1 10 F 202 Proximitysensor with cable, 2.5 m 1 10 G with plug 1 10 H contactless with 1 10 I cable, 2.5 m 91, 210 contactless, plug 1 10 J NC contact with 1 10 N cable, 2.5 m Plug socket with cable, 2.5 m V For use with proximity sensors H and J. Enter code /2005 Subject to change Info 130 US Festo Corporation 93

94 94 Festo Corporation Info 130 US Subject to change 03/2005

95 DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide GA: Dust Proof Version Stroke lengths from 100 to 2,000 mm 3 Standard or extended slide Guides on these DGEs are up to three times wider than standard width guides, providing superior load and moment capacity 3.2 Use when medium to high loads need to be moved Dust proof version DGE-SP-KF-GA Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations GK: Standard Slide 03/2005 Subject to change Info 130 US Festo Corporation 95

96 Technical Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Sizes: 18, 25, 40, 63 Stroke length: 100 2,000 mm GK GA General Technical Data Size Design Electromechanical actuator with ball screw and recirculating ball bearing guide Guide Recirculating ball bearing guide Mounting position Any Working stroke 1) Standard Version - GK [mm] , , ,000 Extended Slide - GV [mm] , ,650 Dust Proof Version - GA [mm] ,440 Max. applied load 2) [kg] Max. axial force F x [N] ,600 Max. input torque [Nm] Max. no-load running torque 3) [Nm] Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4) Repeatability [mm] ± ) Total stroke = working stroke + 2x stroke reserve (see page 101) 2) This figure is at maximum speed and acceleration. 3) Measured at a speed of 0.2m/s 4) The maximum speed is dependent on the stroke length (see graphs on page 102). 3.2 Operating and Environmental Conditions Size Ambient temperature [ C] Protection class IP40 Weights [kg] Size Basic weight with 0 mm stroke 1) Standard Version - GK Extended Slide - GV Dust Proof Version - GA Additional weight per 100 mm Standard Version - GK stroke Extended Slide - GV Dust Proof Version - GA Additional slide KL/KR ) Including coupling housing and slide 96 Festo Corporation Info 130 US Subject to change 03/2005

97 Technical Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Mass Moment of Inertia Size J O GK [kg cm 2 ] GV [kg cm 2 ] GA [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] J W for additional slide [kg cm 2 ] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] Ball Screw Size Diameter [mm] Lead [mm/rev.] Materials Sectional View Actuator End cap Anodizedaluminum 2 Ball Screw Rolledsteel 3 Slide Anodized aluminum 4 Profile Anodized aluminum 5 Cover strip Corrosion resistant steel 03/2005 Subject to change Info 130 US Festo Corporation 97

98 Technical Data Load Values DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Characteristic Load Values for Actuators with Standard Slide GK or Dust Proof Version GA The indicated forces and torques refer to the center of the guide rail. They must not be exceeded in the dynamic range. If the actuator is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads: Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. 3 Permissible Forces and Torques GK/GA Size Fy max. [N] 930 3,080 7,300 14,050 Fz max. [N] 930 3,080 7,300 14,050 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Second Moment of Area Ly Lx Size Lx [mm 4 ] x x x x 10 3 Ly [mm 4 ] 73.7 x x x x 10 3 Design tool PtTool Selection and calculation software 98 Festo Corporation Info 130 US Subject to change 03/2005

99 Technical Data Load Values DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Characteristic Load Values for Actuator with Extended Slide GV The indicated forces and torques refer to the center of the guide rail. They must not be exceeded in the dynamic range. If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads: Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size Fy max. [N] 930 3,080 7,300 14,050 Fz max. [N] 930 3,080 7,300 14,050 Mx max. [Nm] My max. [Nm] ,820 Mz max. [Nm] ,820 3 Second Moment of Area 3.2 Ly Lx Size Lx [mm 4 ] x x x x 10 3 Ly [mm 4 ] 73.7 x x x x /2005 Subject to change Info 130 US Festo Corporation 99

100 Technical Data Bearing Guide Life vs. Applied Load DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Bearing Guide Life vs. Applied Load Note: These graphs are based on theoretical values, assuming that the load is centered directly above the carriage. Actual values are application dependent, and changes in direction, speed, acceleration, deceleration, external forces, and environmental conditions (dirt, temperature, etc.) will produce different results. DGE DGE Load [N] Load [N] x10 3 1x10 4 1x10 5 1x10 6 1x10 7 Travel Life [km] 0 1x10 2 1x10 3 1x104 1x10 5 1x10 6 1x10 7 Travel Life [km] 3 DGE DGE Load [N] Load [N] x10 2 1x10 3 1x104 1x10 5 1x10 6 1x x10 2 1x10 3 1x104 1x10 5 1x10 6 1x10 7 Travel Life [km] Travel Life [km] 100 Festo Corporation Info 130 US Subject to change 03/2005

101 Technical Data Stroke Length DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Stroke Reserve L12 The stroke reserve is a recommended safety distance available on both sides of the actuator in addition to the stroke. L17 Slide length L11 Internal mechanical stop 1 Working stroke Example: Size Type DGE SP Working stroke =500 mm L12 per end position [mm] Stroke reserve =(2x 10 mm) =20mm Total stroke = 500 mm +20 mm = 520 mm Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR L17 = Slide/additional slide length L18 = Distance between both slides 4 Additional slide Foraballscrewactuatorwith additional slide, the working stroke is reduced by the length of the additional slide and the distance between both slides. Example: Type DGE SP- -KF-GK-KL Working stroke without additional slide = 500 mm L18 = 20 mm L17 = 105 mm Working stroke with additional slide = 375 mm (500 mm 20 mm 105 mm) Working Stroke reduction with Standard Slide GK with Optional Emergency Buffer 2 Working stroke reduction 3 Emergency buffer 4 Shock absorber retainer L12 Stroke reserve For a ball screw actuator with optional emergency buffer, the working stroke is reduced, as the stroke reserve is smaller than the overall dimensions of the emergency buffer and shock absorber retainer. The working stroke reduction varies depending onthesizeoftheactuator. Size Working stroke reduction [mm] /2005 Subject to change Info 130 US Festo Corporation 101

102 Technical Data Maximum Speed and Ball Screw Life DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Maximum Permissible Speed v or Drive rpm n as a Function of Stroke l DGE-18 DGE-25 v[m/s] n[rpm] v[m/s] n[rpm] l [mm] l [mm] DGE-40 DGE-63 v[m/s] n[rpm] v[m/s] n[rpm] l [mm] l [mm] Ball Screw Life vs. Axial Force F x This graph is based on theoretical values. Actual values are application dependent, and changes in direction, speed, acceleration, deceleration, external forces, and environmental conditions (dirt, temperature, etc.) will produce different results Force [N] DGE-63 DGE-40 DGE-25 DGE x10 4 1x10 5 1x10 6 1x10 7 1x10 8 1x10 9 1x x x10 12 Travel Life [km] 102 Festo Corporation Info 130 US Subject to change 03/2005

103 Technical Data Maximum Support Span DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Maximum Permissible Support Span l as a Function of Force F The actuator may need to be supportedwithcentralsupports in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of the force acting upon the actuator F. 1 Force on the surface of the slide F z F z F z 2 Force on the front of the slide F y F y F y Maximum Permissible Support Span l (without central support) as a Function of Force F DGE-18 DGE-25 F[N] F[N] l [mm] l [mm] DGE-40 DGE-63 F[N] F[N] l [mm] l [mm] /2005 Subject to change Info 130 US Festo Corporation 103

104 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Size 18 stroke length 5 Hole for centering pin ZBS-5 Basic dimensions Seepage89 Additional Slide KL/KR Size 18 stroke length 5 Hole for centering pin ZBS-5 6 Additional slide DGE-18- -KL/KR 3 Extended Slide GV Size 18 stroke length 2 Shock absorber retainer KYP 3 Emergency buffer NPE 5 Hole for centering pin ZBS Profile Size 18 2 Sensor slot for proximity sensor 104 Festo Corporation Info 130 US Subject to change 03/2005

105 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Size stroke length 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Hole for central mounting SLZZ Basic dimensions Seepage90 Size 40/63 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 3 Size Additional slide DGE- - -KL/KR 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 3.2 Size B7 B8 B9 B10 B15 D10 D11 H7 H10 [mm] ±0.2 G M M M Size H11 L1 L2 L17 L18 1) L19 L20 T4 T8 [mm] ±0.1 ±0.1 max ) Recommended minimum distance for access to lubrication nipple. 03/2005 Subject to change Info 130 US Festo Corporation 105

106 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Standard Slide GK Profile Size 25 Size 40 Size 63 2 Sensor slot for proximity sensor 6 Mounting slot for slot nut NST Festo Corporation Info 130 US Subject to change 03/2005

107 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Extended Slide GV Size stroke length 3 Emergency buffer NPE 4 Shock absorber retainer KYP 5 Hole for centering sleeve ZBH-9 6 Slot for slot nut NSTL 7 Holefor central mountingslzz Basic dimensions Seepage90 Size 25 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL Size 40/63 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL Size B7 B8 B9 B10 B15 D10 D11 H7 H10 H11 [mm] ±0.2 G M M M Size L1 L2 L15 L16 L17 L19 L20 L21 T4 T8 [mm] ±0.2 ±0.1 ±0.1 ±0.1 max /2005 Subject to change Info 130 US Festo Corporation 107

108 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Dust Proof Version GA Size 25 stroke length Festo Corporation Info 130 US Subject to change 03/2005

109 Technical Data Dimensions DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Dimensions Dust Proof Version GA Size 40 stroke length /2005 Subject to change Info 130 US Festo Corporation 109

110 Overview and Ordering Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Order Code Mandatory Data Standard Slide GK Extended Slide GV Note: See below Note: See below KF = Recirculating ball bearing guide KL = Additional slide at left KR = Additional slide at right SV = Slide at front SH = Slide at rear Note: The insertion point for the proximity sensor is located on the right-hand side of the actuator DGE-...-SP-KF U=underneath O=top R=right L=left V=front H=rear Dust Proof Version GA 110 Festo Corporation Info 130 US Subject to change 03/2005

111 Overview and Ordering Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide Order Code Options A = Emergency buffer with retainer, for avoiding damage at the end stop in the event of malfunction C/E = Shock absorber kit, for avoiding damage at the end stop in the event of malfunction L = Switching lug, for sensing the slide position T = Sensor bracket, adapter for mounting the inductive proximity sensors on the actuator O/P/W/R = Inductive proximity sensor For use as a signal generator and for safety monitoring X = Slot nut for slide, for mounting loads and attachments on the slide Z = Centering pins/sleeves, for centering loads and attachments on the slide KG = Coupling housing Adapter for mounting the motor on the actuator KSE =Coupling Connecting element between actuator and motor (For third-party motor mounting kits, see page 196.) 3 MTR-FL =Flange Connecting element between coupling housing and motor (For third-party motor mounting kits, see page 196.) 3.2 B/S = Slot cover, for protection against the ingress of dirt G/H/I/J/N = Proximity sensors, For use as a signal or safety check V = Plug socket with cable, for proximity sensors Y = Slot Nut, for mounting attachments M = Central support, for mounting the actuator F = Foot mounting kit For mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 111

112 Ordering Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide M Mandatory Data O Options Module No. Design Size Stroke Drive function Coupling housing Guide Slide DGE ,650 SP KG LG KF GK GV GA Ordering Example DGE SP KG KF GV Ordering Table Size Conditions Code For info, see page Enter code M Module No Design Electromechanical linear actuator DGE 96 DGE Size Working Standard slide GK 100, 200, 300, stroke [mm] 400, 500 Extended slide GV 110, 210, 310, 410 Dust proof version GA 100, 200, 300, 400, 500, 600, 700, 800, 900, 1, , 300, 400, 500, 600, 800, 1,000, 1,200, 1,400, 1, , 400, 500, 600, 800, 1,000, 1,200, 1,400, 1,500, 1,800, 2, , 270, 370, 470, 570, 670, 770, , 270, 370, 570, 770, 970, 1,170, 1, , 250, 450, 650, 850, 1,050, 1,150, 1,450, 1, , , , 270, 370, 470, 570, 670, 770, 870, , 240, 340, 440, 540, 740, 940, 1,140, 1,340, 1, ,440 Drivefunction Electromechanical drive with ball screw -SP 97 -SP O Coupling housing Coupling housing -KG Attached, large -LG 111 design Guide Recirculating ball bearing guide 1 -KF 96 -KF Slide Standard Standard 2 -GK Extended Extended 2 -GV 104 Dust proof Dust proof version 2 -GA Only with slide GK, GV, GA. 2 Only with slide attachment position SV, SH. 112 Festo Corporation Info 130 US Subject to change 03/2005

113 Ordering Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide O Options Slide attachment position Additional slide SV SH KL KR SV Ordering Table Size Conditions Code For info, see page Enter code Slide attachment position Slide at front -SV 109 O Slide at rear -SH Additional left Standard slide at left 3 -KL slide (effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm) 109 right Standard slide at right 3 -KR (effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm) 3 Not available with slide GA /2005 Subject to change Info 130 US Festo Corporation 113

114 Ordering Data DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide O Options Acc. Slot cover Slot nut Central support Foot mounting Emergency buffer and retainer Shock absorber Centering pins/ sleeves Proximity sensor Plug socket Sensor bracket Switching lug Inductive sensor ZUB S B Y X M F A C E Z G H I J N V T L O P W R ZUB 2S 10Y F 2G Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slotnut for mounting slot 1 10 Y for slide 1 10 X 205 Central support 1 10 M 201 Foot mounting (kit) 1 10 F 202 Emergency buffer A and retainer for (effective stroke reduction with emergency (10 mm) (30 mm) (60 mm) (100mm) KF 204 buffer at both ends) Shock absorber andretainerforkf C GK, KF-GV 203 for KF-GA E Centring pins/sleeves (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 205 Proximitysensor with cable, 2.5 m 1 10 G (For actuator with plug 1 10 H profile slot) contactless with 1 10 I cable, 2.5 m 110, 210 contactless, plug 1 10 J NC contact with 1 10 N cable, 2.5 m Plug socket with cable, 2.5 m V 210 Sensor bracket for inductive sensors T 208 Switching lug 1 5 L 208 Inductivesensor NO contact, cable O NC contact, cable P NO contact, plug W 110, 210 NC contact, plug R Enter code 4 Only with slide GK. 5 Not available with slide GA. 6 Only with slide GA. 7 For use with proximity sensors H, J, W and R. 114 Festo Corporation Info 130 US Subject to change 03/2005

115 D GE-SP -HD B all Screw D ri ven L i near Act u ators wi t h Heavy-du t y Gu i de Stroke lengths from 100 to 1,500 mm High guide precision and sturdy construction for moving heavy loads Wide range of options for third-party motor mounting kits Comprehensive range of mounting accessories for multi-axis combinations 03/2005 Subject to change Info 130 US Festo Corporation 115

116 Technical Data DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Sizes: 18, 25, 40 Stroke lengths: 100 1,500 mm General Technical Data Size 18-HD18 25-HD25 25-HD40 40-HD40 Design Electromechanical actuator with heavy-duty guide Guide Recirculating ball bearing guide Mounting position Any Working stroke [mm] ,500 Max. applied load [kg] Max. axial force F x [N] Max. input torque [Nm] No-load running torque 1) [Nm] Max. speed [m/s] Repeatability [mm] ±0.02 1) Measured at a speed of 0.2 m/s 3 Operating and Environmental Conditions Size 18-HD18 25-HD25 25-HD40 40-HD40 Ambient temperature [ C] Protection class IP Weights [kg] Size 18-HD18 25-HD25 25-HD40 40-HD40 Basic weight with 0 mm stroke 1) Additional weight per 100 mm stroke ) Including coupling housing and slide Mass Moment of Inertia Size 18-HD18 25-HD25 25-HD40 40-HD40 J O [kg cm 2 ] J H per meter stroke [kg cm 2 /m] J L per kg applied load [kg cm 2 /kg] The total mass moment of inertia J A is calculated as follows: J A =J O +J H xworkingstroke[m]+j L xm applied load [kg] 116 Festo Corporation Info 130 US Subject to change 03/2005

117 Technical Data DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Ball Screw Size 18-HD18 25-HD25 25-HD40 40-HD40 Diameter [mm] Lead [mm/rev.] Materials Sectional View Actuator 1 End cap Anodized aluminum 2 Guide Rolled steel 3 Profile Anodized aluminum 4 Slide Anodized aluminum /2005 Subject to change Info 130 US Festo Corporation 117

118 Technical Data Load Values DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Characteristic Load Values The indicated forces and torques refer to the center of the heavy-duty guide. They must not be exceeded in the dynamic range. If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads: Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max Permissible Forces and Torques Size 18-HD18 25-HD25 25-HD40 40-HD40 Fy max. [N] 1,820 5,400 5,400 5,400 Fz max. [N] 1,820 5,600 5,600 5,600 Mx max. [Nm] My max. [Nm] Mz max. [Nm] Design tool PtTool Selection and calculation software Festo Corporation Info 130 US Subject to change 03/2005

119 Technical Data Maximum Support Span DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Maximum Permissible Support Span l as a Function of Force F The drive may need to be supported in order to restrict deflection with long stroke lengths. The following diagrams serve to determine the maximum permissible support span l as a function of the force acting upon the actuator F. Force on the surface of the slide Maximum Permissible Support Span l (without central support) as a Function of the Force F Deflection around the X-axis Deflection around the Y-axis F[kN] F[kN] 3 l [mm] l [mm] /2005 Subject to change Info 130 US Festo Corporation 119

120 Technical Data Dimensions DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Dimensions stroke length 1 Mounting slot for slot nut NSTH 4 Hole for central mounting SLZZ 5 Slot nut NSTH 6 Thread for shock absorber 7 Thread for threaded pin 8 Rubber buffer 9 Dimension for motor connection on one side Profile 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor Size B1 B2 B3 B4 D1 D2 D3 D4 D5 H1 H2 H3 H4 [mm] ±0.2 G7 18-HD18 80± M5 M12x1 25 M6 M ± HD ± M8 M16x1 25 M8 G ± HD40 140± M8 M22x M8 G ± HD40 140± M8 M22x M8 G ± Size H5 H6 H7 H8 H9 H10 H11 L1 L2 L4 L5 L8 T1 X [mm] 18-HD x HD x HD x HD x Festo Corporation Info 130 US Subject to change 03/2005

121 Overview and Ordering Data DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide Order Code Mandatory Data and Options Heavy-duty Guide HD Note: The insertion point for the proximity sensor is located on the right-hand side of the heavy-duty guide U=underneath O=top R=right L=left V=front H=rear X = Slot nut for slide For mounting loads and attachments on the slide Q = Centering disk, for centering loads and attachments on the slide D =Shockabsorberkits For avoiding damage at the end stop in the event of malfunction KG = Coupling housing Adapter for mounting the motor on the actuator 3 KSE =Coupling Connecting element between actuator and motor (For third party motor mounting kits, see page 196.) 3.3 MTR-FL =Flange Connecting element between coupling housing and motor (For third party motor mounting kits, see page 196.) Y= Slot nut, for mounting slot, for mounting attachments B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt G/H/I/J/N =Proximitysensors For use as a proximity signal and for safety monitoring V = Plug socket with cable, for proximity sensors U= Slot nut, for HD underneath, for mounting attachments M = Central support, for mounting the actuator F = Foot mounting, for mounting the actuator 03/2005 Subject to change Info 130 US Festo Corporation 121

122 Ordering Data DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide M Mandatory Data O Options Module No. Design Size Stroke Drive function Coupling housing Guide Slide DGE ,500 SP KG LG HD18 HD25 HD40 GK Ordering Example DGE SP KG HD40 GK Ordering Table Size Code For info, see page Enter code M Module No Design Electromechanical linear actuator DGE Size Working stroke [mm] 100, 200, 300, , 200, 300, 400, 500, 200, 300, 400, 500, 600, - 600, 700, 800, , 1,000, 1,200, 1,400, 1, Drivefunction Electromechanical drive with ball screw -SP 116 -SP O Coupling housing Coupling housing -KG Attached, large design -LG 206 Guide Heavy-duty guide HD18 -HD HD Heavy-duty guide HD25 -HD25 Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40 Slide Standard -GK 117 -GK DGE 122 Festo Corporation Info 130 US Subject to change 03/2005

123 Ordering Data DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide O Options Accessories Slot cover Slot nut Central support Foot mounting Shock absorber Central mounting Proximity sensor Plug socket ZUB S B Y X U M F D Q G H I J N V ZUB 2SB 10Y2X M F Q 2J 2V Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- 199 ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 205 Slot nut for mounting slot 1 10 Y for slide 1 10 X 205 for HD underneath 1 10 U Central support 1 10 M 201 Foot mounting (kit) 1 10 F 200 Shock absorber KitforHD 1 2 D 204 Central mounting 1 10 Q 205 Proximitysensor with cable, 2.5 m 1 10 G (For actuator with plug 1 10 H profile slot) contactless with 1 10 I cable, 2.5 m 121, 210 contactless, plug 1 10 J NC contact with 1 10 N cable, 2.5 m Plug socket with cable, 2.5 m V 210 Enter code For use with proximity sensors H and J. 03/2005 Subject to change Info 130 US Festo Corporation 123

124 Festo Corporation Info 130 US Subject to change 03/2005

125 Mu l t i -axi s System Co mp onent s Compact, functional and flexible multi-axis system connectors Passive guide axes for greater torsional resistance, reduced vibrations with dynamic loads, and to increase load and moment capacity Customized motor mounting kits Motor flanges Bellows couplings, internal gear couplings, connecting shafts 03/2005 Subject to change Info 130 US Festo Corporation 125

126 Product Range Overview and Contents Multi-axis System Components Version Brief description Page Version Brief description Page Axisconnecting kithmvg-dl Basic component for mounting an axis to a base, or for mounting a lateral axis for (X-Y) gantry applications. 130 Adjusting kit HMVJ-DL/DA Component for adjusting axes in combination with the axis connecting kit 132 Reinforcing kit HMVV-DL Component for reinforcing the axis connecting kit 134 Cross connecting kit HMVK-DL Component for combining twin axes via the slide, as well as on the profile. 136 Twin axis connecting kit HMVT-DL Component for parallel attachment and adjustment of twin DGP.../DGE... axes 138 Twin axis support kit HMVS-DL Component for construction of a twin axis gantry Festo Corporation Info 130 US Subject to change 03/2005

127 Product Range Overview and Contents Multi-axis System Components Version Brief description Page Version Brief description Page Twin axis cantilever kit HMVD-DL Cantilever mounting kit HMVC-DL Component for lateral attachment of a DGP.../ DGE.../DGEA... axis to the slides of a twin axis system 142 Component for mounting a vertically arranged axis (DGEA-/DGP.../DGE...) on a horizontally arranged axis (DGEA-/DGP.../DGE...) in cantilever operation 144, 146 Actuator adapter kit HMVA-DL Passive guide axis FDG Component for interfacing with HMT components 148 Driveless linear guide unit that is installed parallel to a drive axis (DGP.../DGE... axis). 151 Passive guide axis FDG-RF Couplings and Connectors for Electrical Positioning Systems, KSE / KSK Driveless linear guide unit that is installed parallel to adriveaxis(dge-rfaxis). Components for connecting motors and electrical linear actuators /2005 Subject to change Info 130 US Festo Corporation 127

128 128 Festo Corporation Info 130 US Subject to change 03/2005

129 HMV...-D L /DA Mul ti -axi s System Connecti ng Comp onents Compact Functional Flexible /2005 Subject to change Info 130 US Festo Corporation 129

130 HMVG Multi-axis System Connecting Components Technical Data Axis Connecting Kit HMVG This axis connecting kit is the basic component for axis mounting. It is suitable for mounting an axis to a base (base mounting), or for mounting an axis for gantry applications. Mounting Example Basic mounting (mounting an axis to a base) Gantry application Basic axis Gantry axis Adjusting kit HMVJ (not included in scope of delivery) Basic axis Selection Matrix The following axis mountings and axis combinations have been tested and approved using this kit: 4 Basic mounting X X Gantryapplication Y 4.1 X Only in conjunction with adjusting kit Seepage Festo Corporation Info 130 US Subject to change 03/2005

131 HMVG Multi-axis System Connecting Components Technical Data Dimensions HMVG-DL18/25 HMVG-DL18/25-DL18/25 HMVG-DL25-DL40 HMVG-DL32/40 HMVG-DL50/63 Type L1 L2 ±0.2 L3 ±0.1 L4 H13 L5 L6 L7 L8 L9 H1 H2 H3 HMVG-DL32/ HMVG-DL50/ Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 H8 HMVG-DL32/ HMVG-DL50/ Ordering Data Basic axis Gantryaxis Material Temperaturerange Weight Part No. Type [ C] [g] For Basic Mounting DL-18 Wrought aluminum HMVG-DL18/25 DL-25 alloy DL-32 Free of copper and HMVG-DL32/40 DL-40 Teflon DL-50 3, HMVG-DL50/63 DL For Gantry Application DL-18 DL-18 Wrought aluminum HMVG-DL18/25-DL18/25 / DL-25 DL-25 alloy DL-25 DL-40 Free of copper and HMVG-DL25-DL40 DL-40 DL-40 Teflon HMVG-DL32/40 DL-63 DL-63 3, HMVG-DL50/63 03/2005 Subject to change Info 130 US Festo Corporation 131

132 HMVJ Multi-axis System Connecting Components Technical Data Adjusting Kit HMVJ This adjusting kit is used to adjust the basic axes in combination with the axis connecting kit HMVG. The axes can thus be aligned such that they are parallel to the base, as well as to one another. Mounting Example Basic axis Axis connecting kit HMVG (not included, order separately) Selection Matrix The following combinations have been tested and approved using this kit: X Y Festo Corporation Info 130 US Subject to change 03/2005

133 HMVJ Multi-axis System Connecting Components Technical Data Dimensions HMVJ-DL18/25 HMVJ-DL32/40 HMVJ-DL63 Ordering Data Basic axis Material Temperaturerange Weight Part No. Type [ C] [g] DL-18 Wrought aluminum alloy HMVJ-DL18/25 DL-25 Free of copper and Teflon DL HMVJ-DL32/40 DL-40 DL HMVJ-DL /2005 Subject to change Info 130 US Festo Corporation 133

134 HMVV Multi-axis System Connecting Components Technical Data Reinforcing Kit HMVV This kit is used to reinforce the axis connecting kit HMVG. The load capacity of the entire system is increased significantly as a result. Mounting Example Axis connecting kit HMVG (not included in scope of delivery) Selection Matrix The following reinforcements have been tested and approved using this reinforcing kit and the axis connecting kit: X Y * * X basic mounting only 134 Festo Corporation Info 130 US Subject to change 03/2005

135 HMVV Multi-axis System Connecting Components Technical Data Dimensions Type B1 B2 B3 B4 H1 H2 H3 H4 L1 L2 L3 L4 L5 W ±0.5 ±0.5 ±0.5 HMVV-DL18/ HMVV-DL32/ HMVV-DL50/ Ordering Data Axisconnecting kit Material Temperaturerange Weight Part No. Type [ C] [g] HMVG-DL18/25 Steel HMVV-DL18/25 HMVG-DL32/40 Free of copper and Teflon HMVV-DL32/40 HMVG-DL50/63 1, HMVV-DL50/ /2005 Subject to change Info 130 US Festo Corporation 135

136 HMVK Multi-axis System Connecting Components Technical Data Cross Connecting Kit HMVK-DL The cross connecting kit is used to set another: X/Y Axis Table Slide of lower axis with profile of upper axis Cantilever Axis Slide of lower axis with slide of upper axis Mounting Example Slide/Slide Mounting (Cantilever Axis) Slide/Profile Mounting (X/Y Axis Table) Selection Matrix 4 The following slide/slide and slide/ profile connections have been tested and approved using this kit: X Y Festo Corporation Info 130 US Subject to change 03/2005

137 HMVK Multi-axis System Connecting Components Technical Data Dimensions HMVK-DL18-.../HMVK-DL HMVK-DL HMVK-DL32/ Ordering Data Mounting Material Temperaturerange Weight Part No. Type [ C] [g] Slide Slide DL-25 DL-18 Wrought aluminum alloy HMVK-DL25-DL18/25 DL-25 DL-25 Free of copper and Teflon DL-32 DL HMVK-DL32/40-DLA18-32 DL-40 DA-18 DL-40 DL-25 DL-40 DA-25 DL-40 DL-32 DL-63 DA-25 2, HMVK-DL63-DLA25/40 DL-63 DL-40 DL-63 DA Slide Profile DL-18 DL-18 Wrought aluminum alloy HMVK-DL18/25-DL-18/25 / DL-25 DL-25 DL-32 DL HMVK-DL32/40-DL18-32 DL-40 DL-25 DL-40 DL HMVK-DL-32/40-DLA18-32 DL-40 DL-40 03/2005 Subject to change Info 130 US Festo Corporation 137

138 HMVT Multi-axis System Connecting Components Technical Data Twin Axis Connecting Kit HMVT-DL The twin axis connecting kit is used to parallel connect and adjust two DGP.../DGE... axes. Mounting Example Twin axis support kit HMVS-DL (not included, order separately) Twin axis cantilever kit HMVD-DL (not included, order separately) Parallel axes Selection Matrix The following twin axis gantry assemblies and axis combinations have been tested and approved using this kit: X Y 138 Festo Corporation Info 130 US Subject to change 03/2005

139 HMVT Multi-axis System Connecting Components Technical Data Dimensions Type L1 L2 L3 L4 L5 L6 H1 H2 H3 H4 B1 HMVT-DL HMVT-DL32/ Ordering Data Parallel axes Material Temperaturerange Weight Part No. Type [ C] [g] DL-25 Wrought aluminum alloy , HMVT-DL25 DL-32 Free of copper and Teflon HMVT-DL32/40 DL /2005 Subject to change Info 130 US Festo Corporation 139

140 HMVS Multi-axis System Connecting Components Technical Data Twin Axis Support Kit HMVS Thiskitisusedtosetuptwoparallel axes in combination with the twin axis connecting kit. The complete setup is mounted on the basic axes of the planar surface gantry. Mounting Example Twin axis connecting kit HMVT-DL (not included, order separately) Twin axis cantilever kit HMVD-DL (not included, order separately) Basic axis Parallel axes Selection Matrix 4 The following twin axis setups have been tested and approved using this kit: X Y Festo Corporation Info 130 US Subject to change 03/2005

141 HMVS Multi-axis System Connecting Components Technical Data Dimensions Type L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 H1 H2 H3 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 HMVS-DL32/40-DL HMVS-DL63-DL Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1 D2 D3 D4 D5 HMVS-DL32/40-DL HMVS-DL63-DL Ordering Data Basic axis Parallel axis Material Temperaturerange Weight Part No. Type [ C] [g] DL-32 DL-25 Steel , HMVS-DL32/40-DL25-40 DL-40 DL-25 Free of copper and DL-40 DL-32 Teflon DL-40 DL-40 DL-63 DL-40 6, HMVS-DL63-DL /2005 Subject to change Info 130 US Festo Corporation 141

142 HMVD Multi-axis System Connecting Components Technical Data Twin Axis Cantilever Kit HMVD The twin axis cantilever kit is used for the lateral attachment of a DGP.../ DGE... axis to the slide of the parallel axes (double axis). Mounting example Parallel axes Axis in cantilever operation Twin axis connecting kit HMVT-DL (not included, order separately) Selection Matrix 4 The following axis combinations have been tested and approved as twin cantilever axes using this kit: X Y Festo Corporation Info 130 US Subject to change 03/2005

143 HMVD Multi-axis System Connecting Components Technical Data Dimensions HMVD-DL40-DA40 HMVD-DL25-40-DLA Ordering Data Parallel Axisin Material Temperaturerange Weight Part No. Type axes cantilever operation [ C] [g] 4.1 DL-25 DA-18 Wrought aluminum alloy , HMVD-DL25-40-DLA18-40 DL-25 Free of copper and Teflon DA-25 DL-32 DL-40 DL-32 DL-25 DL-32 DL-40 DL-40 DA-25 DL-40 DA-40 4, HMVD-DL40-DA40 03/2005 Subject to change Info 130 US Festo Corporation 143

144 HMVC Multi-axis System Connecting Components Technical Data Cantilever Mounting Kit HMVC This kit is used to mount vertically arranged axes on the front side of horizontally arranged boom axis DGEA. For DGE... Seepage146 Mounting Example DGEA or DGP.../ DGE... DGEA or DGP.../DGE... HMVC-DA... DGEA DGEA Selection Matrix 4 The following axis mountings and axis combinations have been tested and approved using this kit: Inthecaseofhybridcombinations, the approved axis mountings and combinations correspond to the illustrated mounting positions. Y Z Festo Corporation Info 130 US Subject to change 03/2005

145 HMVC Multi-axis System Connecting Components Technical Data Dimensions HMVC-DA25-DA18 HMVC-DA40-DA25 Ordering Data Horizontal axis Vertical axis Material Temperaturerange Weight Part No. Type [ C] [g] DA-25 DA-18 Wrought aluminum alloy HMVC-DA25-DA18 DA-40 DA HMVC-DA40-DLA25/40 DA-40 DL /2005 Subject to change Info 130 US Festo Corporation 145

146 HMVC Multi-axis System Connecting Components Technical Data Cantilever Mounting Kit HMVC This kit is used to mount vertically arranged axes on the front side of horizontally arranged axes DGP.../DGE... Mounting Example DGEA or DGP.../ DGE... DGEA or DGP.../DGE... HMVC-DL... DGP.../DGE... DGP.../DGE... Selection Matrix 4 The following axis mountings and axis combinations have been tested and approved using this kit: Inthecaseofhybridcombinations, the approved axis mountings and combinations correspond to the illustrated mounting positions. Y Z Festo Corporation Info 130 US Subject to change 03/2005

147 HMVC Multi-axis System Connecting Components Technical Data Dimensions HMVC-DL25-DLA18/25 HMVC-DL32-DL25 HMVC-DL40-DLA25/40 HMVC-DL63-DLA40 4 Ordering Data Horizontal axis Vertical axis Material Temperaturerange Weight Part No. Type [ C] [g] DL-25 DA-18 Wrought aluminum HMVC-DL25-DLA18-25 DL-25 DL-25 alloy DL-32 DL HMVC-DL32-DL25 DL-40 DA-25 1, HMVC-DL40-DLA25-40 DL-40 DL-32 DL-40 DL-40 DL-63 DL-40 2, HMVC-DL-63-DLA40 DL-63 DA /2005 Subject to change Info 130 US Festo Corporation 147

148 HMVA Multi-axis System Connecting Components Technical Data Actuator Adapter Kit HMVA The actuator adapter kit serves as an interface to HMT components. The kit facilitates the attachment of grippers, adjusting units, rotary actuators and small axes from the handling range to the front of the cantilever axes. Mounting Example Selection Matrix The following combinations have been tested and approved using this kit: Y X 4 1 with rotary actuator DRQD 2 with gripper Festo Corporation Info 130 US Subject to change 03/2005

149 HMVA Multi-axis System Connecting Components Technical Data Dimensions Type D1 H7 D2 D3 D4 H1 H2 ±0.2 L1 L2 L3 ±0.2 T1 T2 HMVA-DL18/25 9 M HMVA-DL32 9 M HMVA-DLA40 9 M Ordering Data Axisin Material Temperaturerange Weight Part No. Type cantilever [ C] [g] operation DA-18 Wrought aluminum alloy HMVA-DLA18/25 DL-25 Free of copper and Teflon DA-25 DL HMVA-DL32 DL HMVA-DLA40 DA /2005 Subject to change Info 130 US Festo Corporation 149

150 Ordering Data Multi-axis System Components HMV G DL 25 DL 40 Series HMV Basic version Key features G J V K T S D C A Basic component Adjusting component Reinforcement Cross connector Twin axis component Twin axis support Twin axis cantilever Cantilever mounting Actuator adapter Drive/axis 1 DL Corresponds to: DGE-KF Electrical actuator DGPL Pneumatic actuator DGPIL Pneumatic actuator with displacement encoder FDG Passive guide axis DA DGEA Boom axis Size [mm] Drive/axis 2 DL Corresponds to: DGE-KF Electrical actuator DGPL Pneumatic actuator DGPIL Pneumatic actuator with displacement encoder FDG Passive guide axis DA DGEA Boom axis DLA Corresponds to: DL or DA 4 Size [mm] Festo Corporation Info 130 US Subject to change 03/2005

151 F D G Passi ve Gu i de A xi s W i t hou t D ri ve Stroke lengths from 1 to 5,100 mm To increase load and moment capacity Greater torsional resistance Reduced vibrations with dynamic loads 03/2005 Subject to change Info 130 US Festo Corporation 151

152 Technical Data FDG Passive Guide Axis Without Drive Sizes: 18, 25, 40, 63 Stroke lengths: 100 5,100 mm General Technical Data Size Max. stroke FDG-ZR [mm] 1 1, , , ,700 FDG-SP [mm] , , ,000 Design Driveless linear guide unit with slide Guide External recirculating ball bearing guide Mounting position Any Type of mounting Profile mounting Foot mounting Direct mounting Increase in no-load for DGE-...-ZR by [Nm] running torque for DGE-...-SP by [Nm] Thrust 1) [N] Ambient temperature [ C] ) Measured at FDG-18 = 0.05 m/s; FDG = 0.2m/s Weights [kg] Size FDG-ZR Basicweight at0mmstroke GK - Standard Slide GV - Extended Slide GA - Dust Proof Version Additional weight per GK - Standard Slide mm stroke GV - Extended Slide GA - Dust Proof Version FDG-SP Basicweight at0mmstroke GK - Standard Slide GV - Extended Slide GA - Dust Proof Version Additional weight per GK - Standard Slide mm stroke GV - Extended Slide GA - Dust Proof Version Festo Corporation Info 130 US Subject to change 03/2005

153 Technical Data FDG Passive Guide Axis Without Drive Materials Sectional View Axis 1 End cap Anodized aluminum 2 Profile Anodized aluminum 3 Guiderail 18 Hardened steel Hardened steel with corrosion resistant coating 4 Slide Anodized aluminum Note on material Free of copper and Teflon Characteristic Load Values Theforcesandtorquesspecifiedrefer to the center of the guide rails. They must not be exceeded during dynamic operation. Iftheaxisissimultaneously subjected to several of the forces and torques listed below, the following equations must be satisfied in addition to the indicated maximum loads. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size GK/GA Standard Slide/Dust Proof Version Fy max. [N] 930 3,080 7,300 14,050 Fz max. [N] 930 3,080 7,300 14, Mx max. [Nm] My max. [Nm] Mz max. [Nm] GV Extended Slide Fy max. [N] 930 3,080 7,300 14,050 Fz max. [N] 930 3,080 7,300 14,050 Mx max. [Nm] My max. [Nm] ,820 Mz max. [Nm] ,820 03/2005 Subject to change Info 130 US Festo Corporation 153

154 Technical Data Maximum Support Span and Bearing Guide Life vs. Applied Load FDG Passive Guide Axis Without Drive Maximum Permissible Support Span l as a Function of Force F Force on the surface of the slide The axis may need to be supported with central supports MUP in order to limit deflection in the case of large strokes. The following diagrams serve to determine the maximum permissible support span l as a function of the force F. Maximum Permissible Support Span l (without central support) as a Function of Force F Size Size 63 F[N] F[N] l [mm] l [mm] Bearing Guide Life vs. Applied Load Note: These graphs are theoretical, assuming that the load is centered DGE-18 above the carriage. Actual values are application dependent, and changes in direction, speed, acceleration, deceleration, external forces, and DGE-25 conditions (dirt, temperature, etc.) will produce different results. Load [N] Load [N] x10 3 1x104 1x10 5 1x10 6 1x10 7 Travel Life [km] x10 2 1x10 3 1x10 4 Travel Life [km] 1x10 5 1x10 6 1x DGE DGE Load [N] Load [N] x10 2 1x10 3 1x10 4 1x10 5 Travel Life [km] 1x10 6 1x x10 2 1x10 3 1x10 4 Travel Life [km] 1x10 5 1x10 6 1x Festo Corporation Info 130 US Subject to change 03/2005

155 Technical Data Dimensions FDG Passive Guide Axis Without Drive Dimensions Standard Slide GK Size 18-3 Mounting hole for foot mounting HP 5 Hole for centering ZBS-5 stroke length Extended Slide GV Size 18-ZR-/-SP 8 Shock absorber retainer KYP 9 Emergency buffer NPE stroke length Size L1 L2 [mm] GK GV GK GV FDG-18- -ZR FDG-18- -SP /2005 Subject to change Info 130 US Festo Corporation 155

156 Technical Data Dimensions FDG Passive Guide Axis Without Drive Dimensions Standard Slide GK Size 25- stroke length 3 Mounting hole for foot mounting HP 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Drilled hole for central mounting SLZZ Extended Slide GV Size 25-ZR/-SP 4 stroke length 8 Shock absorber retainer KYP 9 Emergency buffer NPE Festo Corporation Info 130 US Subject to change 03/2005

157 Technical Data Dimensions FDG Passive Guide Axis Without Drive Dimensions Dust Proof Version GA Size 25- GA stroke length Size L1 L2 [mm] GK GV GA GK GV GA FDG-25- -ZR FDG-25- -SP /2005 Subject to change Info 130 US Festo Corporation 157

158 Technical Data Dimensions FDG Passive Guide Axis Without Drive Dimensions Standard Slide GK Size Mounting hole for foot mounting HP 5 Hole for centering sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Drilled hole for central mounting SLZZ stroke length Extended Slide GV Size 40/63-ZR/-SP 4 stroke length 8 Shock absorber retainer KYP 9 Emergency buffer NPE Festo Corporation Info 130 US Subject to change 03/2005

159 Technical Data Dimensions FDG Passive Guide Axis Without Drive Dimensions Dust Proof Version Size 40- GA stroke length Profile Barrel Size 40 Size 63 6 Mounting slot for slot nut NST Size L1 L2 [mm] GK GV GA GK GV GA FDG-40- -P FDG-63- -P FDG-40- -ZR FDG-63- -ZR FDG-40- -SP FDG-63- -SP Size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 D2 D3 D6 H1 H2 H3 H4 H5 [mm] ± M5 M M Size H5 H7 H8 H9 H10 H11 L3 L4 L5 L9 L10 L17 L18 L19 L20 L21 T1 T2 T4 [mm] ±0.2 ±0.03 ±0.03 ± /2005 Subject to change Info 130 US Festo Corporation 159

160 Overview and Ordering Data FDG Passive Guide Axis Without Drive Order Code Mandatory Data/Options Standard Slide GK Standard SlidePlusAdditional SlideGK-KL/-KR Extended Slide GV Extended Slide PlusAdditional Slide GK-KL/-KR Dust Proof Version GA 4 Note: O=top R=right U=underneath L=left Festo Corporation Info 130 US Subject to change 03/2005

161 Overview and Ordering Data FDG Passive Guide Axis Without Drive Order Code Options A = Emergency Buffer with retainer, for avoiding damage at the end stop in the event of malfunction C/E = Shock absorber kits, for avoiding damage at the end stop in the event of malfunction L = Switching Lug, for sensing the slide position T = Sensor bracket, adapter for mounting the inductive proximity sensors on the actuator O/P/R/W = Inductive proximity sensors For use as a proximity signal and for safety monitoring V = Plug socket with cable, for proximity sensors X = Slot nut for slide, for mounting loads and attachments on the slide Z = Centering pins/sleeves, for centering loads and attachments on the slide B = Mounting slot cover / S = Sensor slot cover For protection against the ingress of dirt Y = Slot nut, for mounting attachments M = Central support For mounting the actuator F = Foot mounting kit For mounting the actuator /2005 Subject to change Info 130 US Festo Corporation 161

162 Ordering Data FDG Passive Guide Axis Without Drive M Mandatory Data O Options Module No. Drive function Size Stroke Passive guide axis Guide Slide Additional slide FDG ,100 ZR SP KF GK GV GA KL KR Ordering Example FDG ZR KF GK Ordering Table Size Conditions Code For info, see page Enter code M Module No Drive function Guide unit without drive FDG FDG Size Working stroke with ZR 1 1, , , ,700 - for actuators 152 with SP , , ,000 [mm] Passive guide axis for DGE-ZR DGE-ZR DGE-ZR DGE-ZR -ZR for DGE-SP DGE-SP DGE-SP DGE-SP -SP 152 Guide Recirculating ball bearing guide -KF -KF Slide Standard -GK Extended -GV Maximum stroke [mm] with ZR (920) (5,000) (4,730) (4,450) with SP (410) (870) (1,270) (1,650) Dust Proof Version 1 -GA Maximum stroke [mm] with ZR (1,800) (1,800) with SP (970) (1,440) 4 O Additional slide Standard slide left 2 -KL Standard slide right 2 -KR Not with accessories T, L, O, P, W, R. 2 Only with slide GK or GV. 162 Festo Corporation Info 130 US Subject to change 03/2005

163 Ordering Data FDG Passive Guide Axis Without Drive O Options Acc. ZUB Slot cover S B Slot nut Y X Central support Foot mounting Emergency buffer and retainer M F A C E Shock absorber Centering sleeve Sensor bracket Switching lug Z T L O P W R Proximity sensors Plug socket V ZUB SB 4Y2X F 2C 10Z 2O Ordering Table Size Conditions Code For info, see page Accessories Supplied separately ZUB- ZUB- O Slot cover Sensor slot 1 10 S Mounting slot 1 10 B 168 Slotnut for mounting slot 1 10 Y for slide 1 10 X 168 Central support 1 10 M 164 Foot mounting (kit) 1 10 F 164 Emergency buffer and retainer A Effective stroke reduction [mm] with emergency buffer at both ends 166 (10) (30) (60) (100) Shock absorber andretainer C 165 for dust proof version E 166 Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 168 Sensor bracket T 167 Switching lug L 167 Inductive NO contact, cable O sensors NC contact, cable P NO contact, plug W 161, 169 NC contact, plug R Plug socket with cable, 2.5 m V Not with passive guide axis P. Mounted as standard for slides GV, GA. 4 Only with slides GK and GV. 5 Only with slide GA. 6 For use with proximity sensors W and R. Enter code /2005 Subject to change Info 130 US Festo Corporation 163

164 Accessories FDG Passive Guide Axis Without Drive Foot mounting HP (Order Code: F) Material: Galvanized steel For size 18 Free of copper and Teflon stroke length For sizes HP-25 stroke length Dimensions and Ordering Data For size AB AH AO AT AU SA TR Weight Part No. Type [mm] [g] HP HP HP HP-63 Central Support MUP (Order Code: M) Material: Galvanized steel For sizes 18, 25 mm Free of copper and Teflon For sizes 40, 63 mm 1 Position of the central support along the profile barrel is freely selectable MUP-40 Dimensions and Ordering Data For size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type [mm] [g] MUP-18/ MUP-18/ MUP MUP Festo Corporation Info 130 US Subject to change 03/2005

165 Accessories FDG Passive Guide Axis Without Drive Shock Absorber YSR- -C (Order Code: C) Material: Housing: galvanized steel Piston rod: high-alloy steel Seals: Perbunan, polyurethane Free of copper and Teflon Ordering Data For size Weight Part No. Type [mm] [g] YSR-8-8-C YSR C YSR C YSR C Shock Absorber Retainer KYP (Order Code: C) Material: Retainer: Aluminum Sleeve: Steel, corrosion resistant 1 Shock absorber retainer KYP (if the retainer is in contact with the front cap, i.e. cap serves to secure the position, the entire stroke length can be utilized) 2 Shock absorber YSR-...-C 3 Position retainer (included) either behind or underneath the shock absorber retainer KYP Dimensions and Ordering Data For size B8 D1 D5 H2 H4 Weight Part No. Type [mm] [g] M12x1 M KYP M16x1 M KYP M22x1.5 M KYP M26x1.5 M KYP /2005 Subject to change Info 130 US Festo Corporation 165

166 Accessories FDG Passive Guide Axis Without Drive Emergency Buffer NPE (Order Code: A) Material: Polyurethane Dimensions and Ordering Data For size B1 L1 H1 Weight Part No. Type [mm] [g] NPE NPE NPE NPE-63 Note: The emergency buffer can only be used in conjunction with shock absorber retainer KYP. See previous page (A threaded pin and nut are not required.) Shock Absorber DG-GA For dust proof version GA (Order Code: E) 4 Material: Housing: Galvanized steel; piston rod: high-alloy steel Seals: Perbunan, polyurethane Free of copper and Teflon 4.2 Ordering Data For size Weight Part No. Type [mm] [g] DG-GA-25-YSR DG-GA-40-YSR 166 Festo Corporation Info 130 US Subject to change 03/2005

167 Accessories FDG Passive Guide Axis Without Drive Sensor bracket HWS For inductive proximity sensors (Order Code: T) Material: Galvanized steel DGE-18/25 DGE-40/-63 Switching Lug SF (Order Code: L) Material: Galvanized steel 1 Protruding sensor cable, ensure sufficient installation space Dimensions and Ordering Data For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 [mm] M4 M M5 M M5 M M8 M For size L3 L4 L5 L6 L7 L8 Weight Part No. Type [mm] max. min. min. [g] HWS-18/25-M SF HWS-18/25-M SF HWS-40-M SF HWS-63-M SF-63 03/2005 Subject to change Info 130 US Festo Corporation 167

168 Accessories FDG Passive Guide Axis Without Drive Ordering Data For Size Description Order Code Part No. Type PU 1) Slot nut NST 18, 25 For mounting slot Y NST-HMV-M NST-5-M NST-8-M6 1 Slot nut NSTL 25 For slide X NSTL NSTL NSTL-63 1 Centering pin/sleeve ZBS/ZBH 18 For slide Z ZBS , ZBH-9 10 Slot cover ABP 40 For mounting slot B ABP m each ABP-8 Slot cover ABP-S Forsensorslot 0.5 m each S ABP-5-S 2 1) Packaging unit quantity Festo Corporation Info 130 US Subject to change 03/2005

169 Accessories FDG Passive Guide Axis Without Drive Ordering Data Inductive Sensors M8 Electrical Connection Switch LED Cable Length Order Code Part No. Type Cables M8 Plug Output [m] NO contact 3-wire PNP 3-pin PNP 2.5 O SIEN-M8B-PS-K-L W SIEN-M8B-PS-S-L NC contact 3-wire PNP 3-pin PNP 2.5 P SIEN-M8B-PO-K-L R SIEN-M8B-PO-S-L Ordering Data Plug Sockets Technical data Mounting Switch Output Connection Cable Length Order Code Part No. Type PNP NPN [m] Straight socket M8 locknut 3-pin 2.5 V SIM-M8-3GD-2.5-PU SIM-M8-3GD-5-PU Angled plug socket M8 locknut 3-pin SIM-M8-3WD-2.5-PU SIM-M8-3WD-5-PU /2005 Subject to change Info 130 US Festo Corporation 169

170 170 Festo Corporation Info 130 US Subject to change 03/2005

171 F D G-ZR-RF Passi ve Gu i de A xi s W i t h Roll er Gu i de, W i t hou t D ri ve Stroke lengths from 1 to 5,000 mm To increase load and moment capacity Greater torsional resistance Reduced vibrations with dynamic loads 03/2005 Subject to change Info 130 US Festo Corporation 171

172 Technical Data FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Sizes: 25, 40, 63 Stroke Lengths: 1 5,000 mm General Technical Data Size Design Guide unit without drive Guide Internal roller guide Mounting position Any Working stroke 1) [mm] 1 5, , ,000 2) Applied load [kg] Thrust 3) [N] Max. speed [m/s] 10 Max. acceleration [m/s 2 ] 50 Ambient temperature [ C] ) Total stroke = working stroke + 2x stroke reserve (see page 173). 2) The max. working stroke for the variant with extended slide (GV) is 4,800 mm. 3) Measured at a speed of 0.2m/s. Weights [kg] Size Slide Design GK GV GK GV GK GV Basic weight with 0 mm stroke Additional weight per 100 mm stroke Moving load Materials Sectional View Axis 1 End cap Anodizedaluminum 2 Housing Anodized aluminum 3 Cover cap Polyamide 4 Guide rail Steel 5 Slide Anodized aluminum 6 Guide element Steel Note on materials Free of copper and Teflon 172 Festo Corporation Info 130 US Subject to change 03/2005

173 Technical Data Stroke Length FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Stroke Reserve L9 The stroke reserve is a safety distance available on both sides of the axis in addition to the stroke. The indicated values only apply in combination with the belt driven actuator DGE-ZR-RF. L6 Slide length L8 Stop element 1 Working stroke 1 Example: Type FDG ZR-RF Working stroke=500 mm Stroke reserve= (2x 86 mm) = 172 mm Total stroke = 500 mm +172 mm = 672 mm Size L9 per end position [mm] /2005 Subject to change Info 130 US Festo Corporation 173

174 Technical Data Load Values FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Characteristic Load Values The indicated forces and torques refer to the center of the guide. They must not be exceeded in the dynamic range. a Fz Fy Size a (in mm] If the drive is subjected to more than two of the indicated forces and torques simultaneously, the following equations must be satisfied in addition to the indicated maximum loads: Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Permissible Forces and Torques Size Slide Design GK GV GK GV GK GV Fy max. [N] Fz max. [N] Mx max. [Nm] My max. [Nm] Mz max. [Nm] nd Moment of Area Fz Fy 4 Iy Iz 4.2 Size Iy [mm 4 ] 5.947x x x10 7 Iz [mm 4 ] 2.372x x x10 6 PtTool design tool Festo Corporation Info 130 US Subject to change 03/2005

175 Technical Data Maximum Support Span FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Maximum Permissible Support Span l as a Function of Applied Load m The axis may need to be supported with central supports MUP in order to limit deflection in the case of large strokes. The following diagrams serve to determine the maximum permissible support span as a function of the applied load acting upon the axis. A distinction is made here between forces acting upon the surface of the slide and forces acting upon the front of the slide. 1 Load on the surface of the slide 2 Load on the front of the slide Maximum Support Span l (without central support) as a Function of Applied Load m FDG-25 FDG-40 FDG-63 m[kg] m[kg] m[kg] l [mm] l [mm] l [mm] /2005 Subject to change Info 130 US Festo Corporation 175

176 Technical Data Dimensions FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Dimensions FDG-25/-40/-63 stroke length 3 Centering hole for foot mounting 8 Drive in end position of the working stroke (including L9) 9 Recommended stroke reserve FDG-25 FDG-40 FDG-63 2 Slot for slot nuts 5 Hole for centering sleeve ZBH-9 and mounting thread 4 FDG-25-GK FDG-40-GK 4.2 FDG-25-GV FDG-40-GV, FDG-63-GK aj Hole for centering sleeve ZBH Festo Corporation Info 130 US Subject to change 03/2005

177 Technical Data Dimensions FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive FDG-63-GV Size B4 B5 B6 B10 D2 D6 D10 H2 H3 ± GK GV 40 GK GV 63 GK GV M4 M H13 M5 M M8 M Size H4 H5 L1 L2 L3 L6 L7 L8 25 GK GV ± GK GV ± GK GV ± Size L9 L21 n T1 T2 T3 T4 T8 ± GK GV 40 GK GV 63 GK GV /2005 Subject to change Info 130 US Festo Corporation 177

178 Overview and Ordering Data FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Ordering Code Mandatory Data GK Standard Slide GV Extended Slide Ordering Code Options X = Slot nut for slide, for mounting loads and attachments on the slide Z = Centering pins/sleeves, for centering loads and attachments on the slide L = Switching Lug, for sensing the slide position T = Sensor bracket, adapter for mounting the inductive proximity sensors on the actuator 4 O/P/R/W = Inductive proximity sensors For use as a proximity signal and for safety monitoring V = Plug socket with cable, for proximity sensors 4.2 B = Mounting slot cover For protection against the ingress of dirt Y = Slot nut, for mounting attachments M = Central support, for mounting the actuator F = Foot mounting kit For mounting the actuator 178 Festo Corporation Info 130 US Subject to change 03/2005

179 Ordering Data FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive M Mandatory Data O Options Module No. Function Size Stroke Guideaxis Guide Slide Accessories FDG ,000 ZR RF GK GV B, Y, X, M, F, Z, V, T, L, O, P, W, R Ordering Example FDG ZR RF GK ZUB 2B Ordering Table Size Conditions Code For info, see page M Module No Function Guide axis without drive FDG FDG Size Stroke [mm] 1 5,000 - Guide axis for DGE-ZR-RF -ZR -ZR Guide Roller guide -RF -RF Slide Standard slide -GK Extended slide 1 -GV 178 O Accessories Accessories supplied loose -ZUB- -ZUB- Slot cover for mounting slot 1 10 B 181 Slot nut Mounting slot 1 10 Y For slide 1 10 X 181 Central support 1 10 M 180 Foot mounting 1 10 F 180 Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 Z 181 Plug socket with cable, M8, 2.5 m V 183 Mounting bracket for inductive 1 5 T proximity sensors 182 Switching lug 1 L 182 Inductive NO contact, cable 2.5 m 1 5 O sensors NC cable, cable 2.5 m 1 5 P NO contact, plug M8 1 5 W 178, 183 NC contact, plug M8 1 5 R 1 Maximum stroke Size 25: 4,905 mm Size 40: 4,860 mm Size 63: 4,770 mm 2 For use with proximity sensors W and R. Enter code /2005 Subject to change Info 130 US Festo Corporation 179

180 Accessories FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Foot Mounting HP (Order Code: F) Material: Galvanized Steel Free of copper and Teflon stroke length HP-25 Dimensions and Ordering Data for size AB AH AO AT AU for size SA TR Weight Part No. Type GK GV [g] HP HP HP-63 Central Support MUP (Order Code: M) Material: Galvanized steel Free of copper and Teflon FDG-25 FDG MUP-40 1 Position of the central support along the profile is freely selectable Dimensions and Ordering Data for size AH B1 B2 D1 L2 L3 Weight Part No. Type [g] MUP-18/ MUP MUP Festo Corporation Info 130 US Subject to change 03/2005

181 Accessories FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Ordering Data Technical Data For Size Description Ordering Code Part No. Type PU 1) Slot nut NST 25 For mounting slot/profile slot Y NST-HMV-M NST-5-M NST-8-M6 1 Slot nut NSTL 25 For slide X NSTL NSTL NSTL-63 1 Centering pin/sleeve ZBH 25, 40, 63 For slide Z ZBH-9 10 Slot cover ABP-S 25 For mounting slot every 0.5 m B ABP-5-S 2 Slot cover ABP 40 For mounting slot every 0.5 m B ABP ABP-8 1) Packaging unit quantity /2005 Subject to change Info 130 US Festo Corporation 181

182 Accessories FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Sensor bracket HWS For Sensors (Order Code: T) Material: Galvanized steel FDG-25 FDG Switching Lug SF (Order Code: L) Material: Galvanized steel 1 Protruding sensor cable, ensure sufficient installation space Dimensions and Ordering Data For Size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L M5 M M5 M M8 M For Size L6 L7 L8 Weight Part No. Type GK GV min. min. [g] HWS-18/25-M SF HWS-40-M SF HWS-63-M SF Festo Corporation Info 130 US Subject to change 03/2005

183 Accessories FDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive Ordering Data Inductive Proximity Sensors M8 Technical data Electrical Connection Switch LED Cable Length Order Code Part No. Type Cable Plug M8 Output [m] NO contact 3-core PNP 3-pin PNP 2.5 O SIEN-M8B-PS-K-L W SIEN-M8B-PS-S-L NC contact 3-core PNP 3-pin PNP 2.5 P SIEN-M8B-PO-K-L R SIEN-M8B-PO-S-L Ordering Data Plug Sockets Technical data Assembly Switch Output Connection Cable Length Order Code Part No. Type PNP NPN [m] Straight Socket M8 locknut 3-pin 2.5 V SIM-M8-3GD-2.5-PU SIM-M8-3GD-5-PU Angled Socket M8 locknut 3-pin SIM-M8-3WD-2.5-PU SIM-M8-3WD-5-PU /2005 Subject to change Info 130 US Festo Corporation 183

184 184 Festo Corporation Info 130 US Subject to change 03/2005

185 Cou p l i ng s an d Connectors For L i near Act u ators Bellows and zero backlash couplings Force-locked and backlashfree torque transmission Connecting shafts Synchronization of belt driven linear actuators 03/2005 Subject to change Info 130 US Festo Corporation 185

186 Overview Couplings and Connectors For Linear Actuators Bellows Couplings See page 189 The one-piece coupling is suitable for force-locked and backlash-free transmission of low and medium torque between electric motors and actuators. Sizes: 15 and 19 mm System product for positioning applications Zero Backlash Couplings See page 190 The three-part coupling is suitable for force-locked and backlash-free transmission of high torques between electric motors and actuators. Sizes: 30, 40, 65 mm System product for positioning applications Connecting Shafts See page 193 For synchronization of belt for DGE sizes: 25, 40, 63 driven actuators For torsion-resistant transmission of torques For slip-free transmission of an identical feed speed to a second actuator Festo Corporation Info 130 US Subject to change 03/2005

187 Order Code KSE Couplings Type Code KSE D06 D09 Type KSE Bellows coupling Zero backlash coupling Diameter ( ) [mm] D mm mm mm mm mm Overall Length L mm mm mm mm mm Hole D1 Hole D2 Dimensions /2005 Subject to change Info 130 US Festo Corporation 187

188 Selection Aid KSE Couplings Linear Actuators Couplings Type Hole for Drive Shaft Transferable D1 D2 max. Torque 2) H7 H7 H7 Size Type [mm] [mm] [mm] [Nm] Belt Driven Actuator, DGE-...-ZR KSE D04-D05 4 1) KSE D04-D07 4 1) KSE D04-D05 4 1) KSE D04-D07 4 1) KSE D04-D09 4 1) KSE D06-D06,35 6 1) KSE D06-D09 6 1) KSE D06,35-D KSE D08-D KSE D08-D KSE D15-D KSE D15-D KSE D15-D KSE DXX-D ) KSE D24-D KSE DXX-D ) 38 Ball Screw Driven Actuator, DGE-...-SP KSE D05-D05 5 1) KSE D05-D07 5 1) KSE D05-D09 5 1) KSE D06-D06, KSE D06-D KSE D11-D KSE D11-D KSE D12-D KSE D19-D KSE D20-D KSE DXX-D ) Boom Axis, DGEA-...-ZR 1) Tolerance field g6 2) For drive shafts with tolerance field h6 3) Must be drilled by the user 18 KSE D08-D KSE D11-D KSE D11-D KSE D15-D KSE D15-D Festo Corporation Info 130 US Subject to change 03/2005

189 Technical Data KSE Couplings KSE Bellows Couplings Diameters: 15 and 19 mm General Technical Data [mm] Mass moment of inertia [kg mm 2 ] Tightening torque [Nm] for locking screw Weight [g] 6 12 Materials Hubs Aluminum Bellows Stainless steel Dimensions Type D1 H7 D2 H7 D3 D4 L1 L2 L3 X KSE D04-D M KSE D04-D M KSE D04-D M KSE D05-D M KSE D05-D M KSE D05-D M KSE D06-D M KSE D06-D M Ordering Data [mm] Part No. Type KSE D04-D KSE D04-D KSE D04-D KSE D05-D KSE D05-D KSE D05-D KSE D06-D KSE D06-D09 03/2005 Subject to change Info 130 US Festo Corporation 189

190 Technical Data KSE Couplings KSE Zero Backlash Couplings Diameters: 30, 40 and 65 mm General Technical Data [mm] Mass moment of inertia [kg mm 2 ] Tightening torque [Nm] for locking screw Weight [g] Materials Hubs Aluminum Internal gear Polyurethane Dimensions KSE-30 KSE-40 KSE-65 1 Compress coupling to specified length only 2 Min. installation Type D1 H7 D2 H7 Type KSE D06-D KSE D11-D KSE D15-D KSE D06.35-D KSE D11-D KSE D24-D KSE D06-D KSE D12-D KSE D25-D KSE D08-D KSE D15-D KSE DXX-D25 1) XX 25 KSE D08-D KSE D15-D KSE D08-D KSE D15-D KSE D08-D KSE D15-D KSE D11-D KSE D16-D KSE D19-D KSE D20-D KSE DXX-D15 1) XX 15 KSE DXX-D20 1) XX 20 D1 H7 D2 H7 Type D1 H7 D2 H7 1) Hubs predrilled to 5mm 190 Festo Corporation Info 130 US Subject to change 03/2005

191 Technical Data KSE Couplings Ordering Data Part No. Type [mm] KSE D06-D KSE D06.35-D KSE D06-D KSE D08-D KSE D08-D KSE D08-D KSE D08-D KSE D11-D KSE DXX-D KSE DXX-D KSE D11-D KSE D11-D KSE D12-D KSE D15-D KSE D15-D KSE D15-D KSE D15-D KSE D16-D KSE D19-D KSE D20-D KSE DXX-D KSE D15-D KSE D24-D KSE D25-D /2005 Subject to change Info 130 US Festo Corporation 191

192 KeyFeaturesandTypeCodes KSK Connecting Shafts Features Electrical linear actuators DGE- are often combined to form multi-axis systems. It is particularly important, when using gantry systems with a long gantry axis and heavy loads, that thetwobasicaxesbedriven synchronously. For these systems, two axes with belt driven linear actuators are generally coupled with a shared motor and synchronized using a connecting shaft. Connecting shafts are available for DGE sizes 25, 40 and 63. Type Code KSK Type KSK Connecting shaft 4.3 Size 25 For belt driven linear actuators DGE-25- -ZR-KF 40 For belt driven linear actuators DGE-40- -ZR-KF 63 For belt driven linear actuators DGE-63- -ZR-KF Center-to-center Distance Between the Axes 192 Festo Corporation Info 130 US Subject to change 03/2005

193 Technical Data KSK Connecting Shafts For DGE Sizes: 25, 40 and 63 General Technical Data Size Moment of inertia if L1 = 0 mm Moment of inertia per 1 m L1 Max. permissible axial offset Basic weight if L1 = 0 mm Additional weight per 1 m L1 [kg cm 2] [kg cm 2 /m] [mm] ±2 [kg] [kg/m] Operating and Environmental Conditions Size Ambient temperature C Corrosion resistance class CRC 1) 2 Materials Hubs Wrought aluminum alloy Coupling Bellows High-alloy steel Materials (connecting tube) High-alloy steel 1) Corrosion resistance class 2 according to Festo Standard Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents. Distance (Center-to-center Distance L1) Between the Axes A connecting shaft consists of a connecting tube with two couplings attached to its ends. The connecting shaft transmits the required torque, and thus avoids misalignment between the actuators. It also ensures slip-free transmission, resulting in identical travel. The center-to-center distance between the two actuators must be entered under distance (see table) L1 Size L1 min. [mm] L1 max. [mm] 2,000 2,000 2,000 03/2005 Subject to change Info 130 US Festo Corporation 193

194 Technical Data KSK Connecting Shafts Max.rpm [n] as a Function of Center-to-center Distance L1 Max. Axis Velocity [v] as a Function of Center-to-center Distance L1 n[rpm] v[m/s] KSK-25 KSK-40 KSK-63 L1 [mm] L1 [mm] Dimensions Type B1 B2 D1 D2 D3 H1 L1 L2 L3 L4 L5 KSK Required center-to-center KSK distance between the actuators KSK Ordering Data Type Part No. Type KSK KSK-25- KSK KSK-40- KSK KSK-63- Note: Specify the center-to-center distance L1inthetypecodewhenordering. Ordering Example: Two belt driven actuators DGE-40-ZR are to be linked using a connecting shaft and a center-to-center distance L1 = 1,000 mm The following connecting shaft must be ordered: Type: KSK Part No.: Festo Corporation Info 130 US Subject to change 03/2005

195 Cu stomi zed Moto r Mou nt i ng Ki t s Motor flange adapter plates, couplings and hardware for Festo and third-party motors /2005 Subject to change Info 130 US Festo Corporation 195

196 Customized Motor Mounting Kits Motor Flanges, Couplings, Mounting Accessories Description Festo motor mounting kits provide a custom designed motor flange adapter plate and coupling to allow the mounting of third-party motors to the coupling housing of a DGE actuator. Festo motor mounting kits include a motor flange adapter, coupling, and hardware specifically designed to mount to your motor. Coupling Coupling housing (required for mounting kit assembly, must be ordered with actuator) Motor Motor flange adapter plate Sizing A Motor There are seven critical dimensions required in order to physically size a mounting kit. The drawing below shows these dimensions. Any one dimension can have an impact onthesizeorevenfeasibilityofdesigning a motor adapter. Dimensions Shaft Length Pilot Length 4 Shaft Diameter Flange Thickness Pilot Diameter Bolt Hole Diameter Bolt Circle Diameter Festo Corporation Info 130 US Subject to change 03/2005

197 Customized Motor Mounting Kits Motor Flanges, Couplings, Mounting Accessories Maximum and Minimum Values for Sizing The following tables list the maximum and minimum values per actuator type. Standard pertains to motors that have dimensions between the minimum and maximum standard dimensions listed. Oversized is for motors that have dimensions greater than the standard, but less than or equal to the oversized dimensions on any one dimension. Anything greater than or smaller than the listed dimensions will need to be handled as special. In certain situations, undersized or oversized motors may not be physically able to be mounted to a particular actuator. The dimensions below are based on a square flanged motor design, with thru holes and a straight shaft. Some dimensions may not be possible for round faced motors with tapped mounting holes. Please consult Festo in these situations. Note: all dimensions are in millimeters Belt Drive, Bolt Circle PilotDiameter Shaft Diameter Shaft Length Type ZR and RF Minimum Max. Oversized Minimum Max. Oversized Minimum Max. Oversized Minimum Max. Oversized [mm] Standard Standard Standard Standard DGE DGE DGE DGE DGE DGE Belt Drive, Bolt Circle PilotDiameter Shaft Diameter Shaft Length Type SP Minimum Max. Oversized Minimum Max. Oversized Minimum Max. Oversized Minimum Max. Oversized [mm] Standard Standard Standard Standard DGE DGE DGE DGE Mounting Kits A custom mounting kit shown with motor flange adapter plate, coupling, and hardware. Note: The coupling housing needs to be ordered with the actuator /2005 Subject to change Info 130 US Festo Corporation 197

198 198 Festo Corporation Info 130 US Subject to change 03/2005

199 Accessori es and Sensors Mounting kits and supports Shock abosorber kits and retainers Proximity sensors, inductive sensors and plug sockets 03/2005 Subject to change Info 130 US Festo Corporation 199

200 Accessories For DGE-ZR-... and DGE-SP-... Foot Mounting HP (Order Code F) Material: Galvanized Steel Free of copper and Teflon DGE stroke length DGE stroke length HP-25 Dimensions and Ordering Data For size AB AH AO AT AU TR [mm] For size SA Weight Part No. Type fordge-zr/dge-zr-kf for DGE-ZR-RF [mm] GK GV GK GV [g] HP HP HP HP HP HP Festo Corporation Info 130 US Subject to change 03/2005

201 Accessories For DGE-ZR-... and DGE-SP-... Central Support MUP (Order Code M) Material: Galvanized steel Free of copper and Teflon DGE DGE MUP-40 1 Position of the central support along the profile is freely selectable Dimensions and Ordering Data for size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type [mm] [g] MUP-8/ MUP-8/ MUP-18/ MUP-18/ MUP MUP /2005 Subject to change Info 130 US Festo Corporation 201

202 Accessories For DGE-ZR-... and DGE-SP-... Foot Mounting HHP For Heavy-duty Guide (Order Code F) Material: Galvanized steel DGE- -HD18/-HD25/-HD40 stroke length Central Support MUP For Heavy-duty Guide (Order Code M) Material: Galvanized steel Free of copper and Teflon 1 Foot mounting HHP 2 Central support MUP Dimensions and Ordering Data For heavy-duty guide B1 B4 B5 B6 C1 D1 D2 D4 H1 H2 H HD18 HD25 HD For heavy-duty guide HD18 HD25 HD40 L8 L9 L10 L11 L12 L13 L14 Weight Part No. Type [g] HHP MUP HHP MUP HHP MUP Festo Corporation Info 130 US Subject to change 03/2005

203 Accessories For DGE-ZR-... and DGE-SP-... Shock Absorber YSR- -C (Order Code C) Material: Housing: galvanized steel Piston rod: high-alloy steel Seals: perbunan, polyurethane Free of copper and Teflon Ordering Data For size Weight Part No. Type [mm] [g] YSR-5-5-C YSR-5-5-C YSR-8-8-C YSR C YSR C YSR C Shock Absorber Retainer KYP (Order Code C) Material: Retainer: Aluminum Sleeve: Corrosion resistant steel 1 Shock absorber retainer KYP (if the retainer is in contact with the front cap, i.e. cap serves to secure position, the entire stroke length can be utilized) 2 Shock absorber YSR-...-C 3 Position retainer (included) either behind or underneath the shock absorber retainer KYP Dimensions and Ordering Data For size B8 D1 D5 H2 H4 Weight Part No. Type [mm] [g] 8 8 M8x1 M KYP M8x1 M KYP M12x1 M KYP M16x1 M KYP M22x1.5 M KYP M26x1.5 M KYP /2005 Subject to change Info 130 US Festo Corporation 203

204 Accessories For DGE-ZR-... and DGE-SP-... Emergency Buffer NPE (Order Code A) Material: polyurethane Dimensions and Ordering Data For size B1 L1 H1 Weight Part No. Type [mm] [g] NPE NPE NPE NPE-63 Note: The emergency buffer can only be used in conjunction with shock absorber retainer KYP(A threaded pin and nut are not required). See previous page Shock Absorber DG-GA For Protected Version GA (Order Code E) Material: Housing: galvanized steel Piston rod: high-alloy steel Seals: perbunan, polyurethane Free of copper and Teflon Ordering Data For size Weight Part No. Type [mm] [g] DG-GA-25-YSR DG-GA-40-YSR Shock Absorber Kit YHD For Heavy-Duty Guide (Order Code D) Material: Housing: galvanized steel Seals: TPE-U(PU) NBR Free of copper and Teflon Ordering Data For heavy-dutyguide Weight Part No. Type [g] HD YHD-18 HD YHD-25 HD YHD Festo Corporation Info 130 US Subject to change 03/2005

205 Accessories For DGE-ZR-... and DGE-SP-... DGE-ZR and DGE-SP Ordering Data Slot nut NST Slot nut NSTL Centering pin/sleeve ZBS/ZBH Central mounting SLZZ Slot cover ABP Slot cover ABP-S Technical data For Size Description Order Code Part No. Type PU 1) 18, 25 For mounting slot/profile slot Y NST-HMV-M NST-5-M NST-8-M6 1 HD18, HD25 For heavy-duty y guide: Y NST-5-M5 1 HD40 mounting slot NST-8-M6 1 HD18 For heavy-duty y guide: U NST-5-M5 1 HD25, HD40 HD underneath NST-8-M For slide X NSTL NSTL NSTL-63 1 HD18 For heavy-duty y guide: X NSTH-18 1 HD25 slide NSTH-25 1 HD NSTH For slide Z ZBS ZBH-9 10 HD18 For heavy-duty y guide: Q SLZZ-25/16 1 HD25 slide HD40 40 For mounting slot B ABP each 0.5 m ABP-8 HD18, HD25 Formountingslotatsideand ABP-5 HD40 underneath, each 0.5 m ABP For sensor slot each 0.5 m 25 For mounting slot for DGE-ZR-RF S ABP-5-S 2 B 1) Packaging unit quantity DGEA Ordering Data Slot nut NST Centering sleeve ZBH Technical data For Size Description Order Code Part No. Type PU 1) 18 For profile slot Y NST-HMV-M4 1 25, NST-5-M5 1 18, 25, 40 For drive head X NST-5-M5 1 18, 25, 40 For drive head Z ZBH Slot cover ABP/ABP-S 18 For profile slot S ABP-5-S 2 25, m each ABP , 25, 40 For drive head 0.5 m each B ABP-5 2 1) Packaging unit quantity 03/2005 Subject to change Info 130 US Festo Corporation 205

206 Accessories For DGEA-... Boom Axis Shock Absorber Kit DGEA- -YSR (Order Code: C) Material: galvanized steel Free of copper and Teflon 1 Adjusted during assembly 2 Minimum distanceto axisend, otherwise end position not protected Dimensions and Ordering Data For size B1 H1 H2 H3 L1 L2 L3 L4 L5 Weight Part No. Type [mm] [g] ) 1) DGEA-18-YSR ) 1) DGEA-25-YSR ) 1) 2 1, DGEA-40-YSR 1) Dimension is related to the size of the shock absorber and the mounting position of the shock absorber kit. 206 Festo Corporation Info 130 US Subject to change 03/2005

207 Accessories For DGEA-... Boom Axis Mounting Kit for Proximity Sensor DGEA- -SIE-M8 (Order Code: L) Material: galvanized steel Dimensions and Ordering Data For size B1 B2 D1 D2 H1 H2 H3 H4 H5 [mm] M4 M M4 M M4 M For size L1 L2 L3 L4 Weight Part No. Type [mm] [g] DGEA-18-SIE-M DGEA-25-SIE-M DGEA-40-SIE-M /2005 Subject to change Info 130 US Festo Corporation 207

208 Accessories For DGE-ZR-... and DGE-SP-... Sensor Bracket HWS For Sensors (Order Code T) Material: galvanized steel DGE-18/25- ZR-KF- DGE-40/-63- ZR-KF- Switching Lug SF (Order Code L) Material: galvanized steel DGE-18/25- ZR-RF- DGE-40/-63- ZR-RF Protruding sensor cable ensure sufficient installation space. 208 Festo Corporation Info 130 US Subject to change 03/2005

209 Accessories For DGE-ZR-... and DGE-SP-... Dimensions and Ordering Data For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5 [mm] M4 M M5 M M5 M M8 M For size L6 L7 L8 Weight Part No. Type DGE-ZR-KF DGE-ZR-RF [mm] max. GK GV min. min. [g] HWS-18/25-M SF HWS-18/25-M SF HWS-40-M SF HWS-63-M SF /2005 Subject to change Info 130 US Festo Corporation 209

210 Accessories For DGE-ZR-..., DGEA-... and DGE-SP-... Sensors and Sockets Ordering Data Proximity Sensors for Slot Type 8, Magnetic Reed Technical data Assembly Electrical Connection Cable Length Order Code Part No. Type Cable Plug M8 [m] NO contact NC contact Insertable from end, flush with the cylinder profile Insertable from above 3-wire 2.5 G SME-8-K-LED-24 3-pin 0.3 H SME-8-S-LED-24 3-wire 2.5 N SME-8-0-K-LED-24 Insertable from above 3-wire SME-8F-DO-24V-K7.5-OE Ordering Data Proximity Sensors for Slot Type 8, Magneto-resistive Technical data Assembly Switch Electrical Connection Cable Length Order Code Part No. Type Output Cable Plug M8 [m] NO contact Insertable from PNP 3-pin 2.5 I SMT-8-PS-K-LED-24-B end, flush with the cylinder profile 3-pin 0.3 J SMT-8-PS-S-LED-24-B NC contact Insertable from above PNP 3-wire SMT-8F-PO-24V-K7.5-OE Ordering Data Inductive Sensors M8 Technical data Electrical Connection Switch LED Cable Length Order Code Part No. Type Cable Plug M8 Output [m] NO contact 3-wire PNP 2.5 O SIEN-M8B-PS-K-L 4 NC contact 3-pin PNP 3-wire PNP W SIEN-M8B-PS-S-L 2.5 P SIEN-M8B-PO-K-L pin PNP R SIEN-M8B-PO-S-L Ordering Data Plug Sockets Technical data Assembly Switch Output Connection Cable Length Order Code Part No. Type PNP NPN [m] Straight socket M8 locknut 3-pin 2.5 V SIM-M8-3GD-2.5-PU SIM-M8-3GD-5-PU Angled socket M8 locknut 3-pin SIM-M8-3WD-2.5-PU SIM-M8-3WD-5-PU 210 Festo Corporation Info 130 US Subject to change 03/2005

211 Eng i neeri ng Su p p o rt Glossary Application worksheet Conversion factors /2005 Subject to change Info 130 US Festo Corporation 211

212 Glossary Engineering Support Absolute accuracy For an actuator of motion, this is the devation between the commanded and actual position, also termed inaccuracy. The accuracy of a ball screw driven actuator is called the residual positioning accuracy when all other linear deviations have been eliminated, such as cosine error, screw pitch error, angular misalignment at the measuring point and deviations resulting from thermal influences. Absolute positioning Positioning using absolute dimensions. Actual and commanded position are always relative to an absolute zero point. Also see Relative positioning Acceleration torque Thetorquethatanactuatormust develop in order to compensate a momentary change in the load torque of a driven machine. Thetorquecanbepositive (acceleration of the actuator) or negative (deceleration of the actuator). Axis rigidity The deflection or bending under load, for example of a gantry axis. Axis rigidity affects positioning accuracy. F=load f=deflection Axis rigidity is influenced by deflection or vibration behavior, the travel, the unsupported span and the load (dead weight plus load). l/2 Also see Rigidity F l f l Festo Corporation Info 130 US Subject to change 03/2005

213 Glossary Engineering Support Backlash The amount of play, or clearance, between elements in a set of moveable parts, which results in mechanical lost motion when changing directions. Break-away torque Thetermusedforthetorque required to gradually set a transmission train in motion. It is inversely proportional to the transmission ratio and proportional to the size of the gear unit. The load torque is greater at standstill than at the beginning of motion. Efficiency Characteristic value for the quality of energy conversion by machines and systems: their performance. The efficiency η is thus the ratio of the of the useful work performed by a machine to the energy required for its operation and is always less than 1 or less than 100%. Analogously, in an electrical circuit, the generated power is compared to the sum of the power consumed by the voltagesourceandloads. Moment 1. The tendency or measure of tendency to produce motion, especially rotation about a point or axis. 2. The product of a quantity (as a force) and its perpendicular reference point or axis, expressed in Nm. Also called moment load. Themomentofacoupleistheproduct of its force and the distance between its opposing forces. Moment of inertia (Mass moment of inertia) Quotient of the torque M acting on a rotating body and the resulting angular acceleration ε. The moment of inertia is given by: A rotating body made up of many mass elements in which each element is moving in a circular path around an axis of radius r has the following moment of inertia: In rotation, the moment of inertia is a measure of the resistance to a change in angular velocity and thus has the same quality as mass for linear motion, but is largely dependent on how the mass is distributed in the body. Mass moments of inertia play an important role when bodies are turned or twisted. Large mass moments of inertia mean great resistance to bending or torsion /2005 Subject to change Info 130 US Festo Corporation 213

214 Glossary Engineering Support Positional deviation Maximum deviation in the mean of all measured positions after motion to a position has been completed multiple times. Positioning accuracy Difference between the actual position reached and the planned or programmed nominal position. In the case of ball screw actuators, for example, it depends on such factorsaspitcherror,bearing play, pitch error in the measuring system, and deformation and effects resulting from load. Relative positioning Positioning by means of relative dimensions, that is from a position relatedtoanypointtoanother position, where the dimensions are defined as an incremental dimension and do not reference azeropoint. Repeatability The maximum deviation between atual position values obtained in repetitive moves to a desired position Festo Corporation Info 130 US Subject to change 03/2005

215 Glossary Engineering Support Resolution In a measuring system, the smallest displacement or change of angle that can be sensed between two discrete positions. In the case of incremental sensors, the smallest value is an increment. Because of errors in the drive train (hysteresis, reversal backlash, torsion), in most systems, the smallest executable step is signifcantly greater than the resolution of the measuring system. Rigidity A measure for the resistance of a mechanical structure to a change in shape under load. It is the quotient of load change and form change. The reciprocal of rigidity is flexibility. In rotary drives, the torsional rigidity is of interest. In gantries, the flexural rigidity is specified. The overall rigidity of a drive unit is made up of the rigidity of the individual components (rigidity of drive bearing, gear, coupling, ball screw, spindle bearing, nut bearing on slide). The ratio of force F and distortion x is constant over a large range and is givenasfollows(wherekisthe material-dependent variant): F=k x Thegreaterthevalueofk,themore rigid the material. Second moment of area A measurement of the efficiency of a shape (as the cross-section of a beam) in its resistance to bending, expressed in mm 4. In general, a shape is more efficient whenthegreaterpartofitsmassisas far as possible from its centroid (or center of gravity) /2005 Subject to change Info 130 US Festo Corporation 215

216 Application Support For technical assistance from our team of expert automation engineers, please photocopy pages 217 and 218, fill in as much information as possible and fax to FESTO. 216 Festo Corporation 03/2005 Subject to change Info 130 US