LK-FCTB August 2010 (Replaces LK-FCTB,April 2007) FPO. Direct Drive Fluid Coolers Technical Guide. Models PFG & RF6
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1 LK-FCTB August 010 (Replaces LK-FCTB,April 007) FPO Direct Drive Fluid Coolers Technical Guide Models PFG &
2 Table of Contents Overview Direct-Drive Design Features Selection Procedure Selection Formulas Solutions Given Conditions Correction Factors Model PFG Capacity Ratings Model PFG Specifications and Dimensions Model Capacity Ratings Model Dimensions Model Specifications Heatcraft Refrigeration Products LLC
3 Overview Our engineers have carefully selected and matched components to provide excellent performance, long service life, and a wide range of performance selections. Specifically engineered for outdoor installations, the PFG and fluid coolers are constructed of aluminum and heavy gauge galvanized steel to resist corrosion in all climates. Fluid coolers are available in a wide range of sizes. Each model is available with several circuit options to ensure the exact fluid cooler for your requirements. Our fluid coolers are designed to reduce the cost of time required for installation. Each unit is completely assembled and tested at the factory. All motor leads are wired to a junction box providing a single point for field wiring. Direct-Drive Design Features Cabinets are heavy-duty construction and designed for outdoor applications; tube sheets and all structural members are fabricated from galvanized steel Cabinet panels are fabricated from heavy-gauge aluminum for an attractive appearance and corrosion protection Coils are fabricated with corrugated aluminum fins with staggered copper tubes for optimum heat transfer; all units are pressure-tested, dehydrated and pressurized prior to shipment Alternate coil constructions are available copper fins, Pro-Kote fins and coated coils models incorporate the Floating Tube coil design that reduces the possibility of tube sheet leaks PFG models available in either horizontal or vertical air flow; models available in vertical air flow only The Floating Tube Coil Design Dramatically Reduces Tube Sheet Leaks Fully baffled fan sections provide structural strength and prevent fan wind-milling in the off cycle Energy efficient fan motors with direct-drive fans available at 110 RPM; fan motors have thermal overload protection and permanently lubricated ball bearings PFG models are available in V single-phase, 08-30/60 dual-voltage, three-phase or 575 V three-phase motors; models are available in 08-30/60 dual voltage, three-phase or 575 V three-phase motors Statically and dynamically balanced fan blades are aluminum and riveted to painted steel spider and hubs Fan guards are PVC coated steel for optimum corrosion protection All fan motor leads are wired to a weatherproof electrical enclosure for single-point field wiring Fan cycling controls are available that cycle all fans in response to only; PFG fan cycling is ambient air All controls are factory mounted and wired; control circuit voltage is 30 V standard, and 115 V controls are also available A wide selection of circuit options maximizes performance at minimal cost Sizes available from 10 GPM through 500 GPM Units are UL listed for US and Canada 3
4 Selection Procedure Selection Formulas Design Capacity = GPM x (Entering Fluid Temperature - Leaving Fluid Temperature) x Fluid Constant, Table 1 Average Fluid Temperature = (Entering Fluid Temperature + Leaving Fluid Temperature)/ Initial Temperature Difference, I TD = Entering Fluid Temperature - Entering Air Temperature Base Capacity = Design Capacity/(1,000 x ITD x Capacity Correction, Table x Altitude Correction Factor, Table 3) Pressure Drop, Fluid = Pressure Drop, Catalog x Correction Factor, Table Given Conditions Direct Drive 10 F Leaving Fluid Temperature 50 GPM 100 F Entering Air Temperature 0% Ethylene glycol solution 0 feet maximum fluid pressure drop 130 F Entering Fluid Temperature 1,000 feet altitude Solution 1. Calculate design capacity. From Table 1, select the fluid constant for 0% of 8. Design Capacity = 50 x (130-10) x 8 Design Capacity =,000 BTUH. Calculate average fluid temperature = ( )/ = 15 F 3. Calculate the initial temperature difference, ITD ITD = ITD = 30 F. Calculate Base capacity. From Table, for a 0% solution and an average fluid temperature of 15 F, interpolate to obtain a correction factor of From Table 3, obtain an attitude correction factor at 1000 feet of Base Capacity =,000/(1,000 x 30 x x 0.98) Base Capacity = 7.95 MBH / TD
5 Correction Factors 5. Select the model and circuiting required. From the capacity tables, locate the GPM you desire and read down until you find a base capacity equal to or greater than your calculated base capacity. Read horizontally to the left to obtain the model and circuiting (Feeds) for your application. The selection is a PFG 16, with 3 feeds, with a base capacity of 8.3 MBH/1 T.D. and a fluid loss of 15.1 feet of water. 6. Calculate the pressure drop of the fluid. From Table, using 0% glycol solution and a 15 F average fluid temperature, interpolate to get a correction factor of Actual Fluid Loss = 15.1 x 0.86 Actual Fluid Loss = 1 feet of water Table 1. Fluid Constraints Percent Glycol Fluid Constant Table. Capacity Correction Factor Percent Glycol Average Fluid Temperature F Note: For average fluid temperature less than 50 F or greater than 130 F, consult the factory Table 3. Altitude Correction Factor Altitude (Feet) Correction Factor , , , , , , , Table. Correction Factor for Fluid Loss Percent Ethylene Glycol Average Fluid Temperature F
6 Capacity Ratings Table 5. Capacity Ratings MBH / o TD, 0% Ethylene Glycol at 130 o F Average Fluid Temperature Model PFG Model PFG 5 PFG 8 PFG 10 PFG 1 PFG 1 PFG 16 PFG 1 PFG 3 PFG 6 Feeds GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* * PD is glycol fluid loss in feet of water at 130 F fluid temperature Table 6. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Feeds PFG 1 PFG 3 PFG 6 * PD is glycol fluid loss in feet of water at 130 F fluid temperature GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* Table 7. Model PFG Connection Sizes, based on the number of feeds Feeds Inlet/Outlet 8 1-1/8 ODS 1 1-3/8 ODS /8 ODS 1 1-5/8 ODS Feeds Inlet/Outlet -1/8 ODS 3-1/8 ODS 8-5/8 ODS 6-5/8 ODS 6
7 Specifications and Dimensions Diagram 1. Model PFG Dimensions, 5 through 6 Tons with Vertical Air Flow Model PFG Diagram. Model PFG Dimensions, 5 through 6 Tons with Horizontal Air Flow Table 8. Model PFG Specifications Model PFG 5 PFG 8 PFG 10 PFG 1 PFG 1 PFG 16 PFG 1 PFG 3 PFG 6 Dimensions (in.) Fan Motor Data A B CFM No. Dia. HP 1 FLA 1 HP FLA 39-3/ 9-3/ 69-3/ 69-3/ 89-3/ 89-3/ 19-3/ 19-3/ 19-3/ ,050 6,50 10,100 1,00 13,700 1,900 0,500 19,900 19,00 1 Motor voltage 08-30/1/60; 1075 RPM Motor voltage /3/60; 110 RPM / 1/ 1/ 1/ 1/ 1/ 1/ /1.3.6/1.3 5./.6 5./.6 5./.6 5./.6 7.8/ / /3.9 Approx. Net Wt. (Lbs.)
8 Capacity Ratings Table 9. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Model Feeds Fan Config. GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* * PD is glycol fluid loss in feet of water at 130 F fluid temperature 8
9 Capacity Ratings Table 10. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Feeds Fan Config. x 3 x 3 x 3 1 x 6 x 3 1 x 6 GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* Model * PD is glycol fluid loss in feet of water at 130 F fluid temperature 9
10 Capacity Ratings Table 11. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Model Feeds Fan Config. x x x x x 6 x 6 x 6 GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* * PD is glycol fluid loss in feet of water at 130 F fluid temperature
11 Capacity Ratings Table 1. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Feeds Fan Config. GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* Model * PD is glycol fluid loss in feet of water at 130 F fluid temperature 11
12 Capacity Ratings Table 13. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Model Feeds Fan Config. x x x x 6 GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* x x 6 x x x x x x x * PD is glycol fluid loss in feet of water at 130 F fluid temperature 1
13 Capacity Ratings Table 1. Capacity Ratings MBH / TD, 0% Ethylene Glycol at 130 F Average Fluid Temperature Model Feeds Fan Config GPM MBH PD* MBH PD* MBH PD* MBH PD* MBH PD* x x x x x x x x x x x Model * PD is glycol fluid loss in feet of water at 130 F fluid temperature Table 15. Model Connection Sizes, based on number of feeds Single Row of Fans Feeds Inlet/Outlet 1-1/8 ODS 18-1/8 ODS 1-5/8 ODS -5/8 ODS 3-1/8 ODS 3-5/8 ODS Double Row of Fans Feeds Inlet/Outlet -1/8 -1/8 -1/8 -5/8 -5/8 ODS 3-1/8 ODS 3-5/8 ODS 13
14 Dimensions Diagram 3. Model Dimensions End Views Side Views 3,5.8 mm 17 Single Row 1,153.9mm 5.3 1,007.7mm.3 1,7.9 mm mm,69. mm ,8.8 mm,57 mm 180 Model Double Row 965. mm 38.00,355. mm 88,159 mm [.3 mm] diameter mtg. holes typ. 1,7.9 mm mm mm 0.5 1,. mm 1,. mm 1,. mm ,191 mm 165 5,918. mm 33 x 3 x,0.7 mm [.3 mm] diameter mtg. holes typ.,69. mm,69. mm ,537. mm 7,6. mm mm 0.5 1,. mm 1,. mm 1,. mm 1,. mm 1,. mm ,883. mm 8,610.6 mm mm 0.5 1,. mm 1,. mm 1,. mm 1,. mm 1,. mm 1,. mm ,9.6 mm 1 x 6 x 6 1
15 Specifications Table 16. Model Specifications Model Fan Config. Fan Data 1 No. of Fans CFM FLA 08-30/3/60 575/3/60 60/3/60 Operating Charge (Gal.) Approx. Net Wt. (lbs.) Single Row of Fans ,780 19, ,110 18,30 9, , ,660,070 38, ,190 1,0 1, x 6 1 x ,50 38,00 35,710 6,610 6,00,580 55,00 53, ,590 1,60 1,730 1,960 1,960,00,350,580 Model Double Row of Fans ,570 39,600 38, ,0 1,600 1, x ,530,770 59, ,670 1,780, x 3 x 3 x ,510 57,30, ,00,500, x x x ,00 7,500 7, ,080 3,10 3, x ,310 93,10 9, ,50 3,90 3, x ,010 89, , ,070,300, x 6 x ,0 107, ,800 5,130 Notes: 1 All fan blades are 30" diameter All motors are 1-1/ HP, 08-30/60/3/60, 110 RPM Does not include operating charge 15
16 For more information on Larkin products, contact your Larkin sales representative or visit us at Mastering the Art of Cold A Brand of Heatcraft Refrigeration Products LLC 175 West Park Place Blvd. Stone Mountain, GA FAX Since product improvement is a continuing effort, we reserve the right to make changes in specifications without notice. LK-FCTB-007 version 000
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