Bulkhead Module Fault Code Information
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- Peter Maxwell
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1 Bulkhead Module Fault Code Information General Information This service bulletin contains information on all proprietary Bulkhead Module (BHM) fault codes for J1587 and J1939 data bus protocols, how to view these codes, and what they mean. Each fault code contains three distinct pieces of information, as described below. NOTE: References such as BHM B1.A (beginning with SID 050 in Table 1) indicate that the fault is sensed to be coming from the Bulkhead Module, connector B1, pin A. Similarly, CHM indicates the Chassis Module, and EXM1-5 indicates the first through fifth Expansion Modules on a vehicle. J1587 fault codes consist of the following, in this order: Module Identifier (MID) Identifies which Electronic Control Unit (ECU) the fault is coming from. The J1587 MID identifying all Bulkhead Information Module faults is 164. Subsystem Identifier (SID) Indicates what function on the ECU has failed. All J1587 SIDs for the BHM are listed in Table 1. Failure Mode Indicator () Indicates in what way the function failed. J1939 faults consist of the following, in this order: Source Address (SA) Identifies which ECU the fault is coming from. The J1939 SA identifying all Bulkhead Module faults is 33. Suspect Parameter Number (SPN) Indicates what function on the ECU has failed. All J1939 SPNs for the BHM are listed in Table 2. Failure Mode Indicator () Indicates in what way the function failed. Also included is a reference table of all s for both data bus protocols. See Table 3. NOTE: In ServiceLink, J1587 fault codes are shown under J1708. J1587 and J1708 are essentially the same data bus protocol. NOTE: As the SAE J1939 subcommittee approves new SPNs for use in J1939 messaging on a continual basis, J1939 SPNs used for diagnostic messages could change when the Bulkhead Module part changes. These changes could impact any diagnostic message with an SPN value of 6915 or higher. J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 000 Backlighting Dimmer Switch Fault Clutch Switch Fault Reserved for Future Use 003 Headlamp Switch Disagreement - Both Park and On Inputs are CLOSED Stalk Switch High Beam Input Fault Ignition Switch Fault Marker Interrupt Switch Fault Stalk Switch Disagreement - Both Wiper High and Wiper Low Inputs are ON Stalk Switch Disagreement - Wiper On/Off Input is OFF and Wiper High or Low Input is ON Wiper Park Input Fault 7, November 2003 Page 1
2 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 010 ICU3-M2 Hazard Switch CAN Feedback Error Stalk Switch Left Turn Signal Input Fault Stalk Switch Right Turn Signal Input Fault Stalk Switch Washer Switch Input Fault Stalk Switch Wiper On/Off Input Fault Stalk Switch Wiper Low Input Fault Stalk Switch Wiper High Input Fault Wheel Based Vehicle Speed CAN Message Error Wake up Hardware Fault (modules are kept awake) Unknown Keep Awake Fault (modules are kept awake) Extra Smart Switch Duplicate Smart Switch Missing Smart Switch Fifth Wheel Solenoid Unexpected Pressure Feedback Fifth Wheel Solenoid No Pressure Feedback End of Frame Air Unexpected Pressure Feedback End of Frame Air No Pressure Feedback Axle Lift Unexpected Pressure Feedback Axle Lift No Pressure Feedback Suspension Dump Unexpected Pressure Feedback Suspension Dump No Pressure Feedback Suspension Proportioning Unexpected Pressure Feedback Suspension Proportioning No Pressure Feedback Cigar Lighter Output Fault BHM / ICU3-M2 Ignition Mismatch BHM / ICU3-M2 Hazard Switch Mismatch BHM / ICU3-M2 Wiper Park Mismatch Missing Transmission CAN Message Missing Chassis Module CAN Message Reserved for Future Use 050 BHM B1.A 3,4 051 BHM B1.F, B1.P, B2.K, B2.L, B6.A8 5,6 052 BHM B1.J 3,4 053 BHM B1.K, B5.C 5,6 054 BHM B1.L 5,6 055 BHM B1.N 3,4 056 BHM B1.R 5,6 057 BHM B2.M 5,6 058 BHM B3.D 3,4 059 BHM B3.E 3,4,5,6 060 BHM B3.F 5,6 Page 2, November 2003
3 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 061 BHM B3.G 5,6 062 BHM B3.H 5,6 063 BHM B4.B 5,6 064 BHM B4.E, B4.F 3,4,5,6 065 BHM B4.G 3,4 066 BHM B4.K 3,4 067 BHM B4.M, B5.E 3,4,5,6 068 BHM B5.A, B7.A12 5,6 069 BHM B6.A9, B6.A10 5,6 070 BHM B5.B 5,6 071 BHM B5.D 5,6 072 BHM B5.F 3,4,5,6 073 BHM B5.G 3,4,5,6 074 BHM B5.H, B7.A1 3,4,5,6 075 CHM C1.A, C1.H, C1.J 5,6 076 CHM C1.G, C2.H, C3.N 5,6 077 CHM C1.L 5,6 078 CHM C1.N 5,6 079 CHM C1.P, C2.E, C3.R 5,6 080 CHM C2.A 3,4 081 CHM C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 082 CHM C3.A 3,4,5,6 083 CHM C3.C, C3.D 5,6 084 CHM C3.E 3,4 085 CHM C3.F 3,4 086 CHM C3.J 3,4 087 CHM C3.K 5,6 088 CHM C3.L 5,6 089 CHM C4.F 5,6 090 CHM C4.J 3,4 091 CHM C4.K 5,6 092 CHM C4.P 3,4 093 CHM C5.A 3,4 094 CHM C5.B 3,4 095 CHM C5.F 3,4 096 CHM C5.G 3,4 097 CHM C5.H 3,4 098 CHM C5.J 3,4 099 CHM C5.L 3,4 100 CHM C5.M 3,4 101 EXM1 C1.A, C1.H, C1.C 5,6, November 2003 Page 3
4 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 101 EXM1 C4.K 5,6 101 EXM1 C3.L 5,6 101 EXM1 C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 101 EXM1 C1.N 5,6 101 EXM1 C1.L 5,6 101 EXM1 C1P, C2.E, C3.R 5,6 101 EXM1 C1.G, C2.H, C3.N 5,6 101 EXM1 C2.A 3,4 101 EXM1 C3.A 3,4,5,6 101 EXM1 C3.C, C3.D 5,6 101 EXM1 C3.K 5,6 101 EXM1 C4.F 5,6 101 EXM1 C5.H 3,4 101 EXM1 C5.C 3,4 101 EXM1 C5.L 3,4 101 EXM1 C5.M 3,4 101 EXM1 C3.E 3,4 101 EXM1 C3.F 3,4 101 EXM1 C3.C 3,4 101 EXM1 C4.C 3,4 101 EXM1 C4.P 3,4 101 EXM1 C5.A 3,4 101 EXM1 C5.B 3,4 101 EXM1 C5.F 3,4 101 EXM1 C5.G 3,4 102 EXM2 C1.A, C1.H, C1.C 5,6 102 EXM2 C4.K 5,6 102 EXM2 C3.L 5,6 102 EXM2 C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 102 EXM2 C1.N 5,6 102 EXM2 C1.L 5,6 102 EXM2 C1P, C2.E, C3.R 5,6 102 EXM2 C1.G, C2.H, C3.N 5,6 102 EXM2 C2.A 3,4 102 EXM2 C3.A 3,4,5,6 102 EXM2 C3.C, C3.D 5,6 102 EXM2 C3.K 5,6 102 EXM2 C4.F 5,6 102 EXM2 C5.H 3,4 102 EXM2 C5.C 3,4 102 EXM2 C5.L 3,4 Page 4, November 2003
5 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 102 EXM2 C5.M 3,4 102 EXM2 C3.E 3,4 102 EXM2 C3.F 3,4 102 EXM2 C3.C 3,4 102 EXM2 C4.C 3,4 102 EXM2 C4.P 3,4 102 EXM2 C5.A 3,4 102 EXM2 C5.B 3,4 102 EXM2 C5.F 3,4 102 EXM2 C5.G 3,4 103 EXM3 C1.A, C1.H, C1.C 5,6 103 EXM3 C4.K 5,6 103 EXM3 C3.L 5,6 103 EXM3 C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 103 EXM3 C1.N 5,6 103 EXM3 C1.L 5,6 103 EXM3 C1P, C2.E, C3.R 5,6 103 EXM3 C1.G, C2.H, C3.N 5,6 103 EXM3 C2.A 3,4 103 EXM3 C3.A 3,4,5,6 103 EXM3 C3.C, C3.D 5,6 103 EXM3 C3.K 5,6 103 EXM3 C4.F 5,6 103 EXM3 C5.H 3,4 103 EXM3 C5.C 3,4 103 EXM3 C5.L 3,4 103 EXM3 C5.M 3,4 103 EXM3 C3.E 3,4 103 EXM3 C3.F 3,4 103 EXM3 C3.C 3,4 103 EXM3 C4.C 3,4 103 EXM3 C4.P 3,4 103 EXM3 C5.A 3,4 103 EXM3 C5.B 3,4 103 EXM3 C5.F 3,4 103 EXM3 C5.G 3,4 104 EXM4 C1.A, C1.H, C1.C 5,6 104 EXM4 C4.K 5,6 104 EXM4 C3.L 5,6 104 EXM4 C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 104 EXM4 C1.N 5,6, November 2003 Page 5
6 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 104 EXM4 C1.L 5,6 104 EXM4 C1P, C2.E, C3.R 5,6 104 EXM4 C1.G, C2.H, C3.N 5,6 104 EXM4 C2.A 3,4 104 EXM4 C3.A 3,4,5,6 104 EXM4 C3.C, C3.D 5,6 104 EXM4 C3.K 5,6 104 EXM4 C4.F 5,6 104 EXM4 C5.H 3,4 104 EXM4 C5.C 3,4 104 EXM4 C5.L 3,4 104 EXM4 C5.M 3,4 104 EXM4 C3.E 3,4 104 EXM4 C3.F 3,4 104 EXM4 C3.C 3,4 104 EXM4 C4.C 3,4 104 EXM4 C4.P 3,4 104 EXM4 C5.A 3,4 104 EXM4 C5.B 3,4 104 EXM4 C5.F 3,4 104 EXM4 C5.G 3,4 105 EXM5 C1.A, C1.H, C1.C 5,6 105 EXM5 C4.K 5,6 105 EXM5 C3.L 5,6 105 EXM5 C2.F, C4.C, C4.D, C4.L, C4.M 3,4,5,6 105 EXM5 C1.N 5,6 105 EXM5 C1.L 5,6 105 EXM5 C1P, C2.E, C3.R 5,6 105 EXM5 C1.G, C2.H, C3.N 5,6 105 EXM5 C2.A 3,4 105 EXM5 C3.A 3,4,5,6 105 EXM5 C3.C, C3.D 5,6 105 EXM5 C3.K 5,6 105 EXM5 C4.F 5,6 105 EXM5 C5.H 3,4 105 EXM5 C5.C 3,4 105 EXM5 C5.L 3,4 105 EXM5 C5.M 3,4 105 EXM5 C3.E 3,4 105 EXM5 C3.F 3,4 105 EXM5 C3.C 3,4 Page 6, November 2003
7 Bulkhead Module Fault Code Information J1587 SIDs for Bulkhead Module (BHM) MID 164 SID 105 EXM5 C4.C 3,4 105 EXM5 C4.P 3,4 105 EXM5 C5.A 3,4 105 EXM5 C5.B 3,4 105 EXM5 C5.F 3,4 105 EXM5 C5.G 3,4 Table 1, J1587 SIDs for Bulkhead Module (BHM) MID 164 J1939 SPNs for Bulkhead Module (BHM) SA 33 SPN 70 Parking Brake Switch 2 80 Washer Fluid Level 2 84 Wheel Based Vehicle Speed Fuel Level Water In Fuel Indicator Transmission Current Range 12, Transmission Oil Temperature Sensor 3,4 523 Transmission Current Gear 12, Transmission Selected Gear 12, ABS Service Brake Switch Clutch Switch Front Left Turn Signals Output Fault 5,6 880 Trailer Stop Lamp Relay Output Fault Front Right Turn Signals Output Fault 5,6 882 Park / Marker Lights Output Fault 4,5,6 973 Engine Retarder Selection Backlighting Dimmer Switch Fault A/C Clutch Output Fault 5, Missing Transmission CAN Message Missing Chassis Module CAN Message Lamp and Gauge Ignition Output Fault 4,5, BHM / ICU3-M2 Wiper Park CAN Message Mismatch BHM / ICU3-M2 Hazard Switch CAN Message Mismatch Missing Smart Switch Duplicate Smart Switch Extra Smart Switch Unknown Keep Awake Fault (modules are kept awake) Wake up Hardware Fault (modules are kept awake) Wiper Parked Input Fault 7, November 2003 Page 7
8 Bulkhead Module Fault Code Information J1939 SPNs for Bulkhead Module (BHM) SA 33 SPN 6924 Stalk Switch Disagreement - Wiper On/Off Input is OFF and Wiper High or Low Input is ON Stalk Switch Disagreement - Both Wiper High and Wiper Low Inputs are ON Marker Interrupt Switch Fault Utility Lamp Output Fault 3,4,5, Suspension Proportioning No AMU Pressure Feedback Suspension Proportioning Unexpected AMU Pressure Feedback Suspension Proportioning Solenoid Output Fault 3,4,5, Suspension Dump No AMU Pressure Feedback Suspension Dump Unexpected AMU Pressure Feedback Suspension Dump Solenoid Output Fault 3,4,5, Spotlights Output Fault 3,4,5, Snow Plow Relay Output Fault 3,4,5, Rear 2 Differential Lock AMU Pressure Feedback Fault Rear 2 Differential Lock Solenoid Output Fault 3,4,5, Rear 1 Differential Lock AMU Pressure Feedback Fault Rear 1 Differential Lock Solenoid Output Fault 3,4,5, Optional Feature Output Fault 3,4,5, Heated Mirrors Output Fault 3,4,5, Interaxle AMU Pressure Feedback Fault Interaxle Solenoid Output Fault 3,4,5, Fuel Water Seperator Heater Output Fault 4,5, Front Differential Lock AMU Pressure Feedback Fault Front Differential Lock Solenoid Output Fault 3,4,5, Fog Lamp Output Fault 5, Fire Pump AMU Pressure Feedback Fault Fire Pump Solenoid Output Fault 3,4,5, Fifth Wheel Slide No AMU Pressure Feedback Fifth Wheel Slide Unexpected AMU Pressure Feedback th Wheel Slide Solenoid Output Fault 3,4,5, End of Frame Air No AMU Pressure Feedback End of Frame Air Unexpected AMU Pressure Feedback End of Frame Air Solenoid Output Fault 3,4,5, Daytime Running Lights (DRL) Output Fault 5, Brake Line Air Dryer Output Fault 3,4,5, Axle Shift AMU Pressure Feedback Fault Axle Shift Solenoid Output Fault 3,4,5, Axle Lift No AMU Pressure Feedback Axle Lift Unexpected AMU Pressure Feedback Axle Lift Solenoid Output Fault 3,4,5,6 Page 8, November 2003
9 Bulkhead Module Fault Code Information J1939 SPNs for Bulkhead Module (BHM) SA 33 SPN 6964 Air Horn Solenoid Output Fault 5, BHM VBAT 5 Input Fault 3, BHM VBAT 4 Input Fault 3, BHM VBAT 3 Input Fault 3, BHM VBAT 2 Input Fault 3, BHM VBAT 1 Input Fault 3, Wiper High Output Fault 5, Wiper Low Output Fault 5, Stalk Switch Wiper High Input Fault Stalk Switch Wiper Low Input Fault Stalk Switch Wiper On/Off Input Fault ICU3-M2 Wiper Park CAN FeedbackError Washer Pump Output Fault 5, Stalk Switch Washer Switch Input Fault Stalk Switch Right Turn Signal Input Fault Stalk Switch Left Turn Signal Input Fault Right Stop Lamp Output Fault 5, Left Stop Lamp Output Fault 5, Wake up Hardware Fault 5, Starter Relay (Mag Switch) Output Fault 5, Ignition System, Accessory Power Outputs Fault 5, Ignition System, Ignition Power Outputs Fault 2,5, Ignition Switch Fault Tail / Clearance / License Plate Lights Output Fault 5, Left Low Beam Output Fault 5, Right Low Beam Output Fault 5, Left High Beam Output Fault 5, Right High Beam Output Fault 5, Stalk Switch High Beam Input Fault Headlamp Switch Disagreement - Both Park and On Inputs are CLOSED ICU3-M2 Hazard Switch CAN Feedback Error Horn Output Fault 3,4,5, Dome Lamps Switched Power Output Fault 5, Cigar Lighter Output Fault 3,4,5, Dome Lamps Battery Power Output Fault 5, Backup Lamps / Alarm Output Fault 5, Panel Lamp Backlighting PWM Output Fault 3,4,5,6 Table 2, J1939 SPNs for Bulkhead Module (BHM) SA 33, November 2003 Page 9
10 Bulkhead Module Fault Code Information Failure Mode Identifiers J1939 J Data valid but above normal operational range - Most severe level Data valid but below normal operational range - Most severe level Data valid but above normal operational range (engine overheating) Data valid but below normal operational range (engine oil pressure too low) 02 Data erratic, intermittent, or incorrect Data erratic, intermittent, or incorrect 03 Voltage above normal or shorted high Voltage above normal or shorted high 04 Voltage below normal or shorted low Voltage below normal or shorted low 05 Current below normal or open circuit Current below normal or open circuit 06 Current above normal or grounded circuit Current above normal or grounded circuit 07 Mechanical system not responding or out of adjustment Mechanical system not responding properly 08 Abnormal frequency, pulse width, or period Abnormal frequency, pulse width, or period 09 Abnormal update rate Abnormal update rate 10 Abnormal rate of change Abnormal rate of change 11 Root cause not known Failure mode not identifiable 12 Bad intelligent device or component Bad intelligent device or component 13 Out of Calibration Out of Calibration 14 Special Instructions Special Instructions Data valid but above normal operational range - Least severe level Data valid but above normal operational range - Moderately severe level Data valid but below normal operational range - Least severe level Data valid but below normal operational range - Moderately severe level Reserved for future assignment by the SAE Subcommittee 19 Received network data in error 20 Reserved for SAE Assignment 21 Reserved for SAE Assignment 22 Reserved for SAE Assignment 23 Reserved for SAE Assignment 24 Reserved for SAE Assignment 25 Reserved for SAE Assignment 26 Reserved for SAE Assignment 27 Reserved for SAE Assignment 28 Reserved for SAE Assignment 29 Reserved for SAE Assignment 30 Reserved for SAE Assignment 31 Not available or condition exists Table 3, Failure Mode Identifiers Page 10, November 2003
11 Bulkhead Module Fault Code Information Viewing Faults in ServiceLink Both J1587 and J1939 fault codes can be viewed in ServiceLink. Only J1587 fault codes can be viewed on the instrument cluster. J1939 fault codes CANNOT be viewed on the instrument cluster. To view fault codes using ServiceLink: 1. Connect to the vehicle using an approved communication device. 2. Open ServiceLink in either online or offline mode. 3. Turn the vehicle s ignition to the ON position. 4. Click on the Connect button in ServiceLink. NOTE: The J1587 Message Identifier (MID) for the BHM is 164, and the J1939 Source Address (SA) for the BHM is 33, shown in the far left column of the main window in Fig. 1, and Fig From this point, either: Click on the Faults tab from the main ECU List screen to display all faults present on the vehicle. See Fig. 1. Or, Click on the Bulkhead Module icon first, then on the Faults tab to display faults coming from the BHM only. See Fig. 2. Viewing J1587 Faults on the Instrument Cluster While fault codes for both data bus protocols (J1939 and J1587) can be viewed using ServiceLink while connected to the vehicle, only J1587 faults can also be viewed on the dash message center of the ICU3-M2 instrument cluster. See Section 54.04, Subject 410 of the M2 Workshop Manual for Mode/Reset Switch Functions and how to use the mode/reset switch on the ICU3-M2 to display fault information. The following is one example using the ICU3-M2 dash message center to view a J1587 fault. 1. In this example, during an active fault the first screen shows "SYS 164". See Fig. 3. This indicates the fault is coming from the BHM, which has a J1587 MID of 164. NOTE: The Bulkhead Module (BHM) will appear on the dash message center as "SYS 164." Be aware that the "SYS" looks like the numbers "545" on the digital display, as shown in Fig Pressing the mode/reset switch displays the second fault screen, which shows "SID 022". See Fig Next, find the description for SID 22 in Table 1, which lists the description as "Missing Smart Switch." 4. Press the mode/reset button again and the third ICU screen displays "Fail 07". See Fig Next, find 07 in in the J1587 column. See Table 3. It indicates "Mechanical system not responding properly." In this example, the fault indicates that the mechanical system is not responding properly because the BHM senses that a Smart Switch is missing from the vehicle. There can be various possibilities for the cause of each fault. Warranty This is an informational bulletin only; warranty does not apply., November 2003 Page 11
12 Bulkhead Module Fault Code Information 10/28/2003 f Fig. 1, ServiceLink Faults Screen for All ECUs on the Vehicle Page 12, November 2003
13 Bulkhead Module Fault Code Information /28/2003 f Fig. 2, ServiceLink Faults screen for the BHM only, November 2003 Page 13
14 Bulkhead Module Fault Code Information /28/2003 f Fig. 3, J1587 Fault Code "SYS 164" /28/2003 f Fig. 4, J1587 Fault Code "SID 022" /28/2003 f Fig. 5, Fault Code 07 Page 14, November 2003
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