DF800/DF900 Series Document Inserting Systems. Parts List FORM SDT354A (5-09)

Transcription

1 DF00/DF00 Series Document Inserting Systems Parts List FORM SDT54A (5-0)

2 HOW TO USE THIS PARTS LIST GENERAL The information contained within this publication identifies field replaceable parts and assemblies. The parts list is arranged in two sections. Section 1 consists of a series of illustrations covering specific areas of the machine together with the part numbers and descriptions of the parts shown. Section is a numerical listing of all the parts contained in the parts list in numerical order beginning with Pitney Bowes standard part numbers. ASSEMBLY LEVEL EXPLANATION ASSEMBLY DESCRIPTION (order this for entire assembly). Indented replaceable part (order this for single part only). Sub Assembly Description (order this for entire sub assembly).. Indented replaceable part (Order this for single part only) ILLUSTRATIONS Item numbers identify field replaceable parts and assemblies in the illustrations. These items numbers are converted to part numbers in the parts list. Item numbers in boxes denote an assembly with replaceable parts and/or sub assemblies. The single number in the box indicates the entire assembly. For example: Item numbers 4 to 50 inclusive are field replaceable parts within assembly given by item 47. A broken line points in the direction of a part not visible in an illustration. Part numbers with suffix revision letters are shown on this parts list with suffix ***. This is because the most up to date part must be used and may have changed since the parts list's issue. The title, copyright and all other proprietary rights in this document are vested in Pitney Bowes Limited and no part of it may be reproduced in any form without the written permission of Pitney Bowes Limited. The document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Pitney Bowes Limited's business and it must be returned to Pitney Bowes Limited immediately upon the person ceasing to be associated with Pitney Bowes Limited. Pitney Bowes Limited, 00

3 TABLE OF CONTENTS PAGE HOW TO USE THIS PARTS LIST SECTION 1 Covers Figure 1 Covers 6 Electrical and Labels Figure Electrical (UI, PCB & Power Supply) Figure Model Badges, Company Logos & Decals 10 Frames Figure 4 Frames 1 Sheet Feeder Figure 5 Sheet Feeder Tray DF00 14 Figure 6 Sheet Feeder Tray DF Figure 7 Sheet Feeder Tray DF00-1 Motors and Drives Figure Main Motor and Drive 0 Figure Feed Drive DF00 (A4) Figure 10 Feed Drive DF00 (A) 6 Fold Rollers and Plates Figure 11 Fold Rollers DF00 (A4) 0 Figure 1 Fold Rollers DF00 (A) Figure 1 Fold Plate - Motors and Brackets DF00 (A4) 4 Figure 14 Fold Plate - Motors and Brackets DF00 (A) 6 Figure 15 Fold Plates - DF00 (A4) Figure 16 Fold Plates - DF00 (A) 40 Published by: Pitney Bowes, Elizabeth Way, Harlow, Essex, England Printed in UK

4 PAGE Paper Path Figure Exit Paper Path 4 Optional Kits Figure 1 Cross Fold Kit (DF00 Optional Extra) 44 Stackers Figure 1 Tray Stacker 46 Figure 0 Conveyor Stacker 4 Figure 1 High Capacity Extension (Stacker) 50 Wiring Looms Figure Wiring Looms 5 SECTION Numerical Part Number Listing 54 4

5 The parts list commences on the next page. 5

6 FIGURE 1 COVERS 4 A (DF00) A (DF00) 6

7 FIGURE 1 COVERS ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE Lock Washer External Tooth 4.mm ID TB46011 Spacer Top -Cover TB6004 Door Link (DF00 (A) Only) 4 TB4600 Cover Rear Main 5 TB46007 Top Cover (DF00 (A4) Only) or TB6005 Top Cover (DF00 (A) Only) 6 TB46006 Cover Base Plate End (DF00 (A4) Only) or TB6001 Cover Base Plate End (DF00 (A) Only) 7 TB46015 Cover Front Main TB5005 Cable Assy Stacker Drive TB4040 Roller Plate -Safety Washer Oversize OD 4. IDX 1mm THK 11 F11 Stud - Deck Plate Pivot Washer Crinkle.4mm ID Nut Hex M THD Nut Hex M THD Screw Flat Head POZI M4 x mm w/patch Screw Pan Head POZI M4 x 10mm 7-71 Screw Pan Head POZI M4 x mm 7

8 FIGURE ELECTRICAL (UI, PCB & Power Supply)

9 FIGURE ELECTRICAL (UI, PCB & Power Supply) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB5015*** FD0 PCB Assembly (Used in DF00 and DF00) TB400*** UI Assembly TB400 Power Supply 4 TB46005 User Guide Cover 5 TB004 Fan Assembly (DF00 (A) Only) 6 TB600 Cover Power Supply (DF00 (A) Only) 7 TB007 Channel Harness (DF00 (A) Only) 7-71 Screw Pan Head POZI M4 x mm 7-50 Screw Pan Head Phillips M4 x 0mm (DF00 (A) Only) 10 TB0005*** Firmware Proms

10 FIGURE MODEL BADGES, COMPANY LOGOS & DECALS Label Sheet Layout 10

11 FIGURE MODEL BADGES, COMPANY LOGOS & DECALS ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE TB71001 TB7100 TB71004 TB71005 TB71006 TB7100 TB71010 TB71011 TB7101 TB7101 TB71014 TB71015 TB71016 TB710 TB7101 TB7101 TB7100 TB7104 TB710 Label Set DF00/DF00 English French Italian German Spanish Portuguese Dutch Swedish Finnish Norwegian Danish Polish Czech Greek Turkish Hungarian Japanese Korean Chinese TB7106 TB710 Label Set Secap DF00/DF00 English French 11

12 FIGURE 4 FRAMES 7 6 DF00 (A4) DF00 (A)

13 FIGURE 4 FRAMES ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE DF00 (A4) 1 TB4041 Frame Assembly Front A Foot Adjustable Nut Hex M THD Screw Pan Head POZI M x mm Screw Pan Head POZI M x mm Catch - Magnetic snap in mm sheet THK 7 TB40 Frame Assembly Rear A Screw Pan Head Sem POZI ATF-PT M x mm TB06 Channel Strip.0mm PNL THK 10 F54 Bearing Split 6 Dia DF00 (A) 1 TB06 Channel Strip.0mm PNL THK Nut Hex M THD 7-7 C Screw Pan Head POZI M4 x 6mm 4 TB166 Frame Assembly Rear A 5 TB161 Frame Assembly Front A 6 NX01416 Spring- Drive Belt Tensioner 7 AW10 Plico FD0/FD0 Exit Access Cover- Label Foot Adjustable 1

14 FIGURE 5 SHEET FEEDER TRAY DF

15 FIGURE 5 SHEET FEEDER TRAY DF00 ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB4100*** Sheet Feeder Tray Assembly TB410. Plate Sheet Feeder Assembly NX01. Tray Base Sheet Feeder 4 NX016. Side Guide - R.H. Sheet Feeder 5 NX016. Side Guide - L.H. Sheet Feeder 6 NX0157. Earthing Spring Assembly 7 NX0006. Cap Hinge Front NX0005. Cap Hinge Rear NX0005. Spring Lift Plate 10 NX Knob Adjustment Feeder Trays 11 F6. R.H. Guide Runner - Sheet Feeder 1 F6. L.H. Guide Runner - Sheet Feeder 1 F6. Shaft - Lead Screw 14 F6651. Retard Tape - Sheet Feeder 15 F005. Sheet Feeder - Mail Bracket Screw M x Thread Forming Screw Pan Head POZI M x 5mm Lock Washer External Tooth.mm ID 15

16 FIGURE 6 SHEET FEEDER TRAY (DF00)

17 FIGURE 6- SHEET FEEDER TRAY (DF00) - 1 ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB000*** A Sheet Feeder Tray Assembly TB005. Shaft A Lift Arm TB006. Lever A Lift Plate 4 TB01. Shaft Sheet Feeder Tray A 5 TB014. Plate - Spring Adjustment 6 TB015. Lever - Spring Adjustment 7 TB016. Pivot Pin - Spring TB0. Screw - Spring Adjustment TB01. Pin - Spring Adjustment 10 TB00. Spring - A Sheet Feeder Tray 11 TB01. Lever - A Tray Adjustment 1 TB06. Pivot Link Arm 1 TB147. Knob - Cover 14 F6. R.H. Guide Runner - Sheet Feeder 15 F6. L.H. Guide Runner - Sheet Feeder 16 F4. Spring Washer Quadrant NX0160. Washer - Bearing I/D. O/D AW051. Plico FD0 Paper Size Level Position Label Bearing Ball Flanged Double Shield mm ID Set Screw Cup Point Hex Socket M x 4mm Screw Pan Head Sem POZI ATF - PT M x mm Pin Dowel ODX 14mm Washer Plain Ring E Retaining mm Shaft CONTINUED ON NEXT PAGE

18 FIGURE 7 SHEET FEEDER TRAY (DF00)

19 FIGURE 7- SHEET FEEDER TRAY (DF00) - ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE TB000*** A Sheet Feeder Tray Assembly Continued. 5 TB001. Sheet Feeder Tray A 6 TB00. Arm A Lift Plate 7 TB00. Roller A Lift Plate TB004. Pin A Lift Plate TB010. Side Guide A Rear 0 TB011. Side Guide A Front 1 TB01. Lift Plate - A TB0. Actuator - Mail, Daily TB05. Spring - Daily Mail - Actuator 4 F6651. Retard Tape - Sheet Feeder 5 NX Knob Adjustment Feeder Trays Screw M x Thread Forming Screw Pan Head POZI M x mm 1

20 FIGURE MAIN MOTOR AND DRIVE DETAILED VIEW 1 10 SEE DETAILED VIEW

21 FIGURE - MAIN MOTOR AND DRIVE ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB440 Main Drive Motor Assembly TB4401 4T Pulley TB44010 Idler Pin Assembly 4 TB4400 Idler Sprng Assembly 5 TB44004 Shaft Hand Crank 6 TB4400 Boss Hand Crank 7 TB44001 Pulley 14T MR NX0145 0T MR Drive Pulley (Die-Cast) Screw Pan Head POZI M4 x 1mm 10 F76 Knob- Transport Shaft, mm 11 F4 Photo Logic AC Encoder Assembly 1 F0754 Pulley Tensioner Assembly 1 F Tooth Pulley 14 F64 46 Tooth Pulley 15 F64 4 Tooth Pulley 16 F4 Spring Washer Quadrant F05 Spring Tension Tensioner 1 F004 Spacer / Spring Anchor 1 AW05 Jam Clearing Knob Bearing Ball w/snap Ring Double Shield mm ID Bearing Ball Flanged Double Shield mm ID Washer Wave Spring.55 OD Belt Timing mm GT Double Sided 10T mm W Belt Timing mm GT 100T mm W Screw Pan Head POZI M5 x 10mm Screw Pan Head POZI M4 x 1mm Screw Pan Head POZI M4 x mm Screw Pan Head POZI M x 1mm Pin Dowel ODX 16mm Pin Dowel ODX 14mm Pin Dowel ODX 1mm -700 Ring E Retaining mm Shaft TB44010 Idler Pin Assembly Ring E Retaining mm Shaft 5 NX0077 Spring Extension - Belt Tensioner 6 F0754 Pulley Tensioner Assembly 7 F05 Spring Tension Tensioner F004 Spacer/ Spring Anchor 1

22 FIGURE FEED DRIVE DF00 (A4) Detail B See Detail A See Detail B Detail A

23 FIGURE FEED DRIVE DF00 (A4) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB*** Motor Sp Screw Pan Head POZI M x 6mm F45 Assy - Microswitch - Foldplate Sensor - Motor Opto Belt Timing mm GT 0T mm W Belt Timing mm GT 77T 6mm W Ring E Retaining mm Shaft F64 46 Tooth Pulley TB10*** Pulley - Compound T/0T with Flange Washer Wave Spring.55 OD Bearing Ball W/Snap Ring Double Shield mm ID Screw Pan Head POZI M4 x mm 1 TB4400 Boss Hand Crank 14 TB111 Shaft Drive Separator Pin Dowel ODX 16mm 16 TB400 Ramp Fold Plate Front 7-7 Screw Pan Head POZI M4 x 6mm 1 NX01416 Spring- Drive Belt Tensioner Foot Adjustable Nut Hex M THD 1 TB6 Spring Separation Upper Screw Pan Head POZI M x mm Screw Pan Head Sem POZI ATF - PT M x mm Catch Magnetic Snap in mm Sheet THK 5 TB401 Ramp Fold Plate Rear 6 TB405 Rear Tray Mount 7 TB406 Channel Harness TB50 Sensor Transmitter Double Detect TB40 Paper Path Upper Input 0 F664 Actuator - Daily Mail Sensor Reflective OPTO Screw Pan Head POZI Taptite M x mm F047 Extrusion Sensor 4 F7 Brush ESD 5 TB40 Paper Path Lower Input 6 TB501 Sensor Receiver Double Detect 7 F11 Stud - Deck Plate Pivot TB401 Plate sheet Feeder Separation TB40 Guard Roller 40 F44 Spring - Actuator Daily Mail Bearing Ball Flanged Double Shield 10mm ID Ring E Retaining.5mm Shaft 4 F50554 Washer 44 F0 SPring - Roller Tension 45 F065 Roller Separator Rodgers 46 F671 Pad Separator Assembly 47 TB106 Plate - Retard Assembly Washer Flat Nylon M10 x For numbers See next page Fig (cont.)

24 FIGURE (Cont.) FEED DRIVE DF00 (A4) Detail B See Detail A See Detail B Detail A

25 FIGURE (Cont.) FEED DRIVE DF00 (A4) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 4 TB4011 Shaft - Separator A4 Folder 50 TB404 Front Tray Mount 51 TB06 Channel Strip.0mm PNL THK 5 TB407 Frame Deskew 5 F54 Bearing - Ball OD 10 x 6 Bore NMB LF Ring E Retaining 6mm Shaft 55 TB147 Knob - Cover 56 TB400 Lever Adjustment Daily Mail A4 57 TB404 Arm Manual Lever 5 F76 Knob- Transport Shaft mm 5 TB14 Shaft Skew Adjustment Screw Pan Head POZI M x 1mm 5

26 FIGURE 10 FEED DRIVE DF00 (A)

27 FIGURE 10 FEED DRIVE DF00 (A) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB501 Sensor Receiver Double Detect TB50 Sensor Transmitter Double Detect TB4400 Boss Hand Crank 4 TB404 Arm Manual Lever 5 TB400 Lever Adjustment Daily Mail (a4) 6 TB Plate - Sheet Feeder Separation 7 TB15 Paper Path Upper Input TB151 Guide Upper Fixed TB147 Knob Cover 10 TB16 Guard Roller 11 TB1 Pivot Shaft 1 TB15 Paper Path Lower Input 1 TB1 Assembly Brush ESD 14 TB4 Plate Skew Adjustment 15 TB14 Shaft Skew Adjustment 16 TB1 A Tray Mount Rear TB1 A Tray Mount Front 1 TB1 Spacer Lock Plate 1 TB114 Shaft- Separator A 0 TB111 Shaft- Drive Separator 1 TB10 Pulley- compound T/0T with Flange TB106 Plate- Retard Slide TB1 Frame-Sheet Feeder Separator Front 4 TB101 Frame- Sheet Feeder Separator Rear 5 F76 Knob- Transport Shaft, mm 6 F671 Pad Separator Assembly 7 F54 Bearing-Ball OD 10x6 Bore NMB LF-1060ZZ F546 Bearing Spilt 6 Dia F065 Roller Separator Rodgers 0 F664 Actuator- Daily Mail 1 F64 46 Tooth Pulley F557 Plate Cover F50554 Washer 4 F44 Spring- Actuator, Daily Mail 5 TB6 Spring Separation Upper 6 F0 Spring- Roller Tension 7 F1507 Cup Washer F11 Stud Deck Plate Pivot Bearing Ball w/snap Ring Double Shield mm ID Bearing Ball Flanged Double Shield 10mm ID Bearing Ball Flanged Double Shield mm ID Washer, Spring 10.0mm ID Washer Wave Spring.55 OD Belt Timing mm GT 77T 6mm W Belt Timing mm GT 0T mm W Sensor Reflective OPTO Sensor Motor OPTO Screw Socket Head Cap M x 4mm Screw Socket Head Cap M x mm Nut Hex M THD For numbers See next page Fig 10 (cont.) 7

28 FIGURE 10 (Cont.) FEED DRIVE DF00 (A)

29 FIGURE 10 (Cont.) FEED DRIVE DF00 (A) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE Screw Pan Head POZI M4 x mm Screw Pan Head POZI M x 1mm Screw Pan Head POZI M x mm Screw Pan Head POZI Taptite M x mm Screw Pan Head POZI ATF-PT M x mm Screw Pan Head Sem POZI ATF- PT M x mm Screw Thread Forming Screw Pin Dowel ODX 16mm Lockwasher External Tooth.mm ID Washer Flat Nylon M10 x Ring E Retaining.5mm Shaft Rng E Retaining mm Shaft Ring E Retaining 6mm Shaft 64 TB*** Motor Screw Pan Head POZI M x 6mm

30 FIGURE 11 FOLD ROLLERS DF00 (A4)

31 FIGURE 11 FOLD ROLLERS DF00 (A4) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB401 Assembly Fold Roller Idle Groove Screw Pan Head POZI M x 6mm TB401 Shaft Half Fold 4 TB401 Assembly Half Fold 5 TB40 Assembly Fold Roller Driven Ring E Retaining 6mm Shaft 7 TB4011 Motor Assembly Fold Plate -700 Ring E Retaining mm Shaft TB4001 Plate Access Rollers 10 TB07 Pulley MR 4 Tooth Ring E Retaining.5mm Shaft 1 TB00 Spring EXT Half Fold 1 TB01 Spring Hanger Half Fold 14 NX0161 Pin Knuckle 15 NX001 Pin - Half Fold 16 NX0016 Link - Half Fold NX0015 Lever - Half Fold 1 F6456 Bearings Flanged Dia 1 F0 Spring Fold Roller 4 0 F0 Spring Fold Roller 1 F0701 Bearing Holder Fold Roller Slider Pin Dowel ODX 16mm Bearing Ball w/snap Ring Double Shield mm ID Washer Wave Spring.55 OD Screw Pan Head POZI M4 x mm 1

32 FIGURE 1 FOLD ROLLERS DF00 (A)

33 FIGURE 1 FOLD ROLLERS DF00 (A) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB4001 Plate Access Rollers -700 Ring E Retaining mm Shaft TB05 Roller Fold Idler Groove 4 TB07 Pulley MR 4 Tooth 5 TB00 Spring Ext Half Fold 6 TB01 Spring Hanger Half Fold 7 TB006 Shaft Half Fold TB00*** Assy Half Fold TB00 Roller Fold Drive Ring E Retaining 6mm Shaft 11 NX0161 Pin Knuckle 1 NX0160 Washer, Bearing I/D. O/D NX001 Pin - Half Fold 14 NX0016 Link - Half Fold 15 NX0015 Lever - Half Fold 16 F6456 Bearings Flanged Dia F4 Spring Washer Quadrant 1 F0 Spring Fold Roller 4 1 F0 Spring Fold Roller 0 F0701 Bearing Holder Fold roller Slider Bearing Ball Flanged Double shield mm ID Bearing Ball Flanged Double Shield mm ID Washer Wave Spring.55 OD Screw Pan Head POZI M4xmm Pin Dowel ODX 16mm Ring E Retaining.5mm Shaft

34 FIGURE 1 FOLD PLATE- MOTORS & BRACKETS DF00 (A4)

35 FIGURE 1 - FOLD PLATE- MOTORS & BRACKETS DF00 (A4) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB401*** Fold Motor Assembly Rear TB4011 Motor Assembly Fold Plate TB050 Mounting Plate Front Fold Plate 4 TB07 Pulley MR 4 Tooth 5 TB01 Motor Mounting Half Fold 6 TB01 Mounting Plate Rear - Fold Plate Assembly 7 TB0 Mounting Plate Front - Fold Plate Assembly H4006 Motor Stepper Small Belt Drive F54 Bearing Ball OD 10 x 6 Bore NMB LF-106 OZZ 10 F616 Mount LHD - Fold Plate 11 F14 Torsion Spring (ESD Contact) 1 F00504 Fold Plate Mount RH Belt Timing mm GT 0T mm W Screw Pan Head POZI M x 6mm Screw Flat Head POZI M x 16mm 5

36 FIGURE 14 FOLD PLATE- MOTORS & BRACKETS DF00 (A)

37 FIGURE 14 FOLD PLATE- MOTORS & BRACKETS DF00 (A) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB401*** Fold Motor Assy Rear TB4011 Motor Assy Fold Plate Screw Pan Head POZI Mx1mm 4 TB050 Mounting Plate Front - Fold Plate Assy A 5 TB0 Guard Fold Plate Rear 6 TB0 Guard Fold Plate Front 7 TB01 Motor Mounting Half Fold TB01 Mounting Plate Rear - Fold Plate Assy A TB0 Mounting Plate Front - Fold Plate Assy A Screw Pan Head POZI Mx6mm 11 H4006 Motor Stepper Small Belt Drive 1 F54 Bearing - Ball OD 10x6 Bore NMB LF-1060ZZ 1 F45 Assy - Microswitch - Fold Plate 14 F616 Mount.LHD - Fold Plate 15 F144 Torsion Spring (ESD Contact) 16 F00504 Fold Plate Mount R.H Screw Flat Head POZI Mx16mm Screw Pan Head POZI M4xmm Screw Pan Head POZI Mxmm 7

38 FIGURE 15 FOLD PLATES - DF00 (A4) Fold Plate Only Fold Plate 1 Only

39 FIGURE 15 FOLD PLATES - DF00 (A4) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB406 Standoff Fold Plate (Fold Plate 1 Only) TB40 Cast Fold Plate Lower (Fold Plate 1 Only) or F047 Fold Plate Die-Cast (Fold Plate Only) TB40 Guard Fold Roller (Fold Plate 1 Only) 4 F16 Spring-fold Plate Latch L.H. 5 F15 Spring-fold Plate Latch R.H. 6 F64 Corner Moulding - Fold Plate 7 F6 Spacer Moulding - Fold Plate F041 Stop - Fold Plate - Outsert F674 Latch Fold Plate Left- Speed Up 10 F67 Latch Fold Plate Right- Speed Up 11 F64 Bearing Leadscrew - Fold Plate 1 F60 Gearbox Cover Fold Plate 1 F600 Spur Gear 1.0 MOD 1 Teeth 14 F641 Bearing Flanged Plastic O/D I/D6 15 F6 Bevel Gear - Fold Plate 16 F510 Fold Plate Upper S/Metal F16 Leadscrew - Fold Plate 1 F14 Bush - Double Headed 1 F106 Pivot Pin Cup - Fold Plate 0 F106 Draft shaft - Fold Plate 1 F10 Pin Gear Drive mm Dia x 11L Screw Pan Head POZI M x 6mm Screw Pan Head Phillips Taptite M4 x mm Ring E Retaining 6mm Shaft 5 TB40*** Fold Plate Assembly

40 FIGURE 16 FOLD PLATES - DF00 (A)

41 FIGURE 16 FOLD PLATES - DF00 (A) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE - - TB011*** Fold Plate 1 Complete Assembly (Not Illustrated) - - TB0*** Fold Plate Complete Assembly (Not Illustrated) 1 TB056 Stop-Fold Plate - Outsert TB0 Cover Plate Fold Assy TB06 Standoff Fold Plate (Fold Plate - Upper - Only) 4 TB05 Standoff Fold Plate (fold Plate - Upper - Only) 5 TB01 Insulation Fold Plate 6 TB07 Guard Fold Roller 7 TB016 Cover - A Drive - Fold Assy TB015 Cover - Fold Assy A TB014 Drive Shaft - Fold Assy A 10 TB01 Leadscrew - Fold Assy A 11 TB057 Cast Fold Plate, Lower (Fold Plate 1 - Lower - Only) or TB05 Cast Fold Plate, Upper (Fold Plate - Upper - Only) 1 TB100 Plate Fold Inner 1 F16 Spring - Fold Plate Latch L.H. 14 F15 Spring Fold Plate Latch R.H. 15 F674 Latch Fold Plate Left - Speed Up 16 F67 Latch Fold Plate Right - Speed Up F64 Bearing Leadscrew - Fold Plate 1 F600 Spur Gear 1.0 MOD 1 Teeth 1 F641 Bearing Flanged Plastic O/D I/D6 0 F6 Bevel Gear - Fold Plate 1 F14 Bush - Double Headed F106 Pivot Pin Cup - Fold Plate F10 Pin Gear Drive mm Dia x 11L 4 AW057 FD0/FD0 Lower Fold Plate (Fold Plate 1 - Lower - Only) or AW056 FD0/FD0 Upper Fold Plate (Fold Plate - Upper - Only) Screw Pan Head POZI Mx1mm Screw Pan Head POZI Mx10mm Screw Pan Head POZI Mx6mm (Fold Plate - Upper - Only) Screw Pan Head Phillips Taptite M4xmm Screw Pan Head Phillips Taptite Mx1mm Screw Pan Head Phillips Taptite Mxmm Ring E Retaining 6mm Shaft 41

42 FIGURE EXIT PAPER PATH DF00 Only

43 FIGURE EXIT PAPER PATH ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB600 Guide Fixed Stacker TB501 Sensor Receiver Double Detect TB50 Sensor Trasmitter Double Detect 4 TB4015 Gear RH Helical 1T 1MOD mm Bore (DF00 Only) 5 TB4040 Roller Plate Safety 6 TB054 Paper Path A Exit Upper (DF00) or TB405 Paper Path A4 Exit Upper (DF00) 7 TB05 Cover - Exit A (DF00) or TB4016 Cover - Exit A4 (DF00) TB047 Brush ESD TB06 Spring Exit Jam 10 TB045 Infill Cover Exit 11 TB044 Shaft Latching Exit - A (DF00) or TB40 Shaft Latching Exit - A4 (DF00) 1 TB061 Actuator Latch Exit 1 TB060 Latch Rear Exit 14 TB05 Latch Front Exit 15 TB0 Shaft- Exit Idler Top Short 16 TB06 Shaft Exit Nip One A (DF00) or TB400 Shaft Exit Nip One A4 (DF00) TB04 Shaft Exit Idler Top A (DF00) or NX0005 Shaft Deskew Upper A4 (DF00) 1 TB007 Paper Path A Exit Lower (DF00) or TB401 Paper Path A4 Exit Lower (DF00) Nut Hex M THD (DF00 Only) 0 NX0076 Handle Latch Top Cover 1 NX0057 Spring, Torsion NX0060 Spring Deskew Nip F601 Bobbin B/O Assy 4 F4 Assy Microswitch- Short Actuator 5 F644 Bearings Square Tension 6 F104 Pin Bobbin Wheels mm Dia x 1L Bearing Ball W/Snap Ring Double Shield mm ID Washer Wave Spring.55 OD Bearing Clip 4mm ID (DF00 Only) Screw Pan Head POZI M4 x mm (DF00) or 7-7 Screw Pan Head POZI M4 x 6mm (DF00) Screw Pan Head POZI M x mm (DF00) or Screw Pan Head POZI M x 6mm (DF00) Screw Pan Head POZI M x 6mm Screw Pan Head POZI M x 5mm (DF00) or Screw Pan Head POZI M x 6mm (DF00) Pin Dowel ODX 1mm (DF00 Only) Ring E Retaining mm Shaft Ring E Retaining 6mm Shaft 7 TB40 ESD Brush - A4 (DF00 Only) 4

44 FIGURE 1 CROSS FOLD KIT (DF00 Optional Extra)

45 FIGURE 1 CROSS FOLD KIT (DF00 Optional Extra) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE - - TB5000*** Crossfold Kit Complete (Not Illustrated) 1 TB5006*** Crossfold Blade Assembly TB5005*** Assembly Upper Path Path TB5004*** Assembly Retard Lock Crossfold 4 TB500*** Assembly Separator Housing Crossfold 5 TB500*** Assembly Solenoid Mounting Crossfold 6 TB5001*** Assembly Roller Crossfold 7 TB07 Retard Tape - Sheet Feeder TB15 Spring Extension TB141 Link Arm - Solenoid 10 TB10 Shaft - Guide Separator 11 F65554 Bumper - Shoe Horn 1 F6654 Bearing 10mm 1 F1507 Cup Washer 14 AW11 Feed Roller Adjustment Nut Hex M THD Nut Nylon Insert M THD Screw Flat Head POZI M x mm Screw Pan Head POZI M4 x 6mm Pin Dowel ODX 1mm O ring.6 ID Lockwasher External Tooth.mm ID -700 Ring E Retaining.5mm Shaft -700 Ring E Retaining mm Shaft 45

46 FIGURE 1 TRAY STACKER DF00 ONLY

47 FIGURE 1 TRAY STACKER DF00 ONLY ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB45010 Spring - Detent TB4500 Assembly - Back Stop - Tray Stacker TB4500 Assembly - Main Body - Tray Stacker 4 TB45006 Bush - Retaining 5 TB45005 Pad - Foam 6 TB4500 Assembly - Cover - Tray Stacker Bumper Foot.5mm HGT. x 0.4 MM OD Screw Pan Head POZI M x 6mm Ring E Retaining 6mm Shaft 47

48 FIGURE 0 CONVEYOR STACKER

49 FIGURE 0 CONVEYOR STACKER ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB605 Bracket Wheel TB6057 Handle Grab TB6056 Shaft Stack Wheel 4 TB606 Top Deck Locap Stacker 5 TB6054 Carriage Sensor 6 TB605 Latch A4 Front A Back 7 TB605 Latch A4 Back A Front TB6064 Base Deck Stacker TB604 Plate Compound Pulley 10 TB6040 Latch Rear Static 11 TB60 Latch Front Static 1 TB606 Low Friction Tape 1 TB605 Low Friction Tape 14 TB601 End Stop, Stacker 15 TB600 Cover, Stacker 16 TB601 Wheel, Stacker TB600 Belt 1 TB6005*** Motor Assembly 1 TB6004 Shaft, Stacker 0 TB600 Roller, Stacker 1 TB505 Shaft Axle TB50005 Stacker Extension - Adjustment Plate TB07 Pulley MR 4 Tooth 4 NX0064 Pulley (6G/G) 5 F601 Bobbin (B/O Assy) 6 F510 Grommet 1.7mm ID Bearing Ball W/Snap Ring Double Shield mm ID Washer Wave Spring.55 OD Belt timing mm GT mm W Finger Grip Cable Tie 4.04 x Clamp Cable.1 Dia Sensor Reflective OPTO Nut Hex M4 THD Nut Hex M4 THD Screw Pan Head POZI M4 x 0mm Screw Pan Head POZI M4 x mm Pin Dowel ODX 16mm Lockwasher External Tooth 4.mm ID Washer Plain 6.4 IDX 0.mm THK Washer, Plain Washer, Plain 6.4 IDX 1.6mm THK Washer, Plain 4. IDX 0.mm THK Washer, Plain 4. IDX 0.5mm THK Ring E Retaining mm Shaft Ring E Retaining 6mm Shaft 4

50 FIGURE 1 HIGH CAPACITY EXTENSION (STACKER)

51 FIGURE 1 HIGH CAPACITY EXTENSION (STACKER) ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE - - TB50000*** High Capacity Stacker Assembly 1 TB505 Shaft Axle TB50010 Strip - Stacker - Short TB5000 Strip - Stacker - Long 4 TB5001 Stacker Extension - Ramp 5 TB50007 Stacker Extension - Adjustment Screw 6 TB50005 Stacker Extension - Adjustment Plate 7 F601 Bobbin (B/O Assy) F0047 Grip Screw OMR Adjustment Speed Up 0-0 Nut Acorn M4 Nylon Screw Pan Head POZI M4 x mm Lockwasher External Tooth 4.mm ID Washer, Plain Ring E Retaining mm Shaft Ring E Retaining 4.5mm Shaft 51

52 FIGURE WIRING LOOMS 1 JA-1 JA- R10 J4E P4 J4B J4D- R R.5 J4D-1 J4A R5 4 5

53 FIGURE WIRING LOOMS ITEM NO. PART NUMBER Assy. Level 1 DESCRIPTION MODEL CODE 1 TB506 Wiring Harness - Main Drive Motor TB500 Cable Assembly - Folder Motors TB5001 Sensor Loom - Folder 4 TB5011 Cable Assembly - Stacker 5

54 SECTION NUMERICAL PART NUMBER LISTING Part No. Figure Item Part No. Figure Item , , , 0-, , 11-6, 1-10, 15-4, 16-1, -6 1-, 0-46, , 11-, 1- -5, 1-, , 7-4, - -4, , 1-6, , , , 1-1, , , 1-1, , 0-, , 5-, , , , 11-4, 1-1-, -, 0- -, , 7-1, , , 11-, , 0-7, -0, , , , 11-, , -, , , 4-, , , 11-, , 15-, , -, - 1-, 0-, , 14-1, , 7-7, , 16-5, , , 1-1, , 11-5, 1-1-4, 14-1, , 1-10, - 4-4, -7, , , , , -1,

55 SECTION NUMERICAL PART NUMBER LISTING Part No. Figure Item Part No. Figure Item , 5-, AW AW05-1 AW AW AW AW F F004-1, - F F , F047 - F F , 1-0 F , 16- F F , 16- F11 10-, 1-11, -7 F104-6 F , 16-1 F , 1-1 F F0 10-6, -44 F0 11-0, 1-1 F0 11-1, 1-1 F05 -, -7 F F , F , 16-1 F , 10-4, -40 F4 1-, 7-16, -16 F , -4 F F F644-5 F , 1-16 F64-15 F , -14, - F644-1 F , -0 F , 7-4 F F , F , 16-0 F , 16-1 F , 16-1 F F , 16- F , F , F6 6-1 F6 6-1, 7-15 F6 6-11, 7-14 F F7-4 F , -45 F0754-1, -6 F F4-11 F4-4 F , - F F F , 1-, , -5 F601 -, 0-5, 1-7 F , -46 F F F , -10, -5 H , NX , 7-5 NX NX NX , 1-15 NX , 1-14 NX , 1-1 NX NX NX NX NX NX NX NX NX , 7-55

56 SECTION NUMERICAL PART NUMBER LISTING Part No. Figure Item Part No. Figure Item NX , 1-11 NX NX NX01 6- NX , -1 NX TB0005*** -10 TB TB007-7 TB TB , -47 TB , - TB TB , -14 TB TB TB1 10- TB TB , -5 TB*** 10-64, -1 TB TB TB TB TB , 7-1, -55 TB TB15 1- TB TB TB TB TB1 10- TB 10-6 TB TB6 10-5, -1 TB000*** 7-1 TB TB TB TB TB TB TB TB TB TB TB TB TB TB0 7- TB01 7- TB TB TB05 7- TB TB TB0 7- TB5000*** 1- - TB5001*** 1-6 TB500*** 1-5 TB500*** 1-4 TB5004*** 1- TB5005*** 1- TB5006*** 1-1 TB TB600-6 TB TB TB00 1- TB00*** 1- TB TB007-1 TB011*** TB TB TB TB TB0 1-7 TB0 14- TB TB TB TB TB , 1-5 TB01 1-5, 14-7 TB04 - TB06-16 TB TB TB

57 SECTION NUMERICAL PART NUMBER LISTING Part No. Figure Item Part No. Figure Item TB TB0-15 TB0*** TB TB TB , 1-4, TB0 16- TB TB TB047 - TB050 1-, 14-4 TB05 1- TB05-7 TB054-6 TB TB TB TB05-14 TB060-1 TB061-1 TB06 4-, 5-1, -51 TB06 - TB004-5 TB TB TB401-1 TB TB401 - TB40-5 TB40 - TB TB405-6 TB406-7 TB407-5 TB40 - TB , -56 TB40-11 TB405-6 TB TB4040-5, 1- TB TB , -57 TB4100*** 6-1 TB TB TB , -6, -1 TB TB TB , - TB TB440-1 TB , 0-6 TB , 0-5 TB , 0-4 TB , 0- TB , 0- TB , 0-1 TB TB TB TB TB TB TB , 1-1 TB , 1-, 14- TB401*** 1-1, 14-1 TB TB TB TB TB TB401-5 TB TB TB TB40-7 TB40*** 15-5 TB TB400*** - TB400 - TB50000*** 1- - TB , 1-6 TB TB TB TB TB TB500 - TB

58 SECTION NUMERICAL PART NUMBER LISTING Part No. Figure Item Part No. Figure Item TB TB5015*** -1 TB50 10-, -, - TB , -, -6 TB , 1-1 TB506-1 TB TB TB6005*** 0-1 TB TB TB600-1 TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB TB