General Description and Quick Selection Guide...E2. Series SAS Panel Mount Hockey Puck Relays...E4. Series SAR DIN-Rail Mount Relays...

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1 General Description and Quick Selection Guide...2 Series SAS Panel Mount Hockey Puck...4 Series SAR DIN-Rail Mount...6 Accessories...10 Application Notes...12 Technical Information... Wiring Diagrams...22 Dimensions

2 Series SAS(R) Reliable performance for millions of operations up to 100 amps Sprecher + Schuh s SA line of solid state relays are the ideal solution for applications where high speed switching and long life are essential. In specific applications, solid state relays offer many advantages over electromechanical devices including no moving parts or contact arcing. In addition, solid state relays are directly compatible with logic components such as microprocessors and PLCs. Benefits of SAS(R) High Performance Direct bonded copper technology 100% Tested Zero-crossing voltages to 660 VAC AC or DC control signals and AC output relays Compact, innovative designs UL/CSA/C SAS/R Common Applications Heating controls Injection molding machines Semiconductor manufacturing equipment Glass processing Welding controls Food processing Industrial & commercial ovens Soldering machines Medical equipment Office machinery Robotics Broad selection for many applications Sprecher + Schuh solid state relays are available in single phase hockey puck models up to 75 amps and DIN-rail mount units with integral heatsink up to 100 amps. Three phase models up to 25 amps are also available. Opto-isolated input limits current leakage All Series SA solid state relays feature opto-isolated inputs where an internal LD signals a photosensitive element when output switching is to occur. This provides up to 4,000V isolation between the input voltage and the output voltage and also limits current leakage. This feature is important in certain medical, residential and industrial applications. DC relays are also protected if the polarity is accidentally reversed during installation. Common Applications are used in a variety of commercial and industrial applications, such as the following examples. Heating Controls Industrial Process Controls Induction Furnaces Laundry quipment Plastic Molding & xtrusions Pizza Ovens ATM Machines gg Incubators 2

3 Many safety and convenience features All Sprecher + Schuh solid state relays come standard with an LD to indicate when the relay is in an operational state. This increases safety and speeds troubleshooting. In addition, all hockey puck type relays come standard with a transparent cover that provides touch protection. Rail mounted relays also offer touch protection through the use of recessed terminals Integral heatsink with DIN-rail mounting A complete selection of relays is available with a built-in heatsink (SAR models). This eliminates the hassle of selecting and installing a properly sized heatsink, or mounting the relay directly on the back pan with silicone grease. Intelligent relays include special fusing Larger SAR relays (50, 75 & 100A) come standard with a feature that shuts down the unit when it senses an over temperature condition. A built-in replaceable semiconductor fuse further protects these larger relays from catastrophic failures due to short circuits. International standards and approvals Series SA are UL Recognized and CSA Approved. They also carry the C Mark, making them ideal for equipment that will be exported to the uropean conomic Community. Quick Selection Guide Surface Mount (hockey puck) SA S D See Type Mounting Voltage Amp Range Poles Control Voltage Page... S Surface Mount (hockey puck) 3 330V maximum 10 1 D 4-32V DC S Surface Mount (hockey puck) 3 330V maximum 10 1 ~ V AC ➊ S Surface Mount (hockey puck) 6 660V maximum 50 1 D 4-32V DC 5 75 S Surface Mount (hockey puck) 6 660V maximum 50 1 ~ V AC ➊ 5 75 DIN-rail Mount (with integral heatsink) SA R D See Type Mounting Voltage Amp Range Poles Control Voltage Page... R Rail mount (with integral heatsink) 6 660V maximum 25 1 D 4-32V DC D 4-28V DC R Rail mount (with integral heatsink) 6 660V maximum 50 1 ~ V AC ➊ R Rail mount (with integral heatsink) 6 660V maximum 25 3 D 4-28V DC 10 R Rail mount (with integral heatsink) 6 660V maximum 25 3 ~ V AC ➊ 10 ➊ Omit D from catalog number if selecting AC control. xample: SAS(R) D becomes SAS(R) SAS/R 3

4 Series SAS Panel Mount 1 Pole Panel Mount Relay, 4-32V DC Control, 330VAC Max. ➊ ➋ Safety Cover (included) Specifications 10 Amp 25 Amp 50 Amp 75 Amp SAS3-10-1D 45 SAS3-25-1D 50 SAS3-50-1D 79 SAS3-75-1D V DC 4-32V DC 4-32V DC 4-28V DC Current Draw mA mA 3.5-8mA 3.5-8mA Turn-on Voltage (min.) 4V DC 4V DC 4V DC 4V DC Turn-off Voltage (max.) 1V DC 1V DC 1V DC 1V DC Amp Rating (continuous with proper heatsink) V AC V AC V AC V AC Hz Hz 57(H) x 44.5(W) x 35(D) With safety cover 57(H) x 44.5(W) x 23(D) Without safety cover 1 Pole Panel Mount Relay, V AC Control, 330VAC Max. ➊ ➋ Safety Cover (included) SAS Specifications 10 Amp 25 Amp 50 Amp 75 Amp SAS SAS SAS SAS V AC V AC V AC V AC Turn-Off Current/Impedance 2mA/10k 2mA/10k 2mA/10k 2mA/10k Turn-on Voltage (min.) 100V AC 100V AC 100V AC 100V AC Turn-off Voltage (max.) V AC V AC V AC V AC Amp Rating (continuous with proper heatsink) V AC V AC V AC V AC Hz Hz 57(H) x 44.5(W) x 23(D) Without safety cover 57(H) x 44.5(W) x 35(D) With safety cover ➊ See important application considerations on next page. ➋ Safety cover and terminal screws/saddle clamps supplied with SAS unit. 4

5 Series SAS Panel Mount 1 Pole Panel Mount Relay, 4-32V DC Control, 660VAC Max. ➊ Safety Cover (included) Specifications 50 Amp 75 Amp SAS6-50-1D 96 SAS6-75-1D V DC 4-32V DC Current Draw mA mA Turn-on Voltage (min.) 4V DC 4V DC Turn-off Voltage (max.) 1V DC 1V DC Amp Rating (continuous with proper heatsink) V AC V AC 57(H) x 44.5(W) x 23(D) no cover; 57(H) X 44.5(W) x 35(D) with cover Important Note: SAS Family Adequate heat sinking, including consideration of air temperature and flow, is essential to the proper operation of a solid state relay. Units should not be mounted in an enclosed area without proper air flow. Units should also never be mounted to a plastic base or to a painted surface. Failure to provide adequate heat sinking with thermal gel or pad will cause a solid state relay to fail. ngineering Note: All units must be correctly installed on an appropriate heat sink, with a thermal transfer gel or pad, in order to dissipate the heat generated. See pages 12, 14 and 15 for more details. 1 Pole Panel Mount Relay, V AC Control, 660VAC Max. ] Safety Cover (included) Specifications 50 Amp 75 Amp SAS SAS V AC V AC Turn-off Current/Impedance 2mA/10k 2mA/10k Turn-on Voltage (min.) 100V AC 100V AC Turn-off Voltage (max.) V AC V AC Amp Rating (continuous with proper heatsink) V AC V AC 57(H) x 44.5(W) x 23(D) no cover; 57(H) X 44.5(W) x 35(D) with cover SAS ➊ Safety cover and terminal screws/saddle clamps supplied with SAS unit. 5

6 Series SAR 1 Pole DIN-Rail Mount Relay, 4-32V DC Control, 660VAC Max. RMS On-State Current Amps A Relay base temperature (ºC) Ambient temperature ( C), measured 1 (25mm) below relay when mounted on a vertical surface 40 RMS On-State Current Amps A Relay base temperature (ºC) Ambient temperature ( C), measured 1 (25mm) below relay when mounted on a vertical surface 25 Amp 40 Amp Specifications SAR6-25-1D 111 SAR6-40-1D V DC 4-32V DC Current Draw mA mA Turn-on Voltage (min.) 4V DC 4V DC Turn-off Voltage (max.) 1V DC 1V DC Amp Rating (continuous with proper air flow) V AC V AC 87(H) x 30(W) x 100(D) 87(H) x 60(W) x 100(D) 1 Pole DIN-Rail Mount Relay, V AC Control, 660VAC Max. RMS On-State Current Amps A Relay base temperature (ºC) SAR Ambient temperature ( C), measured 1 (25mm) below relay when mounted on a vertical surface 40 RMS On-State Current Amps A Relay base temperature (ºC) Ambient temperature ( C), measured 1 (25mm) below relay when mounted on a vertical surface 25 Amp 40 Amp Specifications SAR SAR V AC V AC Current Draw mA mA Turn-off Current/Impedance 2ma/10kΩ 2ma/10kΩ Turn-on Voltage (min.) 90V AC 90V AC Turn-off Voltage (max.) V AC V AC Amp Rating (continuous with proper air flow) V AC V AC 87(H) x 30(W) x 100(D) 87(H) x 60(W) x 100(D) 6

7 Series SAR DIN-rail Mounted 1 Pole DIN-Rail Mount Relay, 4-28V DC Control, 660VAC Max. 50 Amp 75 Amp Specifications SAR6-50-1D 242 SAR6-75-1D V DC 4-28V DC Current Draw 6...9mA 6...9mA Turn-on Voltage (min.) 4V DC 4V DC Turn-off Voltage (max.) 1V DC 1V DC Amp Rating (continuous with proper air flow) V AC V AC 126(H) x 60(W) x 128(D) 126(H) x 90(W) x 128(D) 1 Pole DIN-Rail Mount Relay, V AC Control, 660VAC Max. 50 Amp 75 Amp Specifications SAR SAR V AC V AC Current Draw mA mA Turn-off Current/Impedance 2mA/10kΩ 2mA/10kΩ Turn-on Voltage (min.) 100V AC 100V AC Turn-off Voltage (max.) V AC V AC Amp Rating (continuous with proper air flow) V AC V AC 126(H) x 60(W) x 128(D) 126(H) x 90(W) x 128(D) SAR 7

8 Series SAR DIN-rail Mounted 1 Pole DIN-Rail Mount Relay, 4-28V DC Control, 660VAC Max. 100 Amp Catalog Number Price Specifications SAR D V DC Current Draw 6...9mA Turn-on Voltage (min.) 4V DC Turn-off Voltage (max.) 1V DC Amp Rating (continuous with proper heatsink) V AC Frequency Range Hz 126(H) x 1(W) x 128(D) 1 Pole DIN-Rail Mount Relay, V AC Control, 660VAC Max. SAR 100 Amp Catalog Number Price Specifications SAR V AC Current Draw mA Turn-off Current/Impedance 2mA/10kΩ Turn-on Voltage (min.) 100V AC Turn-off Voltage (max.) V AC Amp Rating (continuous with proper heatsink) V AC Frequency Range Hz 126(H) x 1(W) x 128(D) 8

9 Series SAR DIN-rail Mounted 3 Pole DIN-Rail Mount Relay, 4-28V DC Control, 660VAC Max. Ambient temperature ( C), measured 1 inch (25mm) below relay when mounted to DIN rail or a vertical, 1/8th inch thick aluminum panel 25 Amp surface. Airflow is unrestricted up and through the heat sink. Catalog Number Price Specifications SAR6-30-3D 285 Current Draw Turn-on Voltage (min.) Turn-off Voltage (max..) Amp Rating (continuous with proper air flow) Frequency Range 4-32V DC mA 4V DC 1V DC 25 A (3 Pole) 30 A (2 Pole) V AC Hz 87(H) x 90(W) x 100(D) 3 Pole DIN-Rail Mount Relay, V AC Control, 660VAC Max. Ambient temperature ( C), measured 1 inch (25mm) below relay when mounted to DIN rail or a vertical, 1/8th inch thick aluminum panel 25 Amp surface. Airflow is unrestricted up and through the heat sink. Catalog Number Price Specifications SAR Current Draw Turn-off Current/Impedance Turn-on Voltage (min.) Turn-off Voltage (max..) Amp Rating (continuous with proper air flow) Frequency Range V AC mA 2mA/10kΩ 100 0V AC V AC 25 A (3 Pole) 30 A (2 Pole) V AC Hz 87(H) x 90(W) x 100(D) SAR 9

10 Series SAS(R) Replacement Parts Part Description Catalog Number Price Replacement Semiconductor Fuses- One fuse supplied standard with each fused relay. Fuse Size Fits Relay... 63A SAR SA-SFU SAR6-50-1D 100A SAR SA-SFU SAR6-75-1D SAR SAR D Replacement Cover - One cover supplied standard with each SAS panel mount relay. SA-SC1 5 Accessories Accessory Description Catalog Number Price DIN-rail - 2 meter lengths (6 6 ) Top Hat, low profile (price per rail) Top Hat, high profile (package of, price per rail) 3F 3AF See page A58 SAS/R 10

11 Series SAS Accessories Accessory Description Catalog Number Price Heatsink Panel or DIN-rail mount for mounting one SAS relay. For most 35-60A applications 1.0 C/W capability SAS-HTSK How to calculate the proper size heat sink? As ambient temperature increases, the use of a properly sized heat sink becomes necessary. Hint: the smaller the heat sink rating number, the better the heat sink is at dissipating the heat. The new DIN heat sinks are the outstanding choice for most applications because: Heatsink Panel or DIN-rail mount for mounting one SAS relay. For most 10-40A applications 1.6 C/W capability SAS-HTSK ) They use the least amount of sub-plate mounting space, 2) They extend the heat sink forward for the best air flow, and 3) Universal mounting-bracket -they can be DIN rail-mounted for fast installations without the need for drilling and tapping pre-aligned hole patterns, or they can be attached with a standard bolt. Heatsink Panel or DIN-rail mount for mounting up to six SAS relays. For most 8-60A applications 1.2 C/W capability SAS-HTSK-1.2 Thermal Transfer Pads Our thermal transfer pads are die-cut to fit the bases of Sprecher + Schuh panel mount relays. They are an excellent replacement for thermal greases, and are proven to provide the lowest thermal resistance values of any commercially practical interface material, while being more convenient and less messy. Available in sets of Use a thermal conduction grease or a thermal pad in order to achieve the proper heat sinking capability between the SSR and the heat sinks show below: SAS-HTSK Features/Benefits: l DIN rail mountable l Space saving design l Ground screw built-in l Drilled and tapped to fit panel mount relays 60 C Phase Change Temperature Total Interface Pad Thickness = 3 mils Lowest Contact Thermal Impedance Available No run out in vertical mounting applications Heat sensitive material, store below 30 C (85 F) Ruggedized material that is resistant to handling damage while in transit Catalog Number PKG Price SAS-THRMPAD5 SAS Sold in packages of 5 pieces 11

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