CHARACTERISTICS CHARACTERISTICS CURVES INTRODUCTION MAIN TORQUE SPECIFICATIONS MAINTENANCE-RECOMM ENDED OIL TYPE-REFILLING
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3 CHARACTERISTICS CHARACTERISTICS CURVES INTRODUCTION MAIN TORQUE SPECIFICATIONS MAINTENANCE-RECOMM ENDED OIL TYPE-REFILLING MODEL NUMBER AND ENGINE IDENTIFICATION OVERALL DIMENSIONS 8LD600-2; 8LD665-2; 8LD665-2/L and 8LD740-2 STANDARD BOLT TORQUE SPECIFICATIONS TROUBLE SHOOTING USE OF SEALANTS DISASSEMBLY/REASSEMBILY 15 Air cleaner Air cleaner components Air shroud and plates Axial blower belt Belt tension adjustment Blower assembly Blower assembly components CAMSHAFT Camshaft end play Camshaft gear Camshaft timing Center main bearing support, locating bolt Checking main journals and crank pins Checks and cylinder roughness Clearance between main journals/crank pins and connecting rod bearings Compression release CONNECTING ROD Connecting rod alignment Connecting rod big end bearing Connecting rod small end bearing and pin Connecting rod weight CRANKSHAFT Crankshaft center main bearing support Crankshaft end play Crankshaft gear Crankshaft journal radii Crankshaft lubrication ducts Crankshaft pulley Crankshaft removal Cranshaft pulley CYLINDER CYLINDER HEAD Dimensions and clearance between guides and valves Dimensions of camshaft journals and housings ELECTRONIC SPEED GOVERNOR Electronic speed governor components Electronic speed governor control box Electronic speed governor layout Engine running with electronic speed governor Exhaust manifold Flywheel Gear cover, timing side How to measure main bearing inside diameter Hydraulic pump mounths IP and 2P, for 4th p.t.o. Hydraulic pump p.t.o. Hydraulic pump p.t.o. 1P, for external mountin
4 Hydraulic pump, group 2P, 4th p.t.o. Injector protrusion Injectors Intake manifold Intake/exhaust lobe height Main bearing and connecting rod big end bearing I/D Main bearing support, gear side Main bearing supports Main journal and crank pin diameter MECHANICAL SPEED GOVERNOR Mechanical speed governor components Mechanical speed governor operation Oil pump gear PISTON Piston clearance Piston refitting Piston rings - Clearance between grooves Piston rings end gaps Piston rings fitting sequence 8LD600-2; 8LD740-2 Piston rings fitting sequence 8LD665-2/L; 8LD665-2 Piston weight Pushrod tube Rocker arm assembly Spring for extra fuel supply at starting Starting with electronic speed governor Tank To measure camshaft journals and housing Valve guide and cylinder head Valve guide insertion Valve material Valve seat lapping Valve seats and cylinder head Valve springs Valve timing check Valve timing without considering timing marks Valve/rocker arm clearance Valves LUBRICATION SYSTEM LAYOUT 39 Oil filter cartridge Oil pressure check Oil pressure curve at full speed Oil pressure curve at idling speed Oil pressure relief valve Oil pump Oil pump rotor clearance FUEL SYSTEM 43 Assembly of injection pump components Checking plunger and barrel for internal leakage Fuel feeding pump Fuel feeding pump drive rod projection Fuel filter How to check injection pump delivery valve sealing INJECTION INJECTION PUMP Injection pump components Injection pump/mechanical speed governor adjustment Injection timing check Injection timing checking device Injection timing correction Injection timing reference marks on crankcase and flywheel Injection timing reference marks on the pulley Injector setting Mounting injection pump on the engine
5 Nozzle Plunger STATIC INJECTION TIMING Test data for injection pump delivery STANDARD ELECTRIC EQUIPMENT V - 14A alternator 12V - 21A alternator 14V - 33A Bosch G1 alternator battery charger curve Alternator battery charging curve 12.5V - 14A Alternator battery charging curve 12V - 21A Alternator type Bosch G1 14 V - 33 A Characteristic curves for starting motor type Bosch DW (R)-12 V kw Characteristic curves for starting motor type Bosch GF-12 V, class 1.5 Characteristic curves for starting motor type Magneti Marelli E /12 V Checking for alternator cable continuity Electrical starting layout with battery charging light Electrical starting layout without battery charging light How to check voltage regulator for proper operation Magnetization checking tool STARTING MOTOR Starting motor type Bosch GF-12 V class 1.5 Starting motor type Marelli E /12 V VOLTAGE REGULATOR MANUAL STARTING 56 Crank starting Crank starting system Rope starting SETTINGS 57 Full speed setting in no-load conditions (standard) Idling speed setting in no-load conditions (standard) Injection pump delivery limiting and extra fuel device Injection pump delivery setting Injection pump delivery setting with engine at the torque dynam. Stop setting STORAGE 60 How to prepare the engine for operation Permanent protection Temporary protection
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MODEL NUMBER AND IDENTIFICATION. Pag. 5 CHARACTERISTICS CHARACTERISTIC POWER, TORQUE AND SPECIFIC CONSUMPTION CURVES
MODEL NUMBER AND IDENTIFICATION CHARACTERISTICS CHARACTERISTIC POWER, TORQUE AND SPECIFIC CONSUMPTION CURVES MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING POSSIBLE CAUSES AND TROUBLE SHOOTING OVERALL
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